Power Conversion System

User Manual
 CONTENTS

1 About This Manual ............................................................................................................ 3

1.1Preface ............................................................................................................................ 3
1.2Applicable products ........................................................................................................ 3
1.3 Content abstract ............................................................................................................ 3
1.4 Symbols .......................................................................................................................... 4
2 Safety Instructions ............................................................................................................. 5
2.1 Personnel Requirements ................................................................................................ 5
2.2 Safety Warning Operation ............................................................................................. 5
2.3 Device Identification Protection .................................................................................... 5
2.4 Electricity Safety Matters ............................................................................................... 6
2.5 Environmental Space Requirements .............................................................................. 6
2.6 On-line test specification ............................................................................................... 7
2.7 Touch Screen Parameter Setting ................................................................................... 7
2.8 Maintenance Or Overhaul Specifications ...................................................................... 7
2.9 Product Scrapping .......................................................................................................... 8
2.10 Other Considerations ................................................................................................... 8
3 Product introduction ......................................................................................................... 9
3.1 Product Appearance....................................................................................................... 9
3.2Main Power Topology ...................................................................................................10
3.3Communication Solutions .............................................................................................11
4 Inverter Mode and Function ........................................................................................... 12
4.1 Model Introduction ......................................................................................................12
4.2 Energy Storage Inverter Function ................................................................................12
4.3 Introduction of Inverter Status ....................................................................................14
5 Mechanical Installation Guidance ................................................................................... 15
5.1 Precautions Before Installation ....................................................................................15
5.2 Installation Process ......................................................................................................15
5.3 Installation Preparation ...............................................................................................16
5.4 Machine Transportation ..............................................................................................16
5.5 Location and Fixation ...................................................................................................19
5.6 Design And Installation Of Air Ducts ............................................................................20
6 Electrical Installation Guidance ....................................................................................... 23

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 6.1 Cable Requirements .....................................................................................................23
6.2 Connection Terminal ....................................................................................................24
6.3 Wiring Specification .....................................................................................................24
6.4 Fixation and Protection of Connecting Cables .............................................................25
6.5 Remove Switch Baffle And Lower Panel ......................................................................25
6.6 Internal Terminal ..........................................................................................................26
6.7 DC Side Wiring ..............................................................................................................27
6.8 AC Side Wiring ..............................................................................................................28
6.9 System Grounding ........................................................................................................28
6.10 Installation Is Complete .............................................................................................28
7 Test Run ........................................................................................................................... 29
7.1 Pre-Boot Check .............................................................................................................29
7.2 Start-Up Operation Flow ..............................................................................................30
7.3 Shutdown Operation Flow ...........................................................................................31
8 Touch Screen Operational Guidelines ............................................................................. 33
8.1 Introduction of Touch Screen ......................................................................................33
8.2 Alarm Buzzer ................................................................................................................34
8.3 Communication Settings ..............................................................................................34
8.4 Software Introduction ..................................................................................................34
9 Maintenance and troubleshooting .................................................................................. 41
9.1 Explain ..........................................................................................................................41
9.2 Matters Needing Attention ..........................................................................................41
9.3 Fault Handling ..............................................................................................................43
Appendix 1：Technical Parameter ......................................................................................... 48
Appendix II: Quality Assurance ................................................................................................ 51

2
 1 About This Manual
1.1Preface
Dear Customer，
Thank you for using the energy storage inverter . We sincerely hope that our product can
meet your needs. We also invite you to put forward more valuable suggestions on the
product performance and function.

1.2Applicable products
This manual is applicable to the product types as follows:
Model power isolation Off-grid model With on-grid and off-Grid
automatically switch internal
transformer
MEGA0030T 30KW √ √
MEGA0050T 50KW √ √
MEGA0100T 100KW √ √
MEGA0150T 150KW √ √
MEGA0250T 250KW √ √
MEGA0500T 500KW √ √
MEGA0100 100KW √
MEGA0500 500KW √
MEGA0630 630KW √
MEGA0030TS 30KW √ √
MEGA0050TS 50KW √ √
MEGA0100TS 100KW √ √
MEGA0150TS 150KW √ √
MEGA0250TS 250KW √ √
MEGA0500TS 500KW √ √
※Unless specified otherwise, any "inverter" and "energy storage inverter" mentioned
in this manual refers to this series of products.

1.3 Content abstract

◆ For users, the manual details the product information, installation instructions, operation,
maintenance and troubleshooting. Before installing and debugging or running any
equipment, the user must read and understand all the instructions contained in this manual
and be familiar with the relevant safety symbols.
◆ Readers need to have a certain degree of electrical theory, electrical wiring and
professional mechanical knowledge. Before installing this product, please read this manual
carefully and ensure that the relevant personnel can easily access and use it.

3
1.4 Symbols
In order to ensure the safety of the user's personal and property when using the product, and
to better use the product, the manual provides relevant information and highlights it with
appropriate symbols.
The following list of symbolic hints may be used in this manual, please read them carefully.

DANGER
"Danger" indicates that there is a high potential hazard which, if not avoided, will result
in death or serious injury.

DANGER
WARNING
"Warning" indicates that there is a moderate potential hazard which, if not avoided, may
result in death or serious injury.

CAUTION
"Caution" indicates that there is a low potential hazard which, if not avoided, may result
in moderate or minor injury.

NOTE
"Note" indicates that there is a potential risk which, if not avoided, may result in
abnormal operation of the equipment or property damage.

"Instruction" is the additional information in the manual to emphasize or supplement the

content. It may also provide tips or tricks for optimized use of the product, which can
help you solve one problem or save your time.

Please pay attention to the warning labels on the product, which include:
Label Meaning

This label indicates there is high voltage within the product, and touch may cause an
electric shock.
This symbol indicates that the temperature here is higher than the acceptable range
of the human body, and do not contact in order to avoid personal injury.
This symbol indicates here is the protective grounding (PE) terminal, and solid
grounding is needed to ensure operators’ safety.

