CSE_29-testing-and-diagnosis-of-power-cables-using-damped-ac-voltages
CSE_29-testing-and-diagnosis-of-power-cables-using-damped-ac-voltages
AUTHORS
Summary
Testing of the newly installed and service aged transmission power cables is
becoming more and more important issue to ensure high quality of the cable
circuits. During the past 20 years, in addition to the traditional continuous AC
voltage testing using AC resonant systems, the damped AC method has become an
alternative testing way accepted in many countries. PD monitored voltage withstand
testing using damped AC voltages provides similar results for PD occurrence and the
localization to the traditional resonant method. PD monitored damped AC voltage
testing was successfully applied for quality control of newly installed on- and
offshore long length HV cable connections up to 230 kV. Such tests form a sound
basis for quality assurance and condition-based maintenance during the cable’s
service life.
KEYWORDS
1. Introduction
Early cable failure occurrence can be prevented by high quality of the workmanship
onsite [1,2]. In order to check the on-site installation, the acceptance voltage
withstand testing is performed on the newly installed cable systems. During the on-
site tests, both cable insulation and cable accessories are tested at an externally
applied over-voltage condition just before putting them into operation [1,3]. The test
intends to identify any weak spot in the power cable system e.g., introduced during
transportation or poor workmanship and so on. According to [4-5], the test is called
successful if no breakdown was registered in any part of the cable system during
testing time. Failure statistics of, e.g., new cross-linked polyethylene (XLPE) cables at
Past experiences show for new XLPE insulated 60 kV to 230 kV cables that the
highest number of failures appears within the rst 3 years of service [6,7]. Assuming
that the cable systems have been tested after installation and passed successfully
the commissioning process, there must have been some hidden defect(s) that had
not been detected by the applied testing procedures like those described in [4,5].
These defects could develop slowly, and the statistics show that there is a chance of a
failure every 42 km of circuit lengths [6,7].
In the last 30 years, different testing methods have been introduced and are
currently in use, including: continues AC resonant (ACR) and damped AC (DAC) [3]. It
has been documented in recent publications that for testing transmission power
cables; the DAC after-laying and diagnostic testing [13-15,49,50,54,55] is providing a
sensitive PD detection method. By using DAC, a calibrated PD detection is possible
onsite with a background noise below few tens of pC [8,12].
To assess the overall technical condition of newly installed power cable circuits
and/or to evaluate the electrical, thermal and mechanical service aging of cables in
operation, the following tests and diagnostics are usually performed and the results
evaluated in relation to different testing parameters as provided by the international
guidelines, recommendations, national regulations and power companies own
recommendations [3-5, 16-30]:
The quality of the installation of power cables, including its components, has an
impact on the availability of the power supply [12,29]. To obtain full information
about the technical status of the cable system, it is important to answer the following
questions:
1. What are the conditions of cable system components, e.g.: terminations, joints,
cable insulation?
2. Is there any degradation process visible in the cable components, e.g., from
installation or service operation?
3. Can the particular components of the cable system withstand service conditions
with minimum risk of breakdowns?
4. Are there any threats of potential failures in the near future, e.g., next year or in
ve years, in any of the cable system components?
5. Will the over voltage service conditions, e.g., switching surges or short-circuits,
cause the deterioration or defects which can be a threat for cable reliability?
This paper discussed the testing approach covering partial discharge (PD) diagnosis
and dielectric loss estimation monitored during the on-site voltage withstand testing
by damped AC voltages [3, 16].
For a continuous AC, the capacitance of the cable produces high power requirements
to compensate for the losses during the application of a resonant voltage. To
generate the required power, a mobile resonance test-set is used with a variable test
voltage frequency of 20-300 Hz [3, 30, 36, 38]. Another type of withstand test is the
so-called “soak test”. This test is performed on new or after repair circuits at nominal
voltage (50/60 Hz power network supply) obtained by connecting it for 24 hours to
the network without load [4,5] at the operational voltage. The test is called successful
if no breakdown occurred in any of the cable system components. However, results
reported in [35, 36, 40] show that this type of the withstand test is not ef cient as
many installation-related defects have partial discharge inception voltage (PDIV)
above the nominal operating voltage - Uo [36, 41].
This document describes the advantages and challenges of application of DAC for
cable testing in the eld. The references [3, 16] discuss the various testing
parameters (methodology, voltage levels, test procedures and other testing speci c
factors) applicable for after-laying- and diagnostic testing for medium- and high
voltage power cables. Figure 1 shows some typical test set-ups of single- and double-
ended PD detection systems.
