SPAREPARTS LIST

Electric Pallet Truck PTB 20-C

Version 05/2020

PTB20-C-BPT-001-EN
 Catalogue
Fig. 1A Fork frame (EU) .................................................................................................... 3

Fig. 1B Fork frame (EU)（sideways）............................................................................. 5

Fig. 2 Fork frame (US) ....................................................................................................... 7

Fig. 3 Load roller (EU) ....................................................................................................... 9

Fig. 4 Load roller (US) ......................................................................................................11

Fig. 5 Drive system (Manual steering ) ......................................................................... 13

Fig. 6 Steering wheel components ................................................................................ 15

Fig. 7 Hydraulic system .................................................................................................. 17

Fig. 8 Pump ...................................................................................................................... 19

Fig. 9 Cylinder components ........................................................................................... 21

Fig. 10A Tiller assembly(Key switch) ............................................................................ 22

Fig. 10B Tiller assembly(Combination lock) ................................................................ 24

Fig. 11A Tiller components(Key switch) ....................................................................... 26

Fig.11B Tiller components (Combination lock) ........................................................... 28

Fig. 12 Battery components ........................................................................................... 30

Fig. 13 Electrical components ....................................................................................... 31

Fig. 14 A Indicator components(Key switch)...................................................... 33

Fig. 14 B Indicator components((Combination lock))........................................ 35

Fig. 15 Outer appearance ............................................................................................... 36

Fig. 16 Load backrest assembly（EU） ....................................................................... 38

Fig. 17 Load backrest assembly（US） ....................................................................... 39

Fig. 18 Battery cover component（EU） ...................................................................... 40

Fig. 19 Battery cover components（US） .................................................................... 41

Fig. 20 Electrical parts .................................................................................................... 42

Fig. 21 Electrical control components (manual steering) .......................................... 43

Fig. 22Platform assembly............................................................................................... 45

Fig. 23 Protective arm assembly ................................................................................... 47

Fig. 24 Main wiring harness (manual steering) ............................................................ 49

1
Fig. 25 Sticker（EU）...................................................................................................... 50

Fig. 26Sticker（US）....................................................................................................... 51

Easy worn parts list ........................................................................................................ 52

2
Fig. 1A Fork frame (EU)

3
Fig. 1A Fork Frame (EU)
No. Old Art No. New Art No. Description Qty. Note

9000008043 505638510000 Chassis welding (EU 540x1150) 1

1
9000014207 505638510008 Chassis welding (EU 685x1150) 1
2 0000023053 910200300017 Screw GB70.2-M6x12-8.8 4
3 9000008049 505638520028 Protective cover 1
4 0000023091 910200400016 Screw GB70.3-M6x12-8.8 5
5 1000504001 505638520031 Fixing plate 1

9000008044 505638510001 Rock arm welding (540) 1

6
9000008906 505638510007 Rock arm welding (685) 1
7 9000008052 505638520034 Axle Φ20x51 1
8 0000013024 940500100027 Bushing Φ25xΦ28x20-SF-1 2
9 0000013001 940500100019 Bushing Φ20xΦ23x20-SF-1 2
10 0000027006 940500100032 Bushing Φ25xΦ29x25-SF-1 2
11 9000008053 505638520035 Push rod fork 2
12 0000026001 910401700005 Circlip GB896-15 2
13 0000024178 910300400010 Nut GB6173-M24x1.5-05 4

9000008045 505638510002 Push rod welding (EU 1150) 2

14
9000014211 505638510009 Push rod welding (EU 1220) 2
15 9000014211 505638510003 Axle with plate Φ25x719 1
16 9000008048 940500100012 Bushing Φ20xΦ22x12-SF-1 4
17 0000027005 505638520037 Push rod axle Φ20x110 2
18 9000008055 910600400027 Elastic cylindrical pin 5x35 2
19 0000028009 911200100001 Grease nipple JB7940.4-6 2

0000030001 505698510006 Push rod components 2

20
9000010419 505698510011 Push rod components 2

4
 Fig. 1B Fork frame (EU)（sideways）

Fig. 1B Fork Frame (EU)（sideways）

No. Old Art No. New Art No. Description Qty. Note

9000011581 505638510025 Chassis welding (EU sideways 540×1150) 1

1
9000011582 505638510029 Chassis welding (EU sideways 685x1220) 1
2 0000023053 910200300017 Screw GB70.2-M6x12-8.8 4
3 9000008049 505638520028 Plate 1
4 0000023091 910200400016 Screw GB70.3-M6x12-8.8 5
5 1000504001 505638520031 Fixing plate 1

9000008044 505638510001 Rock arm welding (540) 1

6
9000008906 505638510007 Rock arm welding (685) 1
7 9000008052 505638520121 Axle Φ20x53 1

5
8 0000013024 940500100027 Bushing Φ25xΦ28x20-SF-1 2
9 0000013001 940500100019 Bushing Φ20xΦ23x20-SF-1 2
10 0000027006 940500100032 Bushing Φ25xΦ29x25-SF-1 2
11 9000008053 505638520035 Push rod fork 2
12 0000026001 910401700005 Circlip GB896-15 2
13 0000024178 910300400010 Nut GB6173-M24x1.5-05 4

9000011583 505638510027 Push rod welding (EU sideways 1150) 2

14
9000011584 505638510030 Push rod welding (EU sideways 1220) 2
15 9000008048 505638510003 Axle with plate Φ25x719 1
16 0000027005 940500100012 Bushing Φ20xΦ22x12-SF-1 4
17 9000008055 505638520037 Push rod axle Φ20x110 2
18 0000028009 910600400027 Elastic cylindrical pin 5x35 2
19 0000030001 911200100001 Grease nipple JB7940.4-6 2