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 2 Safety Instructions
2.1 Personnel Requirements
◆ Only professional electricians or qualified personnel can operate the product.

◆ Operators should be fully familiar with the structure and working principle of the whole
energy storage system.

◆ Operators should be fully familiar with this manual "MEGA Series Energy Storage
Inverter User Manual"

◆ Operators should be fully familiar with the relevant standards in the country/area where
the project is located.

⚫ It is strictly forbidden to maintain or overhaul the equipment when it is live!

⚫ At least two persons must be ensured to be present during maintenance or overhaul of
the equipment. The equipment has been disconnected safely and waited for 15 minutes
until the inverter discharge is completed before the maintenance or maintenance
WARNING operation can be carried out.

2.2 Safety Warning Operation

When installing, routine maintenance and overhaul of energy storage inverter, it is necessary
to avoid incorrect operation or accidents when personnel are close to each other. Please
observe the following:
◆ In order to prevent mis-closing of the switch, a clear mark should be set up at the front and
rear switches of the energy storage inverter.
◆ Set up warning signs or safety cordons near the operation area.
◆ After the completion of maintenance or overhaul, be sure to pull out the key of the cabinet
door and keep it stored safely.

2.3 Device Identification Protection

◆ The warning signs on the device and cabinet of the energy storage inverter contain
important information for safe operation of the energy storage inverter. Removal or
damage is strictly prohibited!
◆ A nameplate is installed inside the front door of the energy storage inverter. The nameplate
contains important parameter information related to the product. Removal or damage is
strictly prohibited!

⚫ Make sure the device logo is clear and readable at all times.
⚫ Once the device logo is damaged or blurred, it must be replaced immediately.

CAUTION

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2.4 Electricity Safety Matters
2.4.1 Electrical safety
There is a lethal high voltage inside the product!！

⚫ Do not touch terminals or conductors connected to power network circuits.

⚫ Attention should be paid to all instructions or safety instructions for connection to the
power grid and to the warning signs on the products.
⚫ Observe the safety precautions listed in this manual and other relevant documents of the
DANGER equipment.

Damaged equipment or system failure may cause electric shock or fire!！

⚫ Preliminary visual inspection before operation to check whether the equipment is
damaged or there are other dangers.
⚫ Check the safety of other external equipment or circuit connections.
DANGER ⚫ Confirm that the equipment is in a safe state before it can be operated.

2.4.2 Electrostatic Protection

Electrostatic sensors on PCB or elsewhere can be damaged by improper operation or contact of

operators.
⚫ Operators are advised to avoid unnecessary circuit board contact.
⚫ Operators should abide by the electrostatic protection rules, such as wearing anti-static
CAUTION hand rings.

2.4.3 Notes for Energy Storage Batteries

⚫ There is a fatal high voltage between the positive and negative electrodes of the energy
storage battery pack connected with the energy storage inverter.
⚫ When maintaining the equipment, ensure that the connection between the energy
storage inverter and the energy storage battery pack is completely disconnected.
DANGER

2.5 Environmental Space Requirements

2.5.1 Escape Channel Requirements
In order to ensure that staff members can evacuate the scene promptly in case of accidents,
please observe the following items:
◆ Do not place flammable and explosive materials around the inverter.
◆ It is strictly forbidden to pile up debris in the escape route or occupy the escape route in
any form.
2.5.2 Moisture Protection
Do not use the inverter in excess of the specified humid environments listed!
Damage to the energy storage inverter is very likely in humid environment!！
In order to ensure the normal use of various functions of energy storage inverter, please
observe the following items:：
⚫ Do not open the cabinet door when the air humidity is over 90%.
⚫ Avoid opening the cabinet door in rainy or wet weather to maintain or repair the energy
CAUTION storage inverter.

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2.6 On-line test specification
2.6.1 On-line Test

There is a high voltage in the equipment. Accidental contact may lead to fatal shock hazard.
Therefore, in live measurement, it should:：
⚫ Ensure adequate levels of protection (such as wearing insulating gloves, insulating
shoes, etc.).
DANGER ⚫ At least two persons must be ensured to be on site to ensure personal safety.

2.6.2 Use of Measuring Equipment

In order to ensure that the electrical parameters meet the requirements, it is necessary to use
relevant electrical measuring equipment when conducting electrical connection and trial
operation of energy storage inverter.

⚫ Selection of measuring range, usable conditions and other high-quality measuring

equipment that meet the requirements of the site.
⚫ Ensure that the connection and use of measuring equipment are correct and
WARNING standardized so as to avoid the danger of arcing.

2.7 Touch Screen Parameter Setting

The parameters of touch screen are closely related to the operation of energy storage inverter.
These parameters can only be modified after reliable analysis and evaluation of the operation
status of the system and energy storage inverter.

⚫ Using inappropriate parameter settings may affect the normal function and capabilities
of energy the storage inverter.
⚫ Only authorized professionals can set the parameters of energy storage inverters.
WARNING

2.8 Maintenance Or Overhaul Specifications

The following points should be noted when performing maintenance or maintenance
operations on equipment:：
◆ Securely mark and ensure that the energy storage inverter will not be accidentally re-
energized.
◆ Use a multimeter to ensure that the internal discharge of the energy storage inverter is
completed.
◆ Ensure that the equipment is well grounded.
◆ Any live parts must be covered with insulating materials.
◆ After the energy storage inverter is switched off and the AC/DC power supply is
disconnected, the front door can be opened after at least 15 minutes to maintain or repair
the energy storage inverter.
◆ During the whole process of maintenance and overhaul, it is necessary to ensure adequate
escape route or space.

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2.9 Product Scrapping
◆ When the energy storage inverter needs to be discarded, it can not be treated as
conventional waste, we will accept this product as per W and there may be a handling fee.
◆ Alternatively contact the local authorized professional recycling agency.

