PRESSURE FILTER AND AUXILIARIES SIZING REPORT 12.2.

2024
CUSTOMER Yanqul Copper Mazoon MIningFILTER TYPE FFP3512 86/98 M45
CASE NUMBER 3447331 FILTRATION AREA 1153.0 m2
TEST NUMBER EXPANDABLE TO₁₃ 1314.0 m2
FILTER TAG No NUMBER OF OPERATIONAL FILTERS 2 pcs
FILTER SIZING BY AB12022024 NUMBER OF STAND BY FILTERS 0 pc
AUXILIARIES SIZING BY AB12022024 Plant altitude from sea level 690 m

SLURRY TO BE FILTERED Tailings FILTER SIZING DATA kg D.S./h slurry m3/h

Solids content 55.0 % w/w Plant throughput (maximum)₁₄ 445058.0 498.0
Density 1625.0 g/l Plant throughput (nominal)₁₅ 343000.0 383.8
Liquid density 1000.0 g/l Filter(s) operation time required (utilization) 77.1 %
Solids S.G. 3.3 kg/dm3 Filtration capacity 193.0 kg D.S./m2h
pH 0.0 Solids content in cake 85.0 % w/w
Temperature 27 °C Cake thickness 39 mm
PSD₁ <% 80.0 75.0 µm Solids content in filtrate 0 mg/l
<% 0.0 0.0 µm
<% 0.0 0.0 µm
Slurry corrosive compounds CYCLE TIMES AND PRESSURES₁₆
and other info 0.0 Filling and filtration 3.0 min 6.0 bar(g)
1. Pressing 0.8 min 12.0 bar(g)
Cake air drying 2.0 min 10.0 bar(g)
Technical time₁₇ 4.3 min
Total cycle time 10.1 min

Note: If filter is expandable auxiliaries are sized for full size filtration area as well as all the flows, weights and volumes are based on full size area
FEED PUMP MDM450 VSD
Number of pumps 2 pcs
Filling flowrate at 1.0 bar 368.0 l/s
Filtration flowrate at 6.0 bar 264.0 l/s
Head at max. pressure₂ 52.0 m
Pumping pressure 6.0 bar(g)
Motor size 560 kW
Height between filter & pump 10.0 m

DRYING AIR COMPRESSOR GA500-13 PRESSING AIR COMPRESSOR GR110-20

Number of compressors 3 pcs Number of compressors 1 pc
Sizing rate (specific air consumption)₃ 0.4 Nm3/m2 min Compression ratio (X:1) 13
Continuous drying air consumption/filter₄ 52.3 Nm3/min Continuous pressing air consumption/filter 2.82 Nm3/min
Drying air volume required/cycle/filter 525.6 Nm3 Pressing air volume required/cycle/filter 28.3 Nm3
Compressor capacity at sea level₅ 64.1 m3/min FAD Compressor capacity at sea level 12.7 m3/min FAD
Max. achieved working pressure₆ 11.9 bar(g) Max. achieved working pressure 18.3 bar(g)
Min. working pressure₇ 6.0 bar(g) Min. working pressure 12.0 bar(g)
Motor size 500 kW Motor size 110 kW
Drying air receiver model (vol.-press.) 40-16 Pressing air receiver model(vol.-press.) 5-20
Total volume of drying air receiver(s) 40.0 m3 Total volume of pressing air receiver(s) 5.0 m3
Total volume of combined air receiver(s) 0.0 m3

MANIFOLD FLUSH PUMP MM200 (8/6)

Number of pumps 2 pcs
Sizing flowrate₁₀ 132.0 l/s
Consumption 1.8 m3/cycle/filter
Total consumption 21.5 m3/h
Head₂ 46.0 m
Flushing pressure 3.0 bar(g)
Motor size 110 kW

CLOTH WASH PUMP HM300 (12/10) VSD

Number of pumps 2 pcs
Sizing flowrate 530.0 l/s
Consumption 15.9 m3/cycle/filter
Average consumption 189.9 m3/h
Number of cloth wash/filter (for FP/FP-S) day
Head₂ 33.0 m
Washing pressure 2.0 bar(g)
Motor size 355 kW

FILTRATE PUMP MM200 (8/6) FILTRATE/INTERMEDIATE TANK: OFT-FTD-T065

Number of pumps 1 pcs Tank capacity 3 cycles
Sizing flowrate₁₁ 170.0 l/s Total flow to filtrate tank 597.0 m3/h
Filtrate flow 27.3 m3/cycle/filter Total liquid volume in tank 150.0 m3
Wash filtrate flow 0.0 m3/cycle/filter Diameter 6.5 m
Total filtrate flow to filtrate tank 325.5 m3/h Height 7.6 m
Head₂ 33.0 m Agitator Motor size 18.5 kW
Pumping pressure 2.0 bar(g) Note! Cloth wash liquid volume is added to filtrate tank total flow volume
Motor size 90 kW Note! Manifold flush liquid volume is added to filtrate tank total flow volume

CAKE CONVEYOR₁₂ FFP 3512 86/98 OTHER SIZING RELATED INFORMATION

Number of conveyors(below the filter) 2 pcs Max weight of filtered material in chambers 58008.3 kg
Cake discharge time/cycle/filter 0.5 min Filter cake volume on the conveyor 38.4 m3/cycle/filter
Cake weight 50124.3 kg/cycle/filter Filter cake volume on the conveyor 229.5 m3/h/filter
Cake weight 299249.8 kg/h/filter
Cake volume as filter cake 25.6 m3/cycle/filter
Cake volume as filter cake 153.0 m3/h/filter
Load to conveyor during discharge 1670.8 kg/s
Length 26.0 m
Width 2400 mm
Motor size 55.0 kW