9000011585 505698510007 Push rod components 2

20
9000011586 505698510008 Push rod components 2
21 9000008047 505621020004 Damping pad Φ15xΦ6x10 2
22 9000008057 505621020005 Hinge axle Φ8x19 2
23 0000024012 910301700001 Nut GB6185.1-M10-8 2
24 9000011587 505621010002 Battery cover welding (EU sideways) 1
25 9000008267 505638510026 Locker welding 1
26 9000008264 505638520122 Adjusting screw M5x25 1
27 9000007788 940400500001 Spring Φ6xΦ0.7x17 1
28 9000008268 505638520117 Axle Φ15x40 1
29 910401700004 910401700004 Circlip GB896-12 1
30 9000008265 505638520123 Bolt 1
31 0090000756 911000400001 Tiller JB7270.5-M8x63 1
32 0000026004 910401300006 Circlip GB894.1-15 10
33 9000011591 505638520119 Axel Φ15x196 5
34 9000011592 505638520120 Tube Φ40xΦ35x163 5
35 0000027060 910700200017 Bearing GB276-6202-2RS 10
36 9000011590 505638510028 Tube components 5

6
Fig. 2 Fork frame (US)

7
Fig. 2 Fork Frame (US)
No. Old Art No. New Art No. Description Qty. Note

9000008908 505638510010 Chassis welding (US 540x1220) 1

1
9000008907 505638510012 Chassis welding (US 685x1220) 1
2 0000023053 910200300017 Screw GB70.2-M6x12-8.8 4
3 9000008049 505638520028 Protective cover 1
4 0000023091 910200400016 Screw GB70.3-M6x12-8.8 5
5 1000504001 505638520031 Fixing plate 1

9000008044 505638510001 Rock arm welding (540) 1

6
9000008906 505638510007 Rock arm welding (685) 1
7 9000008052 505638520034 Axle Φ20x51 1
8 0000013024 940500100027 Bushing Φ25xΦ28x20-SF-1 2
9 0000013001 940500100019 Bushing Φ20xΦ23x20-SF-1 2
10 0000027006 940500100032 Bushing Φ25xΦ29x25-SF-1 2
11 9000008053 505638520035 Push rod fork 2
12 0000026001 910401700005 Circlip GB896-15 2
13 0000024178 910300400010 Nut GB6173-M24x1.5-05 4
14 9000008909 505638510011 Push rod welding (US 1220) 2
15 9000008048 505638510003 Axle with plate Φ25x719 1
16 0000027005 940500100012 Bushing Φ20xΦ22x12-SF-1 4
17 9000008055 505638520037 Push rod axle Φ20x110 2
18 0000028009 910600400027 Elastic cylindrical pin 5x35 2
19 0000030001 911200100001 Grease nipple JB7940.4-6 2
20 9000010420 505698510007 Push rod components 2

8
Fig. 3 Load roller (EU)

9
Fig. 3 Load Roller (EU)
No. Old Art No. New Art No. Description Qty. Note
1 0000023005 910300500005 Nut GB889.1-M10-10 2
2 1000516001 505638520039 Entry roller Φ50xΦ10.5x40 2
3 0000023004 910100100035 Bolt GB5782-M10x60-8.8 2
4 0000028009 910600400027 Elastic cylindrical pin 5x35 8
5 9000008056 505638520038 Frame of roller axle Φ20x163 2
6 0000030001 911200100001 Grease nipple JB7940.4-6 2
7 0000027005 940500100012 Bushing Φ20xΦ22x12-SF-1 4
8 9000008054 505638520036 Frame of roller 2
9 9000008077 505617020001 Linking plate 4
10 0000027001 910700200019 Bearing GB276-6204-2RS 8/4(double/single)
11 9000008791 940300300010 Roller Φ84x84(Steel core PU) 4(double)
12 9000008076 505617020000 Rotate axle Φ20x109 4(double)
13 0000028115 910600400030 Elastic cylindrical pin 5x50 4(single)
14 9000008227 505617020002 Wheel axle Φ20x138 2(single)
15 9000007766 940300300006 Roller Φ82x110(Steel core PU) 2(single)
Bushing (with shoulder)
16 9000002333 940500200003 2(double)
Φ18xΦ20x12-SF-1
Load roller assembly
17 9000008913 505617001000 2(double)
Φ84x84(PU tandem)
Load roller assembly
18 9000008914 505617001001 2(single)
Φ82x110(PU)
19 9000010400 502398510003 Entry roller components 2
20 9000010421 505698510003 Wheel set components 4
21 9000010422 505698510004 Wheel set components 2

10
Fig. 4 Load roller (US)

11
Fig. 4 Load Roller (US)
No. Old Art No. New Art No. Description Qty. Note
1 0000023005 910300500005 Nut GB889.1-M10-10 2
2 1000516001 505638520039 Entry roller Φ50xΦ10.5x40 2
3 0000023004 910100100035 Bolt GB5782-M10x60-8.8 2
4 0000028009 910600400027 Elastic cylindrical pin 5x35 4
5 9000008056 505638520038 Frame of roller axle Φ20x163 2
6 0000030001 911200100001 Grease nipple JB7940.4-6 2
7 0000027005 940500100012 Bushing Φ20xΦ22x12-SF-1 4
8 9000008915 505638520065 Frame of roller 2
9 0000027001 910700200019 Bearing GB276-6204-2RS 4
10 0000028115 910600400030 Elastic cylindrical pin 5x50 4
11 9000008227 505617020002 Wheel axle Φ20x138 2
12 9000007766 940300300006 Roller Φ82x110(Steel core PU) 2
18 9000008914 505617001001 Load roller assembly 2
19 505698510004 Wheel set components 2
20 9000010400 502398510003 Entry roller components 2