2.10 Other Considerations

The following protective or emergency measures shall be taken according to the actual
operation summary:
◆ When maintaining and repairing the equipment, relevant personnel should take appropriate
protective measures according to their needs, such as wearing noise-proof earplugs,
insulating shoes and scald-proof gloves.
◆ If installation site of energy storage inverter is remote, emergency rescue facilities should
be considered in the event of an accident.
◆ Use all necessary supplementary measures to ensure the safety of personnel and
equipment.

All operations of energy storage inverters must meet the relevant national/regional standards.

CAUTION

All descriptions in this manual are for energy storage inverters with standard configurations. If you have
special needs, please give instructions to us. when ordering. Specifically, please refer to the actual
products you receive.

This manual cannot cover all possible situations during operation, maintenance and overhaul. In case of
any situation that cannot be explained in the manual, please contact Shenzhen McGuinness Technology
Co., Ltd.

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 3 Product introduction
3.1 Product Appearance
The appearance and external components of the energy storage inverter are described as follows:

MEGA0030T MEGA0100T MEGA0250T MEGA500T

MEGA0030TS MEGA0100TS MEGA0250TS MEGA0500TS
MEGA0050T MEGA0100 MEGA0500
MEGA0050TS MEGA0150T MEGA0630
MEGA0150TS

Figure3-2 Display screen appearance Figure3-3 Emergency shutdown button EPO

High Voltage Electricity Danger！

⚫ When pressing the emergency shutdown button, the AC/DC connection terminal of the
energy storage inverter is still live!
⚫ There is still a fatal high voltage inside the energy storage inverter!
WARNING

The emergency shutdown button can be used to turn off the energy storage inverter only in a
fault scenario!
If the emergency shutdown button is not properly used, it can cause damage to the energy
storage inverter.
If the emergency shutdown button is pressed in the case of load, the related parts of the
WARNING energy storage inverter will encounter greater stresses and may fail.

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3.2Main Power Topology
The inverter achieves the rectification and inversion through a three-phase full-bridge
inverter, and the rectified output is injected into the energy storage battery. The inverter
output is turned into sine wave voltage via the LC filter, then goes through the isolated boost
of three-phase transformer and then is incorporated into the grid power generation or
becomes off-grid power supply to the load.
Main circuit schematic inside the energy storage inverter is as shown in the figure below.

Figure3.4 MEGA Series Net-connected Main Power Topology

Grid

Figure3.5 MEGA Series Main Power Topology for Grid Connection and Off-grid

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3.3Communication Solutions
3.3.1Communication Scheme of Upper Computer
The energy storage inverter communicates with the host computer through RS485/RS232
inverter. Several energy storage inverters are connected through 485 bus, and finally
connected to the upper terminal.
PC

RS485/RS232 PCS

Figure3-6 PC is monitored by RS485/RS232 inverter

3.3.2 EMS Communication scheme

Through CAN/RS485 communication line, the energy storage inverter can communicate
with EMS, and monitor the energy storage system independently designed. The software can
monitor the energy storage inverter in real time. .

EMS RS485/CAN PCS

Figure3-7 EMS is monitored by RS485/CAN

3.3.3 BMS Communication scheme

Through CAN/RS485 communication line, energy storage inverter can communicate with
BMS to realize data transmission.

BMS CAN/RS485 PCS

Figure3-8 BMS transmits data through CAN

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 4 Inverter Mode and Function

4.1 Model Introduction

4.1.1 Grid-Connected Mode and Off-Grid Mode
Grid-connected
All models of MEGA series energy storage inverter can realize grid-connected function. In
the grid-connected mode, the energy storage inverter can realize charging and discharging
functions:
1. Charging mode: constant voltage mode, constant current mode, constant power mode.
2. Discharge mode: constant AC power discharge mode.
3. Standby mode: The inverter does not work and accepts the start-up instructions at any
time.
Off-Grid Mode

MEGA30TS、MEGA50TS、MEGA100TS、MEGA250TS、MEGA500TS not only has

the function of off grid also has from the network function. From the network mode of
operation can be set by the touch screen or PC inverter. When set to this mode inverter, AC
power supply with constant voltage and frequency inverter to the load.
From the network mode including automatic mode and manual mode:
1. automatic mode inverter in independent inverter operation state, fault recovery after
inverter fault shutdown, when the failure is eliminated without manual operation, the inverter
can automatically start and restore the original state.
2. manual mode: refers to the inverter in the independent inverter operation state, after the
failure of the inverter fault shutdown, when after the restoration of the need of human reset
the starting instruction inverter to start independent inverter.

4.2 Energy Storage Inverter Function

4.2.1 Basic Function
◼ Grid-connected operation
The inverter directly connected to the grid, can output energy to the grid by the battery,
can also absorb the energy from the grid to charge the battery.
◼ Off-line Inversion
In the absence of power grid, the energy storage inverter can operate independently to
provide load power supply.
◼ Grid-connected and Off-line switch
This article only for can and from the network switching model in terms of the. The energy
storage inverter in grid connected mode, can directly switch the state of charge and
discharge, no need to enter the standby state. The energy storage inverter must be in no case
for the grid, the inverter can run independently.
◼ Redundant Parallel Connection
In large-scale applications, the inverter can improve the redundancy, capacity and reliability
of the system through redundant parallel connection.

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 ◼ Charge and Discharge Control of Energy Storage Batteries
All MEGA series energy storage inverters can charge and discharge in grid-connected mode.
Charge and discharge depth can be set by user.
For grid-connected charging mode, please refer to point 1 of 4.1.1 "grid-connected mode".
For grid-connected discharge mode, please refer to Point 2 of 4.1.1 "grid-connected mode".
※Independent inverters are connected in parallel as additional functions. If necessary, please contact
the technical staff of our company.
4.2.2 Low Voltage Ride Through (LVRT)
When the voltage of the grid connection point of the power station drops to 0, the power
station should stay operational and will not be disconnected from the grid for 0.15s.

Fig. 4-1 Low pressure traversing curve

※The series of inverters meet the above requirements.

