Format No:

Rev No: 00
Rev Date:

GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET VARIABLE DATA RESULTS

Part Number Gauge Name Appraiser A Part Number Gauge Name Appraiser A

Part Name Gauge Number Appraiser B Part Name Gauge Number Appraiser B

Characteristic Specification Gauge Type Least Count Appraiser C Characteristic Gauge Type Least Count Appraiser C

Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 = #DIV/0! 2 0.8862 = #DIV/0!
3 3 3 0.5908

4 AVE xa= #DIV/0! Reproducibility - Appraiser Variation (AV)

5 R ra= #DIV/0! AV = zx % AV = 100 (AV/Tol)

6. B 1 = #DIV/0! = #DIV/0!
7 2 Appraisers 2 3

8 3 K2 0.7071 0.52 n = number of parts

9 AVE xb= #DIV/0! Repeatability & Reproducibility (R & R) r = number of trials
10 R rb= #DIV/0! R&R = {(EV2 + AV2)}1/2 Parts K3

11. C 1 = #DIV/0! 2 0.7071 % R&R = 100 (R&R/Tol)

12 2 3 0.5231 = #DIV/0!
13 3 Part Variation (PV) 4 0.4467

14 AVE xc= #DIV/0! PV = RP x K3 5 0.4030

15 R rc= #DIV/0! = 6 0.3742

16. PART X= #DIV/0! = 7 0.3534 % PV = 100 (PV/Tol)

AVE ( Xp ) Rp= 0.00 Tolerance 8 0.3375 = #VALUE!
17 (ra + rb + rc) / (# OF APPRAISERS) = R= #DIV/0! Tol = Upper - Lower 9 0.3249

18 (Max x - Min x) = xDIFF= #DIV/0! = #DIV/0! 10 0.3146 Ndc = (PV / R&R ) * 1.41
19 R x D4* = UCLR= #DIV/0! #VALUE!
20 R x D3* = LCLR=
All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g) which is
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- assumed to be greater than 15.
card values and re-average and recompute R and the limiting value from the remaining observations. AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
Notes: This dimention is checked on taper surface K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics",

For range Chart

RANGE CHART
R 0.0040 0.004 R 0.01 0.01 0.01 AVERAGE
0.01 0.01CHART
0.01 0.01 0.01 0.01 0.01
12.00 factor 2.58 0 factor 0 12.000 0 0 0 0 0 0 0 0
UCL 0.010 0 LCL

10.00 10.00
For Average Chart
R 0.0040 "X" 5.967
8.00 8.00
factor 1.88 0.0051
0.0075 LCL 5.962 5.975 5.975 5.975 5.975 5.975 5.975 5.975 5.975 5.975 5.975
RANGE

"X" 5.967 5.962 5.962 5.962 5.962 5.962 5.962 5.962 5.962 5.962 5.962 Apriaser1
AVERAGE

Apriaser1 Apraiser 2
6.00 5.975 UCL 6.00 Apraiser 2
Apriaser3
Upper Control Limit
Apraiser 3 Upper Cotrol Limit
Lower Control Limit
4.00 4.00

2.00 2.00

0.00 0.00
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SAMPLE SIZE