12
Fig. 5 Drive system (Manual steering )

13
Fig. 5 Drive system (Manual steering )
No. Old Art No. New Art No. Description Qty. Note
1 9000008073 505631210000 Tiller axle welding 1
2 0000023766 910100300023 Bolt GB5783-M8x25-8.8 6
3 0000025001 910400500006 Spring washer GB93-8 6
4 1000423003 941100100004 Screw M10x30-8.8 2
5 1020202001 505613510000 Fixing frame 1
6 0000023029 910200200078 Screw GB70.1-M10x35-8.8 6
7 0000023006 910400500007 Spring washer GB93-10 12
8 0000023225 910100300041 Bolt GB5783-M10x50-8.8 6
9 9000008074 505613520002 Mounting plate (Driving wheel) 1
10 961000400000 Driving assembly JSL01A-AC-1.3Kw 1

14
Fig. 6 Steering wheel components

15
Fig. 6 Steering wheel components
No. Old Art No. New Art No. Description Qty. Note
1 0000023025 910200200079 Screw GB70.1-M10x40-8.8 8
2 0000023006 910400500007 Spring washer GB93-10 8
3 0000023005 910300500005 Nut GB889.1-M10-10 10
4 0000025002 910400100007 Washer GB97.1-10-200HV 8
5 1000401007 505616510002 Linking plate 2
6 0000027002 910700500002 Bearing GB296-3205A-2RS 2
7 0000026002 910401400016 Circlip GB893.1-52 2
8 1000401006 505616510001 Wheel frame welding 2
9 1000400005 505616510000 Side roller assembly Φ100x40(PU) 2
10 1000423004 941100200002 Bolt M12x100-8.8 2
11 0000024006 910300500006 Nut GB889.1-M12-10 2
12 1000431001 940400500007 Spring Φ43xΦ9x62 2
13 1000419001 505616520000 PU spring 2
14 1000413002 940500100002 Bushing Φ12xΦ15x15-SF-1 4
15 1000401008 505616510003 Rotate arm 2
16 0000023035 910100100038 Bolt GB5782-M10x80-8.8 2
17 1000404023 505616520011 Dust cover Φ64xΦ10x10 4
18 1000425003 505616520012 Circlip Φ25xΦ20.5x6.5 4
19 1000402005 505616520013 Sleeve Φ20xΦ10x53 2
20 0000027001 910700200019 Bearing GB276-6204-2RS 4
21 1000403008 940300300018 Roller Φ100x40 (steel core PU) 2
22 1000426001 505616520007 Circlip Φ32xΦ7x5 2
23 1000523002 941100300001 Screw M6x14-8.8 2
24 0000028004 910600100004 Cylindrical pin GB119.2-4x14 2
25 1000404031 505616520014 Adjusting washer t=0.5～2.5 2
26 9000008903 503598510003 Wheel set components 2
27 9000010423 505616510000 Side roller assembly Φ100x40(PU) 2

16
Fig. 7 Hydraulic system

17
Fig. 7 Hydraulic system
No. Old Art No. New Art No. Description Qty. Note
1 1020300002 950900100036 Hydraulic power unit 24V0.8KW1.0cc 1
2 9000008068 505621520031 Mounting plate (pump) 1
3 0000025001 910400500006 Spring washer GB93-8 2
4 0000023067 910200200055 Screw GB70.1-M8x16-8.8 2
5 9000007783 940400400003 Nut M10-t(3-5) 2
6 0000023006 910400500007 Spring washer GB93-10 2
7 0000023088 910200200076 Screw GB70.1-M10x25-8.8 2
8 9000006021 950400300003 Joint (straight)8-G1/4-M14x1.5-24° 1
Hydraulic hose assembly
9 9000007823 505624020003 1
(90°)8-L400-1SC-24°
10 9000007843 950400400001 Joint (straight)8-2xM14x1.5-24° 1
11 0000023053 910200200033 Screw GB70.1-M6x12-8.8 2
12 1020404005 505621520027 Fixing frame 1

9000008221 505621520035 Cylinder base 1 EU

13
9000008910 505621520037 Cylinder base 1 US
14 1020300001 505624010000 Cylinder assembly Φ52xΦ50x210 1
15 0000026003 910401300011 Circlip GB894.1-20 2
16 0000013001 940500100019 Bushing Φ20xΦ23x20-SF-1 2
17 1020407001 505638520033 Axle Φ20x102 1

18
Fig. 8 Pump

19
Fig. 8 Pump
No. Old Art No. New Art No. Description Qty. Note
1 505698520032 Clamp 1 KG03
2 9000016043 505698520033 软 Linking cable 1 RSWC-04
3 9000010208 505698520034 启动开关 1 DK0324A
4 9000016034 505698520035 straight 流 Motor 1 MD24080AN
5 505698520036 Coupling 1 DCP-035C
6 9000017726 505698520037 Plug 1 SP-02
7 9000011653 505698520038 Internal check valve 1 CV-03
8 9000017733 505698520039 Plug 1 PP-02
9 505698520040 Valve plate 1 B501
10 9000010886 505698520041 Pressure filling valve 1 RPCV-02-04
11 9000010888 505698520042 Over flow valve 1 RV-01
12 9000017725 505698520043 Plug 1 SP-09
13 505698520044 Oil return hose 2 RU10-100
14 505698520045 Oil tank 1 1L-TP108-15B-HK1
15 505698520046 Screw 4 M5*16
16 505698520047 Oil tank 1 FC-03N
17 9000016042 505698520048 Filter 1 FS-03A
18 505698520049 Oil suction hose 1 FP-03V-040
19 505698520050 Screw 2 
20 505698520051 Gear pump 1 CBU-F1100
21 9000018397 505698520052 O ring 1 21.2*1.8
22 505698520053 O ring 1 67.95*2.62
23 505698520054 Valve core 1 SCV-MRK
24 505698520055 Coil 1 YC024DC