4.2.3 Overheating And Cooling Operation

◆ The inverter operates at set power when IGBT junction temperature is less than 105 C.
◆ When the junction temperature of IGBT is higher than 105 C, the IGBT will be operated
at a set power percentage.
4.2.4 Cooling System Start-Up
◆ The air-cooled system will start automatically when the energy storage inverter reaches
the rated power or temperature threshold.
4.2.5 Cold Start System
◆ For off-line operating models, it is necessary to start directly through the battery to
supply power to the load, which can be operated manually.

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4.3 Introduction of Inverter Status
There are six states of energy storage inverter, as shown in Table 4-1 below.
Table 4-1 Status and Description

Status Description

operation Normal operation of energy storage inverter。

When the inverter receives standby instructions from the LCD screen
or the host computer, it turns to standby state in shutdown or
operation mode. When the AC and DC contactors of the inverter are
Standby
closed in standby state, the system is in hot standby state. When the
LCD screen or the host computer carries out relevant control, the
inverter can respond quickly.
When the energy storage system fails, the inverter will stop working,
automatically disconnect the contactor on the AC and DC side, and
the main circuit will be disconnected from the battery, power grid or
fault load. In the fault state, the system always monitors whether the fault
is eliminated or not. If the fault is not eliminated, the system
maintains the fault state. If the fault is eliminated, it will enter
standby state after the default of 30 seconds.

If the energy storage inverter is in the normal "running" state, the user
can stop the energy storage inverter by issuing the stop instruction
Shutdown
from the host computer, or Turn off the key through the LCD screen
switch page.

Emergency In case of failure or emergency, press the emergency shutdown

shutdown button (EPO) to stop the inverter.

Energy Storage Inverter All Circuit Breakers Disconnect and Switch

Shutdown
Reset

When the energy storage inverter fails or the power module fails, it is forbidden to start again
through the touch screen.
It should be checked by power off to confirm that there is no problem, and then power on
WARNING again, otherwise it may damage the inverter.

14
 5 Mechanical Installation Guidance

5.1 Precautions Before Installation

◆ Installation of this series of energy storage inverters requires simultaneous operation of
at least two qualified personnel, and all electrical installations must conform to local
electrical installation standards.
◆ When installing, do not touch other parts of the cabinet except the terminal.
◆ Safety signs must be set up at all upstream isolators to prevent closing during
construction.

5.2 Installation Process

The installation process of MEGA series energy storage inverters is as follows:

Start

Pre-installation preparation

Mechanical installation

Electrical installation

Installation Completion Check

Trial run test

End

Fig. 5-1 Installation flow chart

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5.3 Installation Preparation
5.3.1 Packaging Inspection
Before installation, it is necessary to check whether the equipment is damaged. If any
transportation damage is found, please contact the transportation company. and provide
photos of the damage.
5.3.2 Delivery Checklist
According to the packing list in the packing box, check whether all the parts delivered are
complete or not: transportation
Table 5-1 Delivery list

project Number
Inverter 1PCS
Key 2PCS
Certificate 1 PCS
Warranty card 1 PCS
Product User Manual 1 PCS
Exit Inspection Report 1 PCS

5.3.3 Installation Tools And Parts

The tools and parts needed to install the inverter are as follows:
Table 5-2 Tool List
Tool Remarks
Forklift or crane 1 vehicle
Wire stripper 1 pcs
Crimping pliers 1 pcs
Bolt driver 1 pcs
Sleeve 1 pcs
multimeter 1 pcs
Screws, nuts, gaskets Some

5.3.4 Installation Environment Requirements

Before installing the inverter, please confirm the following requirements:
Table 5-3 Environmental requirements
Project Requirement
Temperature -30℃~55℃
Humidity ＜95%（No condensation）
Altitude <3000m

5.4 Machine Transportation

5.4.1 Transport Instructions
◆ In order to keep the inverter in a better protective state, packaged transportation should be
adopted as far as possible.
◆ When using forklift or crane for transportation, attention should be paid to the weight of
inverter to ensure that transport equipment has sufficient carrying capacity, and reasonable
arrangement of support or lifting points.
◆ Inverter packaging is marked with detailed product parameters and transport requirements.
Please transport according to the indication of various labels on the packaging. The graphic
description of inverter packaging labels is shown in tables 5-4 and 5-5.

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 Table 5-4 Description of Packing Parameters

Name Explain

MODEL Inverter Model

SIZE Outer packing dimensions

NW Net weight of inverter

Gross Weight, Inverter

GW Containing Outer Packaging
Box

Table 5-5 Graphical description of packing marks

Sign Describe

Front-up, no transverse, tilt or inversion of inverter

Care should be taken to avoid damage to inverter caused

by excessive collision and friction in transportation
environment.

Pay attention to damp-proof, avoid the inverter being

rained or damped

5.4.2 Forklift Transportation

The following is a sketch of using forklift trucks to transport with or without packaging.
◆ When transporting without packing, be sure to unload the fender for transporting.
◆ In the course of transportation, the center of gravity of the box device should fall between the
two forks of the forklift truck.
◆ Forklift trucks are forbidden to carry long distances or take sloping roads.
◆ Take-off and landing should be handled lightly to avoid impact or vibration.
◆ When transporting, the larger size of the inverter may block the operator's sight. Please
arrange the assistant personnel.

17
Figure 5-2 Packaged Handling

Note: For handling without

packaging, the bottom frame
should be removed before
being transported by forklift.

