EP 11-3-5

Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 1 of 9

TABLE OF CONTENTS

1.0 SCOPE .......................................................................................................................................................2

2.0 REFERENCES ..............................................................................................................................................2
3.0 DEFINITIONS .............................................................................................................................................2
4.0 FABRICATION REQUIREMENTS ..................................................................................................................3
5.0 ACCEPTABLE MATERIALS ...........................................................................................................................3
5.1 GENERAL ..........................................................................................................................................................3
5.2 INSULATION MATERIALS.......................................................................................................................................4
5.3 INSULATION COVERINGS ......................................................................................................................................4
5.4 ACCESSORIES .....................................................................................................................................................5
6.0 FIGURES ....................................................................................................................................................6
7.0 REVISION LOG ...........................................................................................................................................9

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 2 of 9

1.0 SCOPE
1.1 This Practice covers the mandatory requirements for materials and design of
removable/reusable insulation operating at a temperature above the atmospheric dew point.
1.2 Any deviation from this Practice must be approved by the procedure described in EP 1-1-3.
1.3 An asterisk (*) indicates that a decision by the Owner is required or that additional information
shall be furnished by the purchaser.
1.4 A revision bar indicates all changes made to this revision.

2.0 REFERENCES
The latest editions of the following standards and publications are referred to herein.
Standards and Publications

Equity Engineering Practices

EP 1-1-3 Deviations to Equity Engineering Practices
EP 11-3-6 Insulation of Flanged Joints and Valves in Hot Service
ASTM Standards
ASTM A240/A240M Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate,
Sheet, and Strip for Pressure Vessels and for General Applications
ASTM B209 Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM C547 Standard Specification for Mineral Fiber Pipe Insulation
ASTM C612 Standard Specification for Mineral Fiber Block and Board Thermal Insulation
ASTM C795 Standard Specification for Thermal Insulation for Use in Contact with Austenitic
Stainless Steel
ASTM C892 Standard Specification for High Temperature Fiber Blanket Thermal Insulation
ASTM C929 Standard Practice for Handling, Transporting, Shipping, Storage, Receiving, and
Application of Thermal Insulation Materials for Use in Contact with Austenitic
Stainless Steel
ASTM C1086 Standard Specification for Glass Fiber Mechanically Bonded Felt Thermal
Insulation
ASTM C1728 Specification for Flexible Aerogel Insulation

3.0 DEFINITIONS
3.1 Company – Engro.
3.2 Contractor – Company or business that agrees to furnish materials or perform specified
services at a specified price and/or rate to the Owner.
3.3 Design Temperature – Shall be the highest temperature reached during operation, steamout, or
regeneration.
3.4 Equipment – Each pump, compressor, product accumulator vessel, pressure relief device,
valve, sampling connection system, open-ended valve or line, flange or other connector in VOC
service, or devices or systems required by this Practice.
3.5 Fire Exposed Area – An area is considered fire exposed if it is horizontally within 30 feet (9.14
m) of any fire potential equipment or of the limits of a potential pool or stream of burning liquid,
or if it is vertically within 40 feet (12.19 m) above any level at which a fire may be initiated.

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 3 of 9

When a fire can be started above grade, the distance below (to grade) is also considered fire
exposed.
3.6 Inspector – An Engro appointed engineer or inspector.
3.7 Low Melting Point Alloys – Shall include all alloys with a melting point below 1800°F (982°C).
This includes the aluminum, copper, and magnesium alloys.
3.8 Manufacturer – The recipient of a direct or indirect purchase order for materials and/or
equipment. In this context, a direct order is one issued to a Manufacturer by a Contractor or the
Owner. An indirect order is one issued to a Manufacturer by a vendor (recipient of a direct
order) for materials, fabricated components, or subassemblies.
3.9 Owner – Engro.
3.10 Owner’s Engineer – An Engro appointed engineer.

4.0 FABRICATION REQUIREMENTS

4.1 (*) The location and use of removable or reusable insulation shall be specified by the Owner’s
Engineer and shall be indicated on the applicable drawing and insulation schedules.
4.2 Flexible insulation pieces are to be one piece design when possible. Each piece shall not
exceed 69 lbs. (31.3 kg) for ease of handling and installation.
4.3 Jackets shall be designed and installed to shed water.
4.4 The removable jackets shall overlap the permanent insulation by a minimum of 4 inches (101.6
mm).
4.5 All covers are to be secured to the equipment by bands, Velcro fasteners, or laced wire.
4.6 All jackets over flanged connections shall have drain and vent tubes per EP 11-3-6 or an
alternate means for drainage of fluids shall be provided.
4.7 Each cover or cover segment shall be tagged with a 2 in. (50.8 mm) X 4 in. (101.6 mm)
stainless steel identification tag. This tag shall have room for the vessel or equipment
identification number and in the case of a valve, the valve type, size, and rating.
4.8 Sewn seam, staples, and “hog ring” construction methods are acceptable. The thread used
shall be able to withstand full process temperature without degradation.
4.9 The insulation within the jacket shall be mechanically fastened in place to prevent shifting or
settling of insulation.
4.10 (*) Insulation for pumps, turbines, gauge glasses, and other irregularly shaped equipment or
instruments, where required by Owner’s Engineer, may be of the removable box type. The
fabricated box shall have the interior surface lined with resilient fiber insulation or flexible
aerogel. The lining material shall be specified by the Owner’s Engineer. See Figure 1.