20
 Fig. 9 Cylinder components

Fig. 9 Hydraulic components

No. Old Art No. New Art No. Description Qty. Note
1 1020300003 505624020002 Piston rod Φ50x175 1
2 0000022031 910800400001 Dust ring FC50x58x5 1
3 0000022112 910800300004 Seal ring Y50x60x8 1
4 1020301001 505624010001 Cylinder tube 1
5 9000003639 505698510005 Cylinder sealing kit 1

21
Fig. 10A Tiller assembly(Key switch)

22
Fig. 10A Tiller assembly(Key switch)
No. Old Art No. New Art No. Description Qty. Note

1 922100100012 Tiller head 1

2 0000023232 910200200058 Screw 2
3 1000123003 910200300005 Screw GB70.2-M4x8-8.8 4
4 9000007926 505611020013 Cap 1
5 9000007925 505611010000 Tiller arm welding REMAcanbus 1
6 9000002319 505633510000 Proximity switch NBN5-F7-E2(370mm) 1
7 0000023075 910200500015 Screw GB818-M3x20-4.8 2
8 1000113001 940500200002 Bushing (with shoulder)Φ17xΦ19x11-SF-1 2
9 9000007928 505611020008 Rotate axle Φ17x71 1
10 0000028003 910600400013 Elastic cylindrical pin 4x24 1
11 1000123001 910200200057 Screw GB70.1-M8x20-8.8 1
12 9000007930 505611020010 Protective cover 一(Tiller ) 1

13 940400100002 Air pring 400N(D209) 1

14 0000023005 910300500005 Nut GB889.1-M10-10 2
15 9000007929 505611020009 Tiller base 1
16 9000007931 505611020011 Protective cover 二(Tiller ) 1
17 0000023519 910200300016 Screw GB70.2-M6x10-8.8 4

23
Fig. 10B Tiller assembly(Combination lock)

24
Fig. 10B Tiller assembly(Combination lock)
No. Old Art No. New Art No. Description Qty. Note

1 922100100029 Tiller head 1

2 910200200035 Screw 4
3 537211020004 Cap 1
4 910200300005 Screw 4
5 537211010000 Tiller arm welding REMAcanbus 1
6 9000002319 505633510000 Proximity switch NBN5-F7-E2(370mm) 1
7 0000023075 910200500015 Screw GB818-M3x20-4.8 2
8 1000113001 940500200002 Bushing (with shoulder)Φ17xΦ19x11-SF-1 2
9 9000007928 505611020008 Rotate axle Φ17x71 1
10 0000028003 910600400013 Elastic cylindrical pin 4x24 1
11 1000123001 910200200057 Screw GB70.1-M8x20-8.8 1
12 9000007930 505611020010 Protective cover 一(Tiller ) 1

13 940400100001 Air pring 330N(D209) 1

14 9000007929 505611020009 Tiller base 1
15 0000023005 910300500005 Nut GB889.1-M10-10 2
16 9000007931 505611020011 Protective cover 二(Tiller ) 1
17 0000023519 910200300016 Screw GB70.2-M6x10-8.8 4

25
Fig. 11A Tiller components(Key switch)

26
Fig. 11A Tiller components(Key switch)
No. Old Art No. New Art No. Description Qty. Note
1 1010114001 505698520001 Left driving knob 1
2 1000114015 505698520002 Horn 1
3 1000131009 505698520003 Horn spring 5
4 1000113004 505698520004 Sleeve 2
5 1000137001 505698520005 Magnet 4
6 1000131010 505698520006 Spring 4
7 0000023058 505698520007 Screw 3 M6X10
8 0000023057 505698520008 Screw 2 M3X16
9 0000025017 505698520009 Washer 2 3
10 1010114003 505698520010 Right driving knob 1
11 1000107002 505698520011 Axle 1
12 1000137002 505698520012 PCB clamp 1
13 1000134005 505698520013 Sensor 2
14 1000103012 505698520014 Tiller upper part 1
15 1000103013 505698520015 Tiller bottom part 1
16 1000114017 505698520016 Left button 1
17 1000137003 505698520017 Magnet fixing base 2
18 1000131011 505698520018 Torsional spring 2
19 1000114018 505698520019 Button base 1
20 1000114020 505698520020 Button cap 1
21 1000114021 505698520021 Outer cap 1
22 1000114022 505698520022 Right button 1
23 0000023060 505698520023 Screw 1 ST4.2X25
24 1000134006 505698520024 LED bi-color light 1
25 1000103014 505698520025 LED bi-color light base 1
26 1000131012 505698520026 Torsional spring 1
27 1000131013 505698520027 Torsional spring 1
28 1100135001 505698520028 PCB 1