Figure 5-3 Unpackaged Handling

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5.5 Location and Fixation
5.5.1 Space Requirement
◆ Installed indoors with good ventilation. Not in high humidity and high ambient
temperature, no corrosive gasse.
◆ Avoid direct sunlight or rain.
◆ Ensure that the grounding resistance of the grounding wire in the distribution room is
less than 4 in dry environment.
◆ Inverter can only be installed on concrete base or other non-flammable mounting
surface, and sufficient load bearing should be guaranteed.
◆ Avoid placing together with inflammable and explosive materials, meeting fire
protection requirements.
The volumetric space reserved size is shown in the following figure:

Fig. 5-4 Installation space requirements

5.5.2 Dimensions of Various Models

The mechanical dimensions of each type of MEGA series inverter are shown in Table 5-6
below. For more parameters, please refer to Appendix 1. Users can design and install
according to this data.
Table 5-6 Dimensions of MEGA Series

Model Size（W×D×H）

MEGA0030T/MEGA0030TS 800×800×2050(mm)

MEGA0050T/MEGA0050TS 800×800×2050(mm)

MEGA0100T/MEGA0100TS 800×800×2050(mm)

MEGA0150T/MEGA0150TS 800×800×2050(mm)

MEGA0250T/MEGA0250TS 1200×800×2050(mm)

MEGA0500/MEGA0630 1200×800×2050(mm)

MEGA0500T/MEGA0500TS 1600×1050×2050(mm)

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5.5.3 Base Mounting
The bottom of this series inverters should be connected with the base reliably. The bottom of
the inverter has a fixed hole for fixing the inverter on the bottom support channel steel or on
the ground. As shown in the following figure:
Floor installation.
≥1000mm

Cover
plate
Remove the outlet position baffle.

Embedded 10# Channel Steel

Cabinet Base Fixed with Channel
Steel

Fig. 5-5 Base mounting and fixing

In the manufacture of channel anchors, it is necessary to design the positioning hole with the
base at the bottom of the inverter. The bottom section of each model is shown in the
following figures (mm). Cooling air can enter from the front and bottom, and cables from the
bottom. In front of the inverter, there are DC and AC inlet and outlet holes.

Figure 5-6 30kW/50kW/100kW/150kW Bottom Size Figure 5-7 250kW Bottom Size
AC inlet2
Ground wire inlet .

N line inlet
DC inlet.

AC inlet1

Cabinet
fixing hole

Figure 5-8 500kW/630kW Bottom Size Figure 5-8 500kW-TS Bottom Size

5.6 Design And Installation Of Air Ducts

5.6.1 Forced Air Cooling System
This series energy storage inverters use forced air cooling for heat dissipation, and need to
maintain adequate air intake.

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5.6.2 Ventilation Environment
In order to meet the ventilation requirements of this series inverters, the installation
environment should meet the following requirements:
◆ Inverter should avoid installing in the situation of poor ventilation condition and low air
flow. It can get more ventilation by increasing construction measures such as air supply
grille or fan.

◆ Sufficient air intake should be provided at the intake port.

◆ Air quality must be guaranteed. If the content of suspended solids such as sand and dust
in the air is too high, the air quality can meet the requirements through construction
measures (such as installing filters at the air supply grille of the building).

5.6.3 Air Duct Setting

In order to ensure pressure balance, an additional fan can be added at the outlet of the outlet
pipe to exhaust the air. The size of ventilation duct should be designed by professionals
according to the size of air output. When designing and installing, it is necessary to prevent
the phenomenon of backfilling air in the inverter cabinets.

External duct rain Internal Ventilation

shield Hose

Figure 5-9 Schematic diagram of inverter external duct

Specific requirements for adding air ducts to inverters are as follows:
◆ Requirements do not reduce cabinet ventilation by adding ducts

◆ The interface between air duct and inverter cabinet is well sealed.

◆ The outlet of the duct should be inclined downward (rainproof)

◆ Protection should be added to the outlet of the air duct (rodent and bird control, etc.)

21
The air required by the inverter is inhaled through the bottom vent and the dust net of the front
door. Hot air is discharged through the top vent of the inverter, and there is an outlet at the top.
The sketch maps of the top section outlets of each type of this inverter are shown in the
following figures (mm).

Figure 5-10 30kW/50kW/100kW/150kW Vent Size

Fig. 5-11 250kW Vent Size

Figure 5-12 500kW/630kW Vent Size

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 6 Electrical Installation Guidance

6.1 Cable Requirements

According to the capacity allocation requirement of single MEGA series inverter, it is
suggested that the current passing through 1mm^ 2 conductor should be no more than 3A,
and the same size and type of conductor should be selected for the connection on the same
side. The reference requirements for various types of interface cables are given by us . Users
can design relevant cables according to the table below. Cables shall be designed in
accordance with the instructions in this section and local wiring regulations, taking into
account environmental conditions.
Table 6-1 Specifications of power cables for the inverters
Type Ground Positive and negative DC
Type capacity Zero line
capacity wire input (per pole)
30KW ≥25𝑚𝑚2 ×3 ≥25𝑚𝑚2 ≥16𝑚𝑚2 input 50𝑚𝑚2

50KW ≥35𝑚𝑚2 ×3 ≥35𝑚𝑚2 ≥16𝑚𝑚2 input 70𝑚𝑚2

100KW ≥50𝑚𝑚2 ×3 ≥50𝑚𝑚2 ≥25𝑚𝑚2 input 95𝑚𝑚2

150KW ≥95𝑚𝑚2 ×3 ≥95𝑚𝑚2 ≥25𝑚𝑚2 2-way input 70𝑚𝑚2

250KW ≥120𝑚𝑚2 ×3 ≥120𝑚𝑚2 ≥50𝑚𝑚2 2-way input 120𝑚𝑚2

500KW ≥185𝑚𝑚2 ×3 ≥185𝑚𝑚2 ≥95𝑚𝑚2 4-way input 120𝑚𝑚2

630KW ≥240𝑚𝑚2 ×3 ≥240𝑚𝑚2 ≥120𝑚𝑚2 4-way input 120𝑚𝑚2

Before wiring operation, confirm that both the municipal power input and BAT input switches
are disconnected, and affix warning signs to prevent others from operating the switches.

WARNING

Power cables need trenches or metal trenches to avoid mechanical damage.

Or cause radio frequency interference to peripheral equipment.
WARNING

The cable dimensions provided in this table are for reference only. The actual selection should be based
on the working environment temperature, laying method, heat dissipation conditions and so on.

23
 The equipment does not have external cables. The above cable recommendation table is not
provided by inverters. Users are requested to provide their own cables according to relevant
needs.
CAUTION

All external cables are connected to the corresponding position after entering the equipment
through the bottom entry and exit holes.
The terminals and fixing screw used in power cable wiring of this series inverters have been
CAUTION installed at the corresponding wiring terminals when the equipment is delivered.

