T-LAP JOINT EXPERIMENT NO: 1 Aim: - fo make a T- lap jomt Tools required: ~ 1 Carpenter's vice 2 Steel Rule 3. Try square Jack plane Senber 6 Cross cut saw Marking gauge & Farmer chisel 9 Mallet 10 Wood rasp file and smooth file Material required: - Wooden pieces of size 50 x 35 x 250 mm-2 Nos Sequence of operations: - 1 Measuring and Marking 2 Planning 3. Check for squareness 4. Removal of extra material 5 Scanned bYa 1 ALL DIMENTIONS ARE IN MM fl od T-LAP JOINT Scanned by CamScannerSafety precautions: - Result: - T- fap joint is made as per the required dimensions The given reaper is checked for dimersons They are planed with yack plane and checked for stranzhiness The two surfaces are checked for squareness with a try square Marking gauge 1s set and lines are marked at 30 and 45 mm to mal thickness and width of the model respectively h firmer and then planned yy 1 3 4 The excess material 1s first chiseled wit! size 6 The mating dimensions of the parts X and Y are then marked sing and marking gauge 7 Using the crosscut saw, the portions to be removed are cut in both te followed by chiseling 8. The ends of both the parts are chiseled to the exact lengths 9. The fine finishing 1s given to the parts, 1f required so that, proper fiq obtained 10 The parts are fitted to obtain a slightly tight yount Loose cloths are to be avoided. Tools to be placed at their proper placed Hands should not be placed in front of sharp edged tools Use only sharp tools i Care should be taken, when thumb ts used as a guide in cross cumting, nipping i 6 Handle while chiseling, sawing and planning with care 4 We we ‘ian Scanned byPE RIMENEN Ain Tools required: - Fo make a Dovetail lap jomnt from the given reaper of size $0435 4250 mm 1 Carpenter's vice 2) Steel Rule 1 Try square 6 Cross cut saw 7 Marking Firmer ehise 9 Martise chisel 10 Mallet 11 Wood gau p file and smooth file Material required: - Wooden peces of size 50 x 35 § 250 mm-2 Nos Sequence of operations 1 Measuring and Marking 2 Planning 3 Cheek for square ness Removal of extra material $ Sawing » Chiseling Finishing ned by CamScannerThe given reaper 1s checked for dimensions They are planed with yack plane and checked for str The to surfaces are checked for square ness wath a try 54 arked at 30 and 48 mim to mark the whines 4 Marking gauge 1s set and lines ar thickness and width of the model respectively ned to $_ The excess material 1s first chiseled with firmer chisel and then pls correct size © The mating dimensions of the parts X and Y are then marked using steel rule marking gauge Using the erosscut saw, the portions to be removed are cut in both the pieces: followed by chiseling 8 The ends of both the parts are chiseled to the exact lengths 9 The fine fimshing 1s given to the parts, 1f required so that, proper fitting #s obtained 10 The parts are fitted to obtain a slightly tht yomt Safety precautions: « 1 Loose cloths are 10 be avended 2 Tools to be placed at thei proper placed 3 id not be placed sn fant of sharp edged tools Hands shos 4 Use only sharp tools Care should be taken. when thumb is used as a guide in cross cuts nipping 6 Handle while hiseling, sawing and planning with care Result: - Dovetail lap joint 1s made as per the required dimensions ed by CamScannerExercise No. 2 (Practice) T HALF LAP JOINT OBJECTIVE To make a “T HALF LAP JOINT” as per given sketch. TOOLS USED Stee! Rule, Pencil, Try square, Marking Gauge, Rip saw and Tenon saw, Jack Plane and Smooth Plane, Firmer Chisel, Mallet and Ball peen Hammer. MATERIAL USED —_ Wooden piece of "RED MARINDI” [150mmx50mm30mm] DRAWING HALF LAP (T) JOINT 150 | | lina) f. + 2S PROCEDURE 1. Taken a wooden piece slightly more than given dimension. 2. Fix the job piece in carpentry vice and do planning on width side the help of jack plane and smoothing with the smooth plane and check flatness and straightness of the work piece with the help of try square. 3. Same pervious process repeat on adjacent side upto make right angle (Le. 900). 4, Make one size (ie. 30 mm or 40 mm) on the work piece and remove extra material accordingly with the help of marking gauge, jack plane and smoothing plane. Mark other size (i. 30 mm or 40 mm) on the job piece and remove extra material Mark two pieces each 150 mm in length with the help of pencil, try square and rip saw. Mark on the both job piece as per given dimensions with the help of pencil, ‘try square and marking gauge. Remove extra material and produce recess on one work piece at one end and sb work as per given sketch with the help of rip saw and working at the machines. use. They should notcross HALF LAP JOINT + as per given sketch, OBJECTIVE Fe make °CROSSHALE DAPJOINT & PS ee — square, Marking Gauge, Rip save and Tenon say, TOOLS USED see Rate enc To er Chl Bade ad\Ball pen Fiat Plane andl Smooth Plane, |ARINDI” [150mms0mmx30mm] MATERIALUSED Wooden piece of “RED M DRAWING CROSS LAP JOINTS PROCEDURE 1. Taken wooden piece slightly more than given dimension, 2 Fix the job piece in carpentry vice and do planning on width side the help of jack plane and smoothing with the smooth plane and check flatness and Straightness of the work piece with the help of try square 43, Same pervious process repeat on adjacent side upto make right angle (Le 900). 