5.0 ACCEPTABLE MATERIALS

5.1 General
5.1.1 All insulation material shall be asbestos free.
5.1.2 Insulating material (either in a dry or water-soaked state) that could react corrosively with the
insulated surface shall not be used. Insulating materials to be used on austenitic stainless steel
shall comply with ASTM C795. Insulation handling, from Manufacturer to installation, shall be
per ASTM C929.

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 4 of 9

5.2 Insulation Materials

5.2.1 Mineral wool: This material shall have a neutral pH, a nominal density not less than 10 lb/ft3
(160.18 kg/m3) and be suitable for 1200°F (649°C). Insulation shall conform to ASTM C547,
Type 3, or ASTM C612, Type 5.
5.2.2 Alumina silica ceramic fiber: This material shall conform to ASTM C892 with a density of 8 lb/ft3
(128.15 kg/m3) and shall be limited to a maximum service temperature of 2300°F (1260°C).
5.2.3 Fibrous glass felt shall be type “E”, not less than 9 lb/ft3 (144.17 kg/m3), and shall comply with
ASTM C1086, Supplementary Requirements included. Type E fiberglass is incombustible and
has acceptable strength to 800°F (427 ºC), where it still retains 60% of its tensile strength. At
1200°F (649°C), the strength retained is 20%, the melt point is 1530°F (832°C). When used
with a stainless steel insert, the yarn retains much of its strength to 1000°F (538°C). Type E
fiberglass yarn has a low thermal conductivity and is resistant to many solvents and acids. This
product is sensitive to high alkalinity and bases.
5.2.4 Flexible removable insulation blankets shall be fiberglass, limited to a maximum service
temperature of 800°F (427°C). For applications above 800°F (427°C), alumina silica ceramic
fiber blanket shall be used. Flexible Aerogel insulation may also be used for applications above
800°F (427°C). If used, aerogel shall be suitable for a continuous operating temperature of
1200°F (649°C) and comply with ASTM C1728, Type III, Grade 1A.
5.2.5 For temperatures less than 200°F (93°C), a non-hydroscopic insulation that is resistant to
moisture and chemicals shall be used.
5.2.6 Calcium-Magnesium-Silicate wool: This material shall be limited to a maximum service
temperature of 2,200°F (1204°C).
5.3 Insulation Coverings
5.3.1 Metal lagging shall comply with the following specifications, with thickness not less that
indicated:
1) Stainless steel: ASTM A240/A240M, Types 302, 304, or 316. Minimum thickness of 0.010
inch (0.3 mm). When used with flexible aerogel insulation for fireproofing, minimum
thickness shall be 0.020 inch (0.5 mm).
2) Aluminum: ASTM B209, type 3003 or 5005. Minimum thickness of 0.016 inch (0.4 mm).
5.3.2 (*) All metal lagging shall have a vapor barrier of colored polyethylene-surlyn, colored converted
epoxy, or 50 pound polyethylene-kraft paper thermally bonded to the inside surface. Flat stucco
embossed jacketing, or prefabricated lagging sections, shall be used. Where specified by
Owner’s Engineer, the outside of the lagging shall be coated with a color converted epoxy.
5.3.3 Stainless steel jacketing shall be used for removable “boxes” when:
1) Insulating low melting point alloys.
2) The insulation is in a fire exposed area, or considered as fireproofing.
5.3.4 For flexible removable insulation, the outside covering (cold side) shall be 16 oz./yd216 oz./yd2
(0.542 kg/m2) silicone coated fiberglass equal to Alpha Maritex #3259-2-SS or Teflon coated
material equal to Chemfab Q Guard 14 D. See Figure 2A.
5.3.5 The inside covering for flexible insulation shall be as follows (See Figure 2B):
1) For services up to 450°F (232°C), the inner cover is the same as listed in paragraph 5.3.4
above.

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 5 of 9

2) For services above 450°F (232°C) an inner wrapping of stainless foil, 0.002 inch (0.1 mm)
minimum, shall be used.
5.3.6 Flexible removable insulation shall be encased in stainless steel tubular knitted mesh, 0.011
inch (0.3 mm) thick wire, Type 304 up to 800°F (427°C); Type 321 from 801 to 1200°F (427 to
649°C); and Inconel from 1201°F to 1600°F (649 to 871°C).
5.3.7 When the equipment insulation system is considered as fireproofing, and/or for insulation
systems in low melting alloys (such as aluminum), the insulation cover shall be capable of
withstanding the force of firehose stream impingement.
5.3.8 Metal jackets, removable boxes, are required when insulating for noise control or combined
thermal and noise control.
5.4 Accessories
5.4.1 All hog rings, staples, tie wires, etc. shall be annealed stainless steel, Type 304.
5.4.2 Tie wire shall be 14 BWG.
5.4.3 Bands used to secure insulation shall be 3/4 inch (19.1 mm) wide by 0.020 inch (0.5 mm)
minimum thickness.