6.2 Connection Terminal

Installation indication of terminal and fixed screw used in power
cable wiring of inverter:

Table 6-2 Names of wiring terminals

Serial number Name
A Copper bar
B Connection terminal
C screw
D Spring washer
E Large pad
F Nut

Figure 6-1 Terminal

6.3 Wiring Specification

When laying cables, communication lines and power lines should be laid separately. DC
and AC circuits need to be laid separately, and the distance between different cables
should be more than 300 mm. When the control cable must pass through the power
cable, the angle between the two cables should be kept as high as 90 degrees.
The recommended minimum space distance between parallel shielded data lines and power
cables corresponds to the field.
Table 6-3 Distance between signal lines and power cables

Parallel Line Minimum Spatial

Length (m) Distance (m)
200 0.3
300 0.5
500 1.2

※The data line should be as close as possible to the supporting line of the surface ring, such as
supporting beams, steel troughs, metal guideways, etc.

24
6.4 Fixation and Protection of Connecting Cables
6.4.1 Cable Fixation
In order to prevent loosening of the copper nose, causing poor contact, or increasing contact
resistance leading to fever or even fire, it is necessary to ensure that the screw fastening the
terminal meets the torque requirements listed in Table 6-4:
Table 6-4 Screw dimensions and required torques

Screw size M4 M5 M6 M8 M10 M12 M14 M16

Torque (N.
2 3.2 7 16 34 46 58 68
m)

6.4.2 Cable Protection

The protection of cables includes communication cables and power cables. The protective
methods are as follows:
Protection of communication cable: Because communication cable is thin, it is easy to break
or fall off from the terminal during construction. Therefore, it is suggested that the power
circuit should be connected first, and then the connection should be made. When connecting,
the cable should be grooved as far as possible. Where there is no groove, the cable should be
fastened with tie-in belt. When traveling, the development of thermal elements and strong
electric field circuit cables should be avoided.
Protection of power cables: Therefore, the scratch and breakage of cable insulation skin
should be avoided when installing connection, because this may lead to short circuit. Power
cables must also be properly fixed.

6.5 Remove Switch Baffle And Lower Panel

6.5.1 Remove Baffle
With a screwdriver, loosen the four screws of the lower baffle of the switch, remove the
screw and the lower baffle of the switch, and the wiring operation can be carried out. Open
the front door as shown in Figure 6-2.

Figure 6-2 Switch baffle

25
6.5.2 Installation Of Lower Fender
MEGA series inverters have lower fencing boards at the bottom of front, back, left and right.
They are packaged and placed at the bottom of the packaging box. Before installation, all
lower fencing boards of the inverter must be removed and put out. After the inverter is
positioned and the screw is locked, the lower fencing boards shall be installed. Dust-proof
cotton is installed in the lower fencing board, which can not be lost during installation.

Left lower
panel Dash
Panel
M5 * 12 screws

Figure 6-3 Installation of lower fender

6.6 Internal Terminal

The inlet and outlet modes of this series inverters are down-going and down-going.
When the switch baffle is removed, the power terminal can be seen. Three kinds of
screw sizes, M8, M10 and M12, can be selected. The schematic diagram of the
internal wiring terminal is shown in the figure.

Figure 6-4 Figure 6-5

MEGA0030T/MEGA0050T/MEGA0100T/ MEGA0030TS/MEGA0050TS/MEGA0100TS
MEGA0150T/MEGA0250T/MEGA0500T /MEGA0150TS//MEGA0500TS
Connection terminal schematic diagram Connection terminal schematic diagram

Figure 6-6 Figure 6-7

MEGA0500/MEGA0630 MEGA0250TS
Connection terminal schematic diagram Connection terminal schematic diagram

26
6.7 DC Side Wiring
6.7.1 Battery Connection
The DC-side connection of batteries connected to this series inverters is shown in Table 6-5
below.
For a single MEGA series inverter, the power should not exceed 1.05 times the rated power.
When connecting, users need to access at least 50mm²input lines per channel. The energy
storage inverter has left many terminals for users. Refer to Section 6.6 for the access location
of copper bars.

Table 6-5 DC-side wiring correspondence

BAT+ Connect to positive battery pack

BAT- Connect to battery pack negative pole

GND Earthing

6.7.2 The DC Side Wiring Steps Are As Follows:

Step 1: Verify that all terminals of the inverter have been powered off with a multimeter.
Step 2: Identify the positive and negative poles of the cable and mark them well.
Step 3: Connect the positive and negative poles of the battery pack to the "BAT+" and
"BAT-" terminals.

In order to avoid personal and equipment injury, wiring must be carried out without
electricity.
⚫ DC switch is off.
⚫ Multimeter is used to measure that the DC side wiring row is not live.
DANGER

DC input voltage limit. Confirm that the DC input voltage should not exceed 850VDC!
⚫ Any DC input voltage exceeding this limit may cause damage to the inverter.
⚫ Damage and loss of equipment caused in this case do not fall within the scope of
quality assurance.
WARNING

Fixed screw and other parts used for wiring have been installed at the corresponding wiring terminals
when the equipment is delivered.
Need to check the material of the external terminal connection point. If copper and aluminium materials
are interconnected, special copper and aluminium connectors should be used. Do not connect directly!

27
6.8 AC Side Wiring
6.8.1AC Connection
All models of this series energy storage inverters have grid connection. Only those with
bypass need to consider bypass connection. Their corresponding relations are shown in the
table below. Refer to Section 6.5 for the access location of copper bars.