4. Make one size (ie. 30 mm or 40 mm) on the work piece and remove extra ‘material accordingly with the help of marking gauge, jack plane and smoothing plane. 5. Mark other size (.e. 30 mm or 40 mm) on the job piece and remove extra material. ‘Mark two pieces each 150 mm in length with the help of pencil, try square and rip saw. Mark on the both job piece as per given dimensions with the help of pencil try square and marking gauge. Remove extra material and produce recess on the middle of the both work firmer chisel and mallet faster than its capacity. ly with clamping devices while working at the machines. 101s at proper position when not in use. They should not floor. from obstructions.DATE: Aim:~To make MS Plate into required model by T-fHNME- To make a T-fitling from the given wo MS pieces. Tools required: - . Bench vice Steel rule |. Try square Ball peen hammer . Seriber . Hack saw with blade Dot punch and Centre punch . Surface plate Venire height gauge 10. Rough and smooth fat files 11. Flat chisel and triangular file Material required: - Mild steel (M.S) plate of size 48 x 34-2 Nos. ween eneene Sequence of Operations: - 1. Filing 2. Checking flatness and square ness |. Marking and measuring . Punching Noh Scanned by CamScannet ‘aeT-FITTING ALLDIMENTIONS ARE IN MM Fig: SQUARE (T) - FITTING Scanned by CamScannerv ws 6. u 8 9. 1 2. 33 4 5. 6. ; i th | The burrs in the pieces are removed and the dimensions are checked with a steel rule. . The pieces are clamped one after the other and the oute! by using rough and smooth files ' 8 ae straightness and square ness ie. right angle between adjacent sides are checked with help ofa Pe |. Chalk is then applied on the surfaces of the two pieces. . The given cieesiond vieahe Tefitting are marked with help of vernier height gauge carefully. Using the dot punch, dots are punche "Using the hack saw. the unwanted portions are rernoved Using the flat chisel. the unwanted material in the prece ¥ is removed. The cut edges are filed by the half round file. 0. The earners of the stepped surfaces are filed by using 2 square OF triangular file to get the sharp corners 1.The pieces (X and Y) are fl correctness of the fit. mating edges are filed djalong the above senibed lines ied together and the mating is checked for the recautiol Cre is taken to sce that the marking dots are not crossed, which is indicated by the half of the punch dots left on the pieces: Apply pressure in forward direction during hack sawing Don't rub steel rule on the job Fix blade in hack saw frame with correct tension. uring hack sawing the coolant like water or lubricating oil is to be used. Use precision instruments carefully. ‘Files are to be cleaned properly after using ike vernier calipers and vernier height eauge made the required dimensions. Scanned by CamSeai™sim: To make M.S Plate into required model by V- fting To make 3 V- fitting from the given two MS pieces. ools required: - 1, Bench vice Steel rule Try square . Ball peen hammer |. Seriber Hack saw with blade . Dot punch and Centre punch Surface plate 9. Vernier height gauge 10. Rough and smooth flat files 11. Flat chisel and triangular file Material required: - Mild steel (M.S) plate of size 48 x 34-2 Nos eu aweun Sequence of Operations: . Filing . Checking flatness and square ness |. Marking and measuring . Punching . Sawing . Chipping Finishing : i 4 al 6. Scanned by CamScanner20 ALL DIMENTIONS ARE IN MM Scanned by CamSeannetza i ure? ~ ‘ ae qhe burrs 10 the pieces are removed and the dimensions are checked with a © steel rule: 3, The pieces are clamped one after the other and the outer mating edges are fi 7 py using rough and smooth files {he Hatness, straightness and square ness i ¢. right angle between adjacent sides are checked with help of Try.square Chalk ts then applied on the surfaces of the wo pieces, he given dimensions of the V-fitting are marked with help of vernier height gauge carefully Using the dot punch, dots are punched along the above scribed lines. Using the hack saw, the unwanted Portions are removed Using the fat chisel, the unwanted material in the piece Y Is remov ed. The cut edges are filed by the half round file, 10. The corners of the stepped surfaces are filed by using a square or triangular file to get the sharp corners 11. The pieces (X and Y) are fitted together and the mating is checked for the correctness of the fit. led 6. tb 8. y Gulety precautions: - is taken to sce thal the marking dots are not crossed, which is indicated by the half of the punch dots left on the pieces. Apply pressure in forward direction during hack sawing |. Don’t rub steel mule on the joh |. Fix blade in hack saw frame with correct tension, . During hack sawing the coolant like water or lubricating oil is to be used Use precision instruments like vernier calipers and vernicr height gauge carefully. 7. Files are to be cleaned properly after using. Scanned by CamScanner