27
Fig.11B Tiller components (Combination lock)

28
Fig.11B Tiller components (Combination lock)
No. Art No. Description Qty. Note
1 509898520001 Plastic handle 1 00 1. 01 .9 000 3001
2 509898520002 Down Switch Button 1 00 1. 01 .9 000 3006
3 509898520003 Push-up button 1 00 1. 01 .9 000 30 05
4 509898520004 Speaker switch button 1 00 1. 01 .9 000 30 22
5 537098520005 Spring (0.6x 8.7X16) 10 00 1. 01 .9 000 20 22
6 509898520006 Belly switch cover 1 00 1. 01 .9 000 30 21
7 509898520007 Belly Button 1 00 1. 01 .9 000 30 04
8 509898520008 Speed dial 2 00 1. 01 .9 000 20 03
9 509898510000 Belly Switch Harness Assembly 1 09 01 -0 10 1-0 01
10 509898510001 NL01 accelerator assembly 1 09 01 -0 10 1-0 02
11 509898520009 Shell cover 1 00 1. 01 .9 000 30 02
12 910200200027 Hexagon socket head screw M 5x35 2 001 .0 1. 90101 00 6
13 910201900002 Cross head combination screw M 3x10 2 001 .0 1. 90101 00 9
14 910400500004 Spring Washer 5 2 001 .0 1. 90105 00 2
15 910400100004 Flat Washer 5 2 001 .0 1. 90104 00 1
16 910201900003 Cross head combination screwM 4x12 4 001 .0 1. 90101 00 8
Up and down switch wire harness
17 509898510002 1 090 1- 01 01-00 3
assembly
18 910201400001 Tapping screwST2. 2x9.5 2 001 .0 1. 90103 00 1
19 509898520016 Blind cover button 1 001 .0 1. 90003 01 0
20 509898520017 Membrane key 1 001 .0 1. 90403 00 2
Large LCD screen protective outer
21 509898510003 1 001 .0 1. 90002 01 8
screen 30.5x40.5

29
 Fig. 12 Battery components

Fig. 12 Battery components

No. Old Art No. New Art No. Description Qty. Note
1 0000023090 910200200040 Screw GB70.1-M6x35-8.8 2
2 0000024068 910300100005 Nut GB6170-M6-10 2
3 9000009832 505698520000 Screw M10X22 24
4 9000008585 505698510001 Connector components 1
5 505637010006 Battery 24V-2PZB180 1
9000010116 921000200001 Charger SN24V30A(Asia Chinese) 1
9000010117 921000200002 Charger SN24V30A(Asia English) 1
9000010118 921000200003 Charger SN24V30A(EU) 1
6
9000010120 921000200004 Charger SN24V30A(AUS) 1
9000010121 921000200005 Charger SN24V30A(ENG) 1
9000010146 921000200006 Charger SN24V30A(US ) 1

30
Fig. 13 Electrical components

31
Fig. 13 Electrical components
No. Old Art No. New Art No. Description Qty. Note
1 0000023088 910200200076 Screw GB70.1-M10x25-8.8 13
2 0000023006 910400500007 Spring washer GB93-10 25
3 9000008066 505621520029 Top plate 1
4 9000007783 940400400003 Nut M10-t(3-5) 10
5 0000023025 910200200079 Screw GB70.1-M10x40-8.8 4
6 0000024013 910300100007 Nut GB6170-M10-10 5
7 0000026001 910401700005 Circlip GB896-15 2
8 9000008060 505621520020 Linking rod 2
9 1000413001 940500100017 Bushing Φ20xΦ23x15-SF-1 4
10 9000008051 505638510004 Axle with plate Φ20x42 2
11 0000023091 910200400016 Screw GB70.3-M6x12-8.8 4
12 0000026003 910401300011 Circlip GB894.1-20 2
13 9000008070 505621510002 Axle with plate Φ25x57 2
14 2210418003 505621520036 Sleeve 2
15 1000400005 505616510000 Side roller assembly Φ100x40(PU) 2
16 9000010560 505621520028 Steering wheel base 2
17 0000025001 910400500006 Spring washer GB93-8 8
18 0000023766 910100300023 Bolt GB5783-M8x25-8.8 8
19 9000008059 505621510000 Chassis welding 1
20 9000009545 951000100004 Clamp YGE rubber 26 1
21 0000023055 910400100005 Washer GB97.1-6-200HV 1
22 0000025010 910400500005 Spring washer GB93-6 1
23 0000023053 910200200033 Screw GB70.1-M6x12-8.8 1

32
Fig. 14 A Indicator components(Key switch)

33
Fig. 14 Indicator components(Key switch)
No. Old Art No. New Art No. Description Qty. Note
1 0000023685 910200500016 Screw GB818-M3x25-4.8 2
2 9000008516 505698520029 Emergency button 1
3 0000024002 910300100002 Nut GB6170-M3-10 2
4 1000434025 921100100001 Indicator 1
5 9000008326 505634010000 Key switch LKS-101A 1
6 9000008519 505698520031 Key 1
7 9000007938 505610020000 Panel 1
8 0000023215 910200400010 Screw GB70.3-M5x10-8.8 2
9 9000007939 505610020001 Fixing plate (Indicator) 1
10 0090000272 910201300001 Screw GB6560-M4x12-A 4
11 9000008517 505698520030 Proximity switch 1
12 9000008515 920200100001 Emergency button assembly ZDK32-350 1

34
 Fig. 14 B Indicator components((Combination lock))

Fig. 14 B Indicator components(Combination lock)

No. Old Art No. New Art No. Description Qty. Note

1 0000023685 910200500016 Screw GB818-M3x25-4.8 2

2 9000008516 505698520029 Emergency button 1
3 0000024002 910300100002 Nut GB6170-M3-10 2
4 505610010000 Panel bonding 1
5 910200200035 Screw GB70.1-M6x16-8.8 4
6 910400500005 Spring WasherGB93-6 4
7 910400100005 Flat WasherGB97.1-6-200HV 4
8 0000023215 910200400010 Screw GB70.3-M5x10-8.8 2

9 505610020004 Fixed Plate Instrument 1

10 910200500021 Screw GB818-M4x10-4.8 4
11 9000008515 920200100001 Emergency button assembly ZDK32-350 1
12 9000008517 505698520030 Proximity switch 1