Table 6-6 Corresponding Table 6-7 Load connection

Relations of Power Grid correspondence
A Phase A or U connected to power grid Phase A or U
Connections 𝐴
connected to load
B Phase B or V connected to power grid Phase B or V
B
connected to load
C Phase C or W connected to power grid
Phase C or W
C
connected to load
N N Phase Connecting to Power Grid

6.8.2 AC Side Line Steps：

Step 1: Measure with a multimeter to confirm that all terminals have been powered off.
Step 2: Confirm the phase sequence of the cables and mark them well. Three-phase AC
output cable L1, L2, L3, N should be added yellow, green, red and black insulating bushing
respectively in order to distinguish the phase sequence.
Step 3: Correctly connect the ABC (UVW) three-phase of the power grid to the inverter
according to Table 6-6.
Step 4: If it is an off-grid integrated model, connect the cables according to Table 6-6 and
Table 6-7.

6.9 System Grounding

The grounding copper bars in this series energy storage inverters need to be connected
reliably by grounding cables. Grounding copper bars have been reliably connected with the
outer shell of the inverter in the cabinet. When connecting, it is necessary to connect the
grounding copper bars with equipotential connection devices of the installation site or the
electrical control room. The resistance shall not be higher than 4Ω, the diameter of
grounding cable shall not be less than 16 mm ², and the position of the copper bars shall refer
to the internal terminal of 6.5 sections.

6.10 Installation Is Complete

After all mechanical and electrical installations have been completed, the removed switch
baffles and lower fences need to be reinstalled on the inverter. After installation, power-on
operation is allowed only after confirmation is correct.

28
 7 Test Run
7.1 Pre-Boot Check
Before commissioning, a thorough inspection of the installation of the equipment should be
carried out, especially to check whether the DC and AC voltages meet the requirements of
the inverter, as well as whether the polarity and phase sequence are correct.
Check that all connections have met the requirements of the relevant standards and
specifications. And whether the system is well grounded. Grounding resistance is of great
importance to the safety of the whole system. It must be determined that the grounding
resistance meets the requirements before the first trial operation.

Before commissioning, it is necessary to ensure that all switches on the AC side are open.

CAUTION

Step 1: Check the inverter

The inverter needs to be checked before it is turned on.
◆ Check the installation and wiring of the inverter according to Chapters 5 and 6.
◆ Ensure that all AC and DC circuit breakers are disconnected.
Step 2: Check AC side voltage
◆ Check whether the three phases of the inverter are connected correctly to the
three phases of the power grid.

◆ Check whether the phase voltage and line voltage are within the predetermined
range and record the voltage value.

◆ If possible, measure the total harmonic distortion (THD) and view the curve. If the
distortion is serious, the inverter may not work.

Step 3: Check DC side voltage

◆ The DC side should be connected to the inverter from the battery pack to ensure
that the input polarity of each battery pack is correct.

The DC side voltage shall not exceed 850V.

If the voltage deviation is greater than 3%, it may be caused by load fluctuation, cable
damage or cable loosening on site.

WARNING

29
 Step 4: Check other content
After completing the above check before starting, the following items need to be carefully
checked to ensure that they are correct.
◆ All links are made in accordance with Chapter 6 of this manual.

◆ The protective shield inside the equipment has been firmly installed.

◆ The emergency shutdown button is released.

◆ The AC side and DC side circuit breakers have been disconnected, i.e. they are in
the "OFF" position.

◆ The multimeter is used to detect whether the AC and DC side voltages meet the
starting conditions of the inverter, and there is no danger of overvoltage.

◆ The door of the cabinet has been closed and the key of the cabinet door has been
pulled out and handed over to a special person for safekeeping.

For the long downtime energy storage inverter, before starting, the equipment must be
thoroughly and meticulously checked to ensure that all indicators meet the requirements
before starting.
WARNING

7.2 Start-Up Operation Flow

After all of the above are satisfied, the energy storage inverter can be turned on. The
operation steps are as follows:
Step 1: Make sure that the DC side and AC side are connected correctly and the DC side
voltage is lower than 850V.
Step 2: Close AC and DC circuit breaker switches;
Step 3: Close lightning protection switch KS, auxiliary power switch KB1, contactor power
switch KB2, (and off-grid integrated model needs to close KB3);
Step 4: After completing the above steps, through the switch menu on the touch screen, click
on the inverter to open. After the machine is booted normally, it can see the running state of
the machine through the touch screen.
Step 5: After the machine is running normally, close the cabinet door and hand over the key
to a special person for safekeeping.

30
 Figure 7-1 Touch Screen Inverter Open Button Interface

When you need to boot through the DC side, you need to press the "cold start" button (red).

Figure 7-2 "Cold Start" Switch

7.3 Shutdown Operation Flow

7.3.1Normal shutdown
During normal maintenance or overhaul, shutdown operation should be carried out according
to the following procedures:
Step 1: Through the switch menu on the touch screen, click "Inverter Close";
Step 2: When the AC contactor is disconnected and the touch screen shows that after the
"inverter" is turned off, the DC side circuit breaker or load switch of the inverter is manually
disconnected so that the switch is in the "OFF" position.
Step 3: Disconnect inverter fan switch, auxiliary power switch and lightning protection
switch.
Step 4: Disconnect the AC side circuit breaker of the inverter so that the switch is in the
"OFF" position.
Step 5: Wait until the bus capacitor discharge is finished, the touch screen is off, and the
energy storage inverter is off.

When the machine is working normally, it is strictly forbidden to disconnect the circuit
breaker directly, so as to avoid dangerous arc damage to the circuit breaker.
In severe cases, it may also lead to damage of energy storage inverter.
WARNING

31
7.3.2 Turn off at a time of failure or emergency
In case of emergency or failure, follow the following procedure:
Step 1: Press the emergency shutdown button "EPO";
Step 2: Disconnect the machine DC side circuit breaker or load switch, AC side circuit
breaker;
Step 3: Reset the EPO button after confirming that the danger or fault has been removed and
needs to be operated.

⚫ Emergency shutdown button is only used in case of machine failure or emergency.

When shutdown is normal, shutdown operation should be carried out through the button
shutdown instruction on touch panel.
⚫ In case of crisis, press the emergency shutdown button directly to ensure prompt
WARNING response.