Figure 1 - Example of the on-site testing of newly installed HV power cable circuits: using (a) DAC
voltages by a 300 kV system with single sided PD detection, PD detector (Coupling capacitor and
quadrupole) on the right side directly connected to the cable termination (b) DAC voltages by a 300 kV
system with double power and double-sided PD detection, Both PD detectors (Coupling capacitor and
quadrupole), recognisable by the aluminium electrode, directly connected to the cable terminations.
The typical weight of those systems is in the range of 1.000 kg and the onsite power demand is in the
range of 5 kVA, even to test power cable with the capacitive loads above 10 μF
Sinusoidal damped AC (DAC) voltage testing has been introduced at the end of 1980s
as an alternative to the DC test voltages [17]. Since then, the technology has been
further developed and DAC testing has been commercially used since the end of
1990s [12, 18,25-29,37,39,41]. Various countries are using the DAC technology for
the onsite cable testing combined with PD measurements and dissipation factor (DF)
estimation [16,20,21,26-28]. The method is applied for condition assessment of all
types of power cable systems up to 230 kV network voltage level.
Considering that for (E) HV power cable both methods ACR and DAC are in use,
Figure 2 shows the principal differences between them. Based on [8-12], the
following statements can be made regarding the results of both methods as a
consequence of the same type of insulation defects:
It is known that the occurrence of partial discharges (PD) is a good method to show
the condition of the cable insulation at different voltage stresses. Moreover, prior an
insulation breakdown, the detection of a PD is a 72% indicator of the upcoming
failures [16].
3. DAC technology
At present the DAC technology up to 400 kV is an alternative method for the onsite
testing of power cables, which can be used for testing distribution and transmission
power cables and allows PD detection and localization of the problematic areas in a
complete cable system (terminations, all types of joints, cable sections, and so on). It
can detect problems in both the on-shore and, since a few years, also in the off-shore
power cables [53-56].
The physical design and embedded system con guration result in a small footprint,
and low level of electromagnetic interference resulting in a reproducible onsite
background noise of few tens of pC (see [19, 32-33]), as illustrated in Figures 4 and 5.
This noise level is a combination of the background noise of the applied test voltage,
which should be low, and additional electromagnetic interferences in the nearby
environment.
1. The ‘clean power supply’: is formed by the capacitive test object itself and the
external inductance that is part of the system. During damped AC resonance, the
power supply used to energize the test object is actually switched off during the
PD measurement. The modern design of the coils of the PD free external
inductance guaranties a noise free power supply that enables a very sensitive PD
free measurement environment.
2. Unique semiconductor switch: The use of a proprietary laser triggered
semiconductor switch, unique to the DAC, enables switching without
disturbances, both in its primary current path, as well in the energy necessary to
operate the switch. As this switch is driven by a laser light only, no heavy, noisy
power supplies and mechanical moving parts are necessary.
3. Linear grounding philosophy & optical control: Grounding of the system is
designed in such a way that the grounding path is as short as possible. During the
measurement, only one linear, non-branched, ground connection is of
importance. Ground loops and external coupling of interferences over the
Measurement systems with low self-noise levels will provide better and easier PD
detection. Furthermore, it is known that the noise level at a low frequency bandwidth
(IEC level) can be higher compared to the noise level at the higher frequencies, which
is used for PD localization.
During the energizing stage, the capacitance of the test object is subjected to a
continuously increasing voltage at a rate dependent on the test object capacitance
and the current rating of the power supply. According to [16], during the energizing
phase the test object is stressed with increasing unipolar (negative or positive)
voltage. The charging time depends on the maximum available load current of the
voltage supply, the test voltage, and the capacitance of the test object.
One of the concerns that exists within the industry is that during the damped AC
energizing stage space charge may accumulate and can therefore potentially
damage the cable under test. Until now, there is no scienti c- or applied evidence
that space charge accumulation may or may not exists after damped AC application
on MV, HV or EHV cable systems.