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 6 of 9

6.0 FIGURES
Figure 1 – Removable Insulation Box

Cut Out Box, As Required

For Equipment Projections/Piping

Fiber Insulation

Latches

Section A-A
Metal Box

Note:
All joints and seams to be locking type.

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 7 of 9

Figure 2A – Removable Flexible Insulation, Composition of Typical Blankets for Services below
450°F (232°C)
Tubular Knitted Mesh
Quilting Fastener
(See Note 3)
Equal To Alpha-
Maritex #1201-SS
Lacing Hook For Lacing
Outer Cover: Silicone Impregnated
Insulation Segments
Fiberglass Cloth Equal To Alpha-
Together. Equal To
Maritex #3259-2-SS Or PTFE
Alpha-Maritex #1201-SS
Teflon Coated Fiberglass Equal To
Chem-Fab Q Guard 14D

See
Note 2

Sewn Or Stapled
Seam (See Note1) Location Of Seams Blanket Insulation
Varies Depending On
Hog Ring Seam
Type Of Cover
(See Note 1)

Inside Cover Same

Material As Outer Cover

Notes:
1) Method of joining at seams shall be one of the following:
a. Sewing (preferred method) using double-sewn lap-seam stitching, with a minimum of 10 to 14 stitches per inch
(per 25.4 mm). Thread shall be equal to ALPHA D-18, Teflon coated fiberglass or Standard 69 Bonded Nomex.
b. Stainless staples may be used in lieu of stitching. Staples shall be spaced on no greater than 1 in. (25.4 mm)
centers.
c. Hog-rings, 16-gauge stainless steel on 1 in. (25.4 mm) centers. The parts being joined shall overlap by 3/4 in.
(19.1) minimum.
2) (*) In lieu of lacing hooks; lacing straps with stainless steel D-ring buckles, and Velcro fasteners may be used
with approval of Owner’s Engineer.
3) Tubular knitted wire mesh of 0.011 in. (0.3 mm) thick wire, Type 304 stainless steel up to 800°F (427°C).

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 8 of 9

Figure 2B – Removable Flexible Insulation, Composition of Typical Blankets for Services from
450°F to 1600°F (232°C to 871°C)
Quilting Fastener
Tubular Knitted Mesh Equal To Alpha-
(See Note 5) Maritex #1201-SS

Lacing Hook For Lacing Outer Cover: Silicone Impregnated

Insulation Segments Fiberglass Cloth Equal To Alpha-
Together. Equal To Maritex #3259-2-SS Or PTFE
Alpha-Maritex #1201-SS Teflon Coated Fiberglass Equal To
Chem-Fab Q Guard 14D

See Note 2

Sewn Or Stapled
Seam (See Note 1)
Hot Side Liner
(See Note 4) Blanket Insulation
Hog Ring Seam Wrapping
Location Of Seams (See Note 3)
(See Note 1)
Varies Depending On
Type Of Cover

Notes:
1) Method of joining at seams shall be one of the following:
a. Sewing (preferred method) using double-sewn lap-seam stitching, with a minimum of 10 to 14 stitches per
inch (per 25.4 mm). Thread shall be equal to ALPHA D-18, Teflon coated fiberglass or Standard 69 Bonded
Nomex.
b. Stainless staples may be used in lieu of stitching. Staples shall be spaced on no greater than 1 in. (per 25.4
mm) centers.
c. Hog-rings, 16-gauge stainless steel on 1 in. (per 25.4 mm) centers. The parts being joined shall overlap by
3/4 in. (19.1 mm) minimum.
2) (*) In lieu of lacing hooks; lacing straps with stainless steel D-ring buckles, and Velcro fasteners may be used
with approval of Owner’s Engineer.
3) (*) Insulation is to be single-wrapped in stainless steel foil – minimum 0.002 in. (0.1 mm) thick, prior to insertion
in envelope of wire mesh, cloth, and wire mesh as approved by Owner’s Engineer.
4) (*) On items 4 in. (101.6 mm) NPS and smaller, the foil wrapping may be incorporated in the jacketing system as
the hot side liner inside the wire mesh, when approved by Owner’s Engineer.
5) (*) Tubular knitted wire mesh of 0.011 in. (0.3 mm) thick wire, Type 304 stainless steel up to 800°F (427°C); Type
321 from 801 to 1200°F (427°C to 649°C) and Inconel from 1201°F to 1600°F (649°C to 871°C) shall totally
encapsulate the insulation system when specified by the Owner.

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36

 EP 11-3-5
Revision 0.0
REMOVABLE REUSABLE INSULATION
Date: 10/2021
Page: 9 of 9

7.0 REVISION LOG

Action Date Rev. Originator Approver Description

This document may not be used or reproduced without the permission of Engro – Maintained by E2G

Printed copies are not controlled. Printed on 05/21/2023 10:42:36