35
Fig. 15 Outer appearance

36
Fig. 15 Outer appearance
No. Old Art No. New Art No. Description Qty. Note
1 9000008061 505621510001 Apron welding 1
2 1000423003 941100100004 Screw M10x30-8.8 3
3 2000423001 941100100005 Screw M10x15-8.8 1
4 9000007783 940400400003 Nut M10-t(3-5) 9
5 9000007923 505621510004 Vent hole components 2 1
6 9000007920 505621510003 Vent hole components 1 1
7 9000008065 505621520026 Protective cover (middle) 1
8 9000007924 505611001000 Tiller assembly REMAcanbus 1
9 9000007791 941100100003 Screw M10x35-8.8 4
10 9000007790 941100100002 Screw M10x55-8.8 2
11 9000008062 505621520024 Protective cover (top) 1
12 0000023053 910200200033 Screw GB70.1-M6x12-8.8 4
13 0000025006 910400500005 Spring washer GB93-6 4
14 9000007940 505610001000 Indicator components 1
15 9000008063 505621520025 Protective cover (with protective arm) 1
16 9000008064 505621520043 Protective cover (without protective arm) 1
17 9000008143 533231220003 Dust cover Φ95xΦ50x32 1

37
 Fig. 16 Load backrest assembly（EU）

Fig. 16 Load backrest assembly（EU）

No. Old Art No. New Art No. Description Qty. Note
1 9000008078 505640510001 Load backrest welding 1
2 9000008514 505640520004 Mounting plate 2
3 0000023637 910200400036 Screw GB70.3-M10x25-8.8 4

38
 Fig. 17 Load backrest assembly（US）

Fig. 17 Load backrest assembly（US）

No. Old Art No. New Art No. Description Qty. Note
1 9000008911 505640510003 Load backrest welding 1
2 0090000465 910200400036 Screw GB70.3-M10x25-8.8 6
3 0000023005 910300500005 Nut GB889.1-M10-10 6

39
 Fig. 18 Battery cover component（EU）

Fig. 18 Battery cover components（EU）

No. Old Art No. New Art No. Description Qty. Note
1 9000008046 505621010000 Battery cover welding (EU ) 1
2 9000008050 505621020003 Damping part 1
3 0000024012 910300300005 Nut GB6172.1-M10-05 2
4 9000008057 505621020005 Hinge axle Φ8x19 2
5 9000008047 505621020004 Damping pad Φ15xΦ6x10 2
6 9000008058 505638510005 Limit welding 1
7 0000025001 910400500006 Spring washer GB93-8 1
8 0000023455 910200200060 Screw GB70.1-M8x35-8.8 1

40
 Fig. 19 Battery cover components（US）

Fig. 19 Battery cover components

No. Old Art No. New Art No. Description Qty. Note
1 9000008912 505621010001 Battery cover welding (US) 1
2 0000023519 910200300016 Screw GB70.2-M6x10-8.8 2

41
 Fig. 20 Electrical parts

Fig. 20 Electrical parts

No. Old Art No. New Art No. Description Qty. Note
1 0000023631 910200500028 Screw GB818-M4x30-4.8 2
2 0000025019 910400100003 Washer GB97.1-4-200HV 4
3 9000000794 920200300003 Micro switch RZ-15GW2S-B3 1
4 9000008367 505633010001 Limit control wiring harness (260mm) 1
5 2040603002 920200300008 Micro switch Protective cover RZ 1
6 9000008067 505621520030 Washer 1
7 0000025018 910400500003 Spring washer GB93-4 4
8 0000023069 910300500001 Nut GB889.1-M4-10 2
9000018265 505633010013 Main control wiring harness (1232E-2121+EPS1220) 1
9
9000008366 505633010000 Main control wiring harness (1232E-2121+ manual) 1
10 9000017964 920200400002 Proximity switch Fi4-G12-OP6L 1
11 9000000239 921800100002 Sensor BD-MS 1
12 0000025026 910400100002 Washer GB97.1-3-200HV 3
13 0000023216 910200500010 Screw GB818-M3x8-4.8 3

42
 Fig. 21 Electrical control components (manual steering)

Fig. 21 Electrical control components (manual steering)

No. Old Art No. New Art No. Description Qty. Note
1 9000008375 505633010006 Electrical control components (1232E-2121) 1
2 9000008069 505621520034 Mounting plate (Electrical control) 1
3 9000000235 921400100006 Controller 1232E-2121 1
4 1000434040 920100200002 Fuse 10A 1
5 9000008376 505633020004 Aluminium plate (CURTIS1232E-2121) 1
6 1020434002 920100400001 Fuse seat M8 1
7 9000008586 920100400005 Fuse seat BD-2x10A-1 1
8 1000434041 920800100001 Relay DC24V-ACR01F-F-1C 1
9 9000007679 921300300001 Fixing frame 1
10 1000434006 920700100004 Contactor DC24V-C100-120 1
11 9000008598 921300400001 Main contactor fixing part (100) 1
12 1020434003 505633020003 Copper bar 1
13 1000434007 920100400002 Fuse seat SYY 2
14 1010434005 920100100004 Fuse 80A (Plastic) 1