Following arguments are in favour of the damped AC technology with regards to the
possible injection and accumulation of relevant space charge:
Depending on the rated voltage of the HV cable, the maximum test voltage level can
be up to two times the nominal operating voltage (2.0 x Uo). Damped AC systems are
delivering a constant current during the energizing phase, whose value is system
Figure 6 - Examples of damped AC energizing times in relation to the maximum eld strengths and
energizing times as discussed in different references in a HV cable when testing at 2 x Uo. Example
based on a 72 kV rated cable with an XLPE insulation thickness of 11 mm
Energizing times are shown for three different cable capacitances of 1, 5 and 10 µF
(approximately 3, 15 and 30 km length). On the secondary Y-axis at the right side,
the test voltage level in relation to Uo is given. On the primary Y-axis at the left side,
the corresponding maximal peak eld strength in [kVpeak/mm] at the conductor is
given for a typical HV cable with conductor cross-section of 2500 mm2. The
maximum eld strength stays far below 20 kV/mm, which is the borderline as per
[44, 47]. In general, the total energizing time is below the 100 seconds as suggested
in [16].
1. Maximum DAC test voltage levels (Uo is the rated phase to ground voltage):
a. For HV cables up to 150 kV up to 1.73 – 2.0 Uo
b. For EHV cables up to 230 kV up to 1.4 – 1.7 Uo
c. For EHV cables up to 400 kV up to 1.18 Uo
2. Fifty DAC excitations at maximum applied DAC voltage withstand level are
recommended [16]. Considering the time from the PD initiation until breakdown,
A simpli ed testing procedure for a DAC test on a 220 kV offshore export cable is
shown in the ow chart in Figure 8. The test setup is calibration and then each
individual cable phase is tested consecutively by increasing the DAC test voltage in
steps. When the maximum test voltage is reached, the voltage withstand diagnosis is
performed with a minimum of 50 DAC excitations. During all steps, the partial
discharge activity and tan δ development are monitored.
Figure 8 - Test procedure for 150 kV -230 kV export cables [29, 53]
6. Diagnostic parameters
6.1. PD measurement
In situation when the internal PDs are detected and localized, decision about further
action(s) needs to be taken. Further steps involve TDR analysis, phase resolved PD
patterns analysis and evaluation of the characteristics of PD (occurrence, intensity,
amplitude). If PDs are localized during DAC voltage increasing phase in one or more
of the faulty cable components, it is usually not necessary to perform the withstand
test phase. Additional overstressing of the cable that is not PD-free, can result in an
unexpected breakdown and additional risk of the cable and system damage during
Parameter Description
PD magnitude [pC] at different voltage Related to size of defect gives information about PD
destructivity. The higher PD amplitude, the more
harmful defect is.
Table 1 - Evaluation of the PD parameters obtained with on-site DAC measurements [29, 53]
In the case of longer lengths, the application of a PD detection on both ends of the
cable can be performed [16,30,49,50]. This will, for the worst-case situation (PD at
the near end), reduce the travelling distance for PD pulses by a factor 2. For the
double-sided measurement the system uses a coupling capacitor with PD detector on
the near end side and a second PD detector at the far end. In this way, PD localization
During the measurements on the power cable, the dielectric losses can be directly
obtained from the damping factor of the oscillating test voltage calculated between,
e.g., the rst and the third amplitude periods. The damping factor of the AC voltage
depends on the loses in the test object (R2) and losses of the measuring circuit.
Therefore, the change of R2 relates to change of cable losses. As a result, the lower
the value of R2 is, the less damped and longer oscillations are obtained [16].
The complete installation and/or repair have been successfully performed, and
the cable section is approved and can be used for network operation.
The complete installation and/or repair have not been successfully performed
e.g., PD presence or insulation have been observed and the cable section has to
be repaired or needs further investigations.
Background noise level PD measurement (IEC 60270) ≤ 25 pC with tolerance of ± 20% [29, 53]
Withstand test criterion No breakdown during the withstand test (50 DAC
excitations) respectively (1 hour using ACRT) at the
maximum test voltage level
Dissipation factor criterion Tan δ ≤ 0.1% / Δ Tan δ ≤ 0.1% with tolerance of ± 20%
up to the maximum test voltage level
Table 2 - General testing and evaluation general criteria for transmission power cables [29, 53]
Introduction of the DAC technology 20 years ago for the onsite testing of power
cables opened the possibility of reproducible conditions for calibrated PD detection
[32-35]. As a result of scienti c research projects [12,49,51] and about 20 years of
worldwide after-laying testing of MV and HV power cables at more than hundred
different third parties, the parameters listed in Table 2 could be recommended as
general criteria for determination whether a transmission cable has passed the test
and is sound for operation or not. The criteria are based on the authors’ experience
from worldwide testing of power cables at hundreds of different installations up to
230 kV [29, 53].
