Doc No.

: F/PD/17

VI VIKAS INDUSTRIES REV. NO. 01

REV. Date : 08.03.2022

APQP MATRIX
Scope : This is applicable for development of new product,Engg change and any Process change of existing items.
Purpose:-
Method : Description,Rank of Development and responsibility is defined as below.
Category Responsibility
S.No Format No.
Market Produc Tool Purcha
A B C D ing NPD QA tion Room Store se HR

PHASE-I PLAN & DEFINE PROGRAM

1 Receipt of Enquiry along with specification/Drawing/Reference Sample. √ × × × O F/MKT/05

2 Drawing Review √ × × × O F/PD/22

3 Clarification from customer for incomplete information √ × × × O F/MR/37

4 Preparation Of CFT √ × √ × O F/PD/32

5 Feasibility Study √ × × × O O O O O O O F/PD/05

6 Bills of Material √ × × × O F/PD/29

7 Cost Estimation & Quotation to customer √ × × × O COSTING SHEET

8 Receipt of purchase order / LOI from customer √ × × × O BY MAIL

9 Lesson Learnt Sheet √ × × × O F/PD/21

10 APQP Timing Plan & APQP Matrix to be made √ × × × O O O O O O O F/PD/06

PHASE-II PRODUCT DESIGN & DEVELOPMENT

11 Tool Design/Drawing if applicable √ × × × O ~

12 Tool Development Plan √ × × × O F/PD/13

13 Specific Product & Process Characteristics √ × × × O F/PD/26

PHASE-III PROCESS DESIGN & DEVELOPMENT

14 PFD, PFMEA & Pre Launch Control plan √ × × × O O O O O O F/PD/01, F/PD/07, F/PD/02

15 Training of operator/Supervisor for New component √ × × × O F/HR/09

16 Tooled up Sample Trial Run T0,T1,T2 ETC. √ × × × O O O F/QA/10, F/QA/18

17 Sample Inspection Report & Submission to customer √ × × × O F/QA/40

18 MSA Plan √ × × × O F/QA/07A

19 SPC Plan √ × × × O F/QA/17A

20 Packing Standard √ × × × O F/PD/15

21 POQP ( Part Operation Quality Plan) √ × × × O F/QA/06

PHASE-IV PRODUCT & PROCESS VALIDATION

22 Production Trail Run/SOP at in-house √ × × × O ~

23 IPC Start √ × × × O Ref- IPC Procedure

24 Process/Product Audit √ × × × O F/MR/17 , F/MR/18

25 MSA & SPC Report √ × × × O F/QA/07 , F/QA/17

26 PPAP Submission/PILOT Lot/PSW/Customer Approval √ × × × O ….

PHASE-V FEEDBACK, ASSESSMENT & CORRECTIVE ACTION

27 Customer feedback & corrective action √ × × × O F/MKT/03 , F/QA/09

28 SOP at Customer end √ × × × O ~

29 APQP & IPC Sign off √ × × × O F/PD/08 , F/PD/20

CATEGORY DETAILS
A New part/similar to other part is manufactured.

B Engineering change ECN/process change PCN. √

C Any new tool for existing part after tool life is over.

D Plant Location change / New Plant

Note:- All Controlled documents should be provided by MR

FOR RESPONISIBILITY
Legend Definiation Legend Definiation
Responsibility primary o Responsibility Secondary
FOR CATEGORY
Legend Definiation Legend
√ Work To Be Done × Work not Required
Prepared By Approved By