43
15 2210434004 920100100007 Fuse 150A (Plastic) 1
16 9000008374 505633020002 Copper bar 1
17 9000008373 505633020001 Copper bar 1
18 0000025014 910400100004 Washer GB97.1-5-200HV 1
19 0000023516 910200500037 Screw GB818-M5x10-4.8 1
20 0000025015 910400500004 Spring washer GB93-5 1
21 0000025018 910400500003 Spring washer GB93-4 12
22 0000025019 910400100003 Washer GB97.1-4-200HV 12
23 0000023073 910200200013 Screw GB70.1-M4x10-8.8 2
24 0000023019 910200500028 Screw GB818-M4x30-4.8 2
25 0000023307 910200500021 Screw GB818-M4x10-4.8 4
26 0000023211 910200500024 Screw GB818-M4x16-4.8 4
27 0000025010 910400500005 Spring washer GB93-6 9
28 0000023055 910400100005 Washer GB97.1-6-200HV 9
29 0000023478 910200200033 Screw GB70.1-M6x12-8.8 5
30 0000023923 910200200036 Screw GB70.1-M6x20-8.8 4
31 0000025001 910400500006 Spring washer GB93-8 12
32 0000025011 910400100006 Washer GB97.1-8-200HV 11
33 0000024086 910300500004 Nut GB889.1-M8-10 12
34 0000023067 910200200055 Screw GB70.1-M8x16-8.8 4
35 9000008372 505633020000 Copper bar 1
36 1000434015 920500100001 Horn 125-DC24V 1
37 0000023727 910200500020 Screw GB818-M4x6-4.8 2

44
 Fig. 22Platform assembly

Fig. 22 Platform assembly

No. Old Art No. New Art No. Description Qty. Note
1 9000007867 505618020018 Rubber pad 1
2 9000007869 505618020020 Rotate axle Φ20x118 1

45
3 9000007799 940500200008 Bushing (with shoulder)Φ20xΦ23x16.5-SF-1 4
4 9000007863 505618010000 Platform welding 1
5 0000023555 910200300018 Screw GB70.2-M6x16-8.8 2
6 2000421001 940400100008 Air pring 700N(D263) 1
7 0000024014 910300400006 Nut GB6173-M16x1.5-05 1
8 9000007873 505618020024 Cam 1
9 9000007866 505618020017 Fixing axle Φ20x140 1
10 0000025012 910400500004 Spring washer GB93-5 2
11 0000023032 910400100004 Washer GB97.1-5-200HV 2
12 0000023107 910200200023 Screw GB70.1-M5x16-8.8 2
13 9000009799 505618020026 Mounting plate (switch) 1
14 0000023075 910200500015 Screw GB818-M3x20-4.8 2
15 9000008328 505633510002 Proximity switch NBN5-F7-E2(800mm) 1
16 9000007864 505618010001 Mounting base welding 1
17 0090000048 910400100008 Washer GB97.1-12-200HV 4
18 0000025024 910400500008 Spring washer GB93-12 4
19 9000007874 505618020025 Cable plate 1
20 0000024006 910300500006 Nut GB889.1-M12-10 4
21 0090000450 910200200100 Screw GB70.1-M12x40-8.8 4
22 9000007865 505618020016 Damping pad 2
23 9000007872 505618020023 Damping pad Φ40xΦ20x43 2
24 505618020030 Spacer Φ18.8xΦ13.2x10.5 2
25 9000007871 505618020022 Damping pad Φ40xΦ13.5x6 2
26 9000007870 505618020021 Fixing bolt Φ13x68 2
27 0000028033 910600600026 Split pin GB91-3.2x20 2
28 9000007868 505618020019 Protective cover (Mounting base ) 1
29 0000025010 910400500005 Spring washer GB93-6 6 6
30 0000023045 910200300017 Screw GB70.2-M6x12-8.8 6
31 9000008897 505698510002 Anti-vibration components 2
32 505618020028 Spacer Φ12xΦ9x5 1
33 910100300024 Screw GB5783-M8x30-8.8 1
34 505618020027 Mounting plate 1
□,1 9000007862 505618001000 Platform assembly 1

46
Fig. 23 Protective arm assembly

47
Fig. 23 Protective arm assembly
No. Old Art No. New Art No. Description Qty. Note
1 9000007895 505617510002 Protective arm bushing 2 1
2 0090000448 910200300025 Screw GB70.2-M8x20-8.8 5
3 9000007896 505617510004 Protective arm bushing 1 1
4 9000007894 505617510001 Protective arm welding 1
5 9000007780 940400100006 Air pring 550N(D155) 1
6 0000023045 910200300017 Screw GB70.2-M6x12-8.8 3
7 0000025010 910400500005 Spring washer GB93-6 3
8 9000007897 505617510005 Locating plate 1
9 0000023075 910200500015 Screw GB818-M3x20-4.8 2
10 9000008329 505633510001 Proximity switch NBN5-F7-E2(600mm) 1
11 0000025012 910400500004 Spring washer GB93-5 2
12 0000023032 910400100004 Washer GB97.1-5-200HV 2
13 0000023107 910200200023 Screw GB70.1-M5x16-8.8 2
14 9000009799 505618020026 Mounting plate (switch) 1
15 9000007892 505617510000 Protective arm base welding 1
16 0000023006 910400500007 Spring washer GB93-10 4
17 0090000447 910100300036 Bolt GB5783-M10x25-8.8 4
18 9000007893 505617520005 Block 2
19 0000023099 910200200080 Screw GB70.1-M10x45-8.8 4
□,1 9000007891 505617501000 Protective arm assembly 1

48
 Fig. 24 Main wiring harness (manual steering)

Fig. 24 Main wiring harness (manual steering)

No. Old Art No. New Art No. Description Qty. Note

9000008368 505633010002 Cable -U-16-6-8-1190 1

1 505633010017 Cable -V-16-6-8-1150 1
505633010018 Cable -W-16-6-8-1110 1

9000008369 505633010003 Cable -FP-10-8-8-1400 1

2
505633010019 Cable -E2-10-6-8-1400 1
3 9000008370 505633010004 Main power supply wiring harness (1232E-2121+ manual) 1
4 9000008371 505633010005 Cable -FU+-25-8-8-550 1