The background noise level criterion is for the onsite conditions and is also based on
experiences. There are no standards available that de ne the maximum allowed
background noise level for the onsite PD testing. This is different to the laboratory
measurements where the standard de nes a maximum noise level in the range of 1
up to 10 pC. With onsite testing the focus is on the quality assessment of cable laying
and installation workmanship. In case of bad quality, the PD level is generally higher
then 25-100 pC.
In recent years, the DAC voltage in combination with PD measurement, has been
used multiple times for testing HV power cables longer than 10 km as summarized
in Table 3.
60 km 132 kV XLPE
14 km 220 kV XLPE
18 km 150 kV XLPE
*Complete strings of an inter-array cables connecting > 10 offshore wind farm turbines
Table 3 - The overview of after-laying testing using damped ac test methods of 11 km up to 60 km long power cables
As a result, the after-laying testing using damped AC voltage combined with dual-
sided PD detection proved to be effective for PD monitored testing of a 13.3 km newly
installed 220 kV cable with a joint problem, see Figures 11 and 12.
Figure 11 - PD patterns as observed during the test: (a) at L2 and L3 at max test voltage level of 1.3 Uo
with no PD activity above the background noise level of 30 pC, (b) at L1 at 0.4 Uo test voltage level
before breakdown, (c) at L1 at the moment of breakdown
The DAC frequency was 28 Hz and the background noise level during the PD
measurement was 25 pC.
The test setup can be seen in Figure. 13, with the DAC test system installed at the
near end and the additional PD detector installed at the remote end of the cable
phase.
The PD activity has been detected during the ramp-up test in cable phase L2, see
Figure 14a. Starting from a voltage level of 1.7 x Uo a clear PD pattern could be seen,
see Figure 14b. After the ramp-up test, the voltage withstand test of 50 DAC
excitations was performed with the duration of 65 minutes.
The analysis resulted in a PD location at the cable joint no. 11 located at 7520 meters
from the near end.
The PD mapping is a graphical representation of the cable length that shows the
concentration of the localized PD pulses along the cable length, see Figure 14c.
As the PD level was in the range of 100 – 12.000 pC, it has also produced an increase
in the dissipation factor tan δ, see Figure 14a. PD activity was found above the
operating voltage in phase L2 at a joint position. The joint at this position was
replaced and the test was repeated after the replacement. During inspection of the
joint, it was found that incorrect installation dimensions have been maintained.
During the 2nd measurement, the absence of PD activity could be con rmed, and the
cable was successfully energized for service operation.
The cable has been tested to a maximum voltage level of 2.0 x Uo with a withstand
test of 50 DAC excitations [16]. Prior to the withstand test, a voltage ramp-up test has
been performed where the test voltage level is increased from 0.2 Uo up to 2.0 Uo in
steps of 0.2 Uo. For the second test on the remote end, only a diagnostic ramp-up test
has been performed. The background noise was ~50 pC, and the test frequency was
32 Hz.
The 1st measurement performed withstood the DAC PD monitored withstand test, no
PD has been detected during the ram-up test and during the withstand phase. In the
2nd test performed from the other side, PD has been detected and localized in the
near terminations. After data analysis, it became clear that the PD detected is
oating PD, which was caused by the test set-up (implications of having the
Figure 15 - Single-ended PD monitored voltage withstand test of a 132 kV 19.7 km long cable system:
(a) Test set-up from side A, (b) Test set-up from side B, (c) PRPD pattern up to 2Uo of the measurement
from side B indicating floating PD and no internal PD
9. Conclusions
From the discussion presented in this paper, the following can be concluded:
1. Testing newly installed and service aged transmission power cables is becoming
more and more important from the point of view of quality assurance of the
transmission circuits.
2. The failure statistics con rm that there is a chance of failure every 42 km of
installed circuit length. Usually, the failures occur in accessories during the rst
3 years of operation with the highest severity and the frequency of failures for
export and inter-array cables.
3. For the last 20 years, the damped (DAC) testing method has become an
alternative to the traditional continuous AC voltage testing using AC resonant
systems and is accepted in many countries and regulatory bodies.
4. Typical DAC systems for testing (E) HV cables are relatively compact and require
low input power. They are typically characterized by weights of approximately
1.000 kg, footprints of less than 10m2 and input power demands of 5 kVA.
5. The details of the DAC methodology and the parameters to be used by
performing after-laying and maintenance testing of newly installed and service
aged cable systems are described.
References
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