49
 Fig. 25 Sticker（EU）

Fig. 25 Sticker（EU）
No. Old Art No. New Art No. Description Qty. Note
A 9000003570 941200300002 Sign read and follow this instruction 1
B 9000003573 941200100003 ‘No passengers’ decal 1
C 9000008345 941200200010 Sign capacity sticker (2000 kg) 1
D 9000005967 941200300001 Hook sticker 2
E 9000008651 505647020001 CE sticker 1
F 9000008555 941200300003 Filling sticker 1

50
 Fig. 26Sticker（US）

Fig. 26 Sticker（US）
No. Old Art No. New Art No. Description Qty. Note
A 9000003570 941200300002 Sticker to read and follow these instructions 1
C 9000009405 941200200038 Capacity sticker(4400 LBS) 1
D 9000005967 941200300001 Crane hook label 2
F 9000008555 941200300003 Filling sticker 1
G 941200100009 Warning sticker 1
9000003575
H 941200100012 Warning sticker 1
9000003576
I 941200100013 Warning sticker 1
9000003577
J 941200100011 Warning sticker 1
9000003580
K 9000003579 941200100010 Warning sticker 1
L 9000008928 505647020002 CE sticker 1

51
 Easy worn parts list

Old Art Fig.

No
New Art No. Description Qty. /Positi Note
.
No. on

00000130 940500100 Fig. 1、

1 Bushing Φ25xΦ28x20-SF-1 2
027 2/8
24
00000130 940500100 Fig. 1、
2 Bushing Φ20xΦ23x20-SF-1 2
019 2/9
01
00000270 940500100 Fig. 1、
3 Bushing Φ25xΦ29x25-SF-1 2
032 2/10
06
00000270 940500100 Fig. 1、 Chassis
4 Bushing Φ20xΦ22x12-SF-1 4
012 2/16
05
90000104 505698510
Push rod components 2
006 Fig.
5 19
1A/20
505698510
Push rod components 2
011
90000115 505698510
Push rod components 2
008
85 Fig.
6
1B/20
90000115 505698510
Push rod components 2
86 009
90000104 505698510 Fig.
7 Push rod components 2
007 2/20
20
00000270 940500100 Fig. 3、
8 Bushing Φ20xΦ22x12-SF-1 4
012 4/7
05
Fig.
00000270 910700200 8/4 3/10
9 Bearing GB276-6204-2RS
019 (double/single) Fig.
01
4/9
90000087 940300300 Fig.
10 Roller Φ84x84 (Steel core PU) 4 (double)
010 3/11
91
Load roller
Fig.
90000077 940300300 3/15
11 Roller Φ82x110 (Steel core PU) 2 (single)
006 Fig.
66
4/10
90000023 940500200 Bushing (with shoulder) Fig.
12 4 (double)
003 Φ18xΦ20x12-SF-1 3/16
33
90000089 505617001 Load roller assembly Φ84x84 (PU Fig.
13 2
000 double) 3/17
13

52
 Fig.
90000089 505617001 3/18
14 Load roller assembly Φ82x110 (PU) 2
001 Fig.
14
4/13
90000104 502398510 Fig.
15 Entry roller kits 2
003 3/19
00
90000104 505698510 Fig.
16 Wheel set components 4
003 3/20
21
90000104 505698510 Fig.
17 Wheel set components 2
004 3/21
22
00000270 910700500 Fig.
18 Bearing GB296-3205A-2RS 2
002 9/6
02
10004000 505616510 Fig.
19 Side roller assembly Φ100x40(PU) 2
000 9/9
05
10004190 505616520 Fig.
20 PU spring 2
000 9/13
01
10004130 940500100 Fig.
21 Bushing Φ12xΦ15x15-SF-1 4
002 9/14
02 Steering
wheel
00000270 910700200 Fig.
22 Bearing GB276-6204-2RS 4
019 9/20
01
10004030 940300300 Fig.
23 Roller Φ100x40(steel core PU) 2
018 9/21
08
90000089 503598510 Fig.
24 Wheel set components 2
003 9/26
03
90000104 505616510 Fig.
25 Side roller assembly Φ100x40(PU) 2
000 9/27
23
00000130 940500100 Fig.
26 Bushing Φ20xΦ23x20-SF-1 2 Hydraulic
019 10/16
01
00000220 910800400 Fig.
27 Dust ring FC50x58x5 1
001 12/2
31
00000221 910800300 Fig.
28 Seal ring Y50x60x8 1 Cylinder
004 12/3
12
90000036 505698510 Fig.
29 Cylinder sealing kits 1
005 12/5
39
10001130 940500200 Bushing (with Fig.
30 2 Tiller
002 shoulder)Φ17xΦ19x11-SF-1 13/8
01

53
 10101210 940400100 Fig.
31 Air pring 450N(D209) 1
003 13/13
01
10004130 940500100 Fig.
32 Bushing Φ20xΦ23x15-SF-1 4 Electrical
017 16/9
01
10004340 920100200 Fig.
33 Fuse 10A 1
002 24/4
40
10104340 920100100 Fig.
34 Fuse 80A(Plastic) 1
05 004 24/14

22104340 920100100 Fig.

35 Fuse 150A(Plastic) 1
007 24/15 Electrical
04
control
10104340 920100100 Fig.
36 Fuse 80A(Plastic) 1
05 004 25/13
22104340 920100100 Fig.
37 Fuse 150A(Plastic) 1
04 007 25/14

10004340 920100200 Fig.

38 Fuse 10A 1
002 25/17
40
90000077 940500200 Bushing (with Fig.
39 4
008 shoulder)Φ20xΦ23x16.5-SF-1 26/3
99
Platform
20004210 940400100 Fig.
40 Air pring 700N(D263) 1
008 26/6
01
90000077 940400100 Fig. Protective
41 Air pring 550N(D155) 1
006 27/5 arm
80

54