32
 8 Touch Screen Operational Guidelines

8.1 Introduction of Touch Screen

8.1.1 Operation interface
The LCD touch screen is installed on the front of the inverter cabinet door. Users can
monitor the inverter through the LCD screen, read the data of the inverter, and set the
parameters of the inverter. The touch screen interface is shown in the following figure:

Figure 8-1 LCD Appearance

Table 8-1 Regional Function Description

Functional
Explain
area
Basic Display company LOGO, machine model, network
Information Bar address, time

Function bar Choose the menu of each function

Display current and voltage of AC and DC sides of

homepage
inverter
Running status Communication state, current state of inverter, alarm,
bar state quantity

33
 Table 8-2 Indicator status
Indicator
Function State Significance
light
Green always Abnormal monitoring
System Operating shines/fades system
Indicator 1
Indicator
Green scintillation Normal monitoring system

Green is always bright Inverter Normal work

Indicator 2 Inverter indicator Green scintillation Inverter Soft start

Indicator turn off Inverter does not work

Red flashing Inverter alarm

Indicator 3 Alarm light
Indicator turn off Inverter no alarm

※ndicator lamp 1, indicator lamp 2, indicator lamp 3, refers to the working status indicator lamp, the
order is from top to bottom.

8.2 Alarm Buzzer

Table 8-3 Buzzer Warning Mode

Short-lived single-beep alert When pressing any function operation key, issue this alarm sound

Whisper every 1 second When an alarm occurs in the inverters, the alarm sounds are emitted

8.3 Communication Settings

Communication parameters can set device address (modbus address) and RS485 baud rate to
communicate with the host computer. The communication mode between equipment and
BMS can be chosen: no communication, CAN, serial port. The communication between the
equipment and the host computer supports RS485 serial communication and network
communication. The settings are as follows:
RS485 Serial Communication
The Modbus address of the device ranges from 1 to 247, and each device has a unique
address.
The default baud rate of serial communication is 9600 bps.
Network communication
IP address default 192.168.1.250
Subnet mask default 255.255.255.0
Gateway default 192.168.1.1
CAN port communication
The default baud rate of CAN port communication is 250 kbps.

8.4 Software Introduction

8.4.1 Homepage introduction

The main interface mainly displays machine model, network address, time, menu bar, battery
information, inverter information, communication information, operation status, alarm

34
information, switch status information. As shown in Figure 8-2 below:

Figure 8-2 Main Interface

1. Click on the "Battery" icon on the main page to view battery properties.

2. Click on the inverter icon to view "real-time data".

3. Click on the triangular "Warning" sign in the lower right corner of the screen to view all alerts.

4. Click on the status button in the lower right corner of the screen to view the status of each
switch.

Figure 8-3 Alarm Item List

35
 Table 8-4 Menu expansion items

Serial Menu
Menu item Parameter function
number name

menu Main menu

PCS Data Display real-time data

1 homepage
Parameter Parameter Setting

PCS State The state of each switch in the current inverter

PCS Data All analog data of the inverter are displayed

2 State PCS State Display of Inverter Operation State and Switching State

PCS Alarm Current system operation information and alarm

Data Report Charge and discharge statistics

Export Data Export history and operation records

3 Record
History Record Display historical alarm records

Operation Log Records generated by system settings

General setup User-level parameter setting

Parameter Setting Factory parameter setting

Parameter Battery Setup Battery parameter setting

4
Setting

Summary of current main parameter settings

Setting up System Language (Chinese/English)
other System autorun time segment settings
Restore system factory settings
Display PCS version number

5 switch Inverter switch Inverter Start-up and Inverter Shut-down

36
8.4.2 Introduction to Status Menu
Click on the status button to enter the status menu interface. In this interface, users can click
on the three buttons of "real-time data", "real-time status" and "real-time alarm".
Users can monitor the inverter by observing the feedback of these three real-time quantities.
The state interface is shown in Figure 8-4.

Figure 8-4 Status Menu Interface

8.4.3 Introduction to Record Menu
Click on the status button to enter the record menu interface. In this interface, you can click
"Data Report", "Export Data", "History Record" and "Operating Diary".

Figure 8-5 Recording menu interface

37
 1. 1. In the record menu, click the "Export Data" button.
After entering the interface, you need to access the U disk.
You can select in the interface whether you need to export "History" or "Operation
Log".
After the guide is finished, click "Eject U disk".

Figure 8-6 Record_Export Data

8.4.4 Introduction to System Settings Menu
In this menu interface, you can click "General Settings", "System Settings", "Battery
Settings", "Machine Type", "Language", "Time Settings", "Recovery of Factory", "System
Information".

Figure 8-7 Introduction to System Menu

38
 Click "General Settings" in the system menu and enter the password to enter the operation
interface.
If the inverter restarts or does not click the touch screen for a long time (10 minutes) and
then clicks the general setting or "system parameters" setting button again, the input
password interface will pop up.
The password is 123.
The interface can select general settings such as inverter working mode and battery
charging and discharging mode.

Figure 8-8 System_General Settings

Click System Settings on the System Menu.
The system is set up when it leaves the factory.
Under this menu, fixed settings such as model and power factor can be set.
The interface can select general settings such as inverter working mode and battery charging
and discharging mode.

Figure 8-9 System_System Settings

39
 Select "Running Time" from the system menu and enter the setting of charging and discharging
time for peak shaving and valley filling.
Users can set it according to the local electricity price difference or the actual peak-valley
power consumption time.

Figure 8-10 System_Time Settings

8.4.5 Switch Menu
Click on the switch button to enter the inverter switch interface.
1. Click on the green "Inverter Open" button and the inverter starts to work.
2. Select the red button "Inverter Close" button, and the inverter will stop working.

Figure 8-11 Switch menu

40
 9 Maintenance and troubleshooting

9.1 Explain
Due to the influence of ambient temperature, humidity, dust and vibration, the internal
devices of energy storage inverter will be aging, which will affect the performance of
inverter and can even lead to failure. Therefore, it is necessary to carry out routine and
regular maintenance of energy storage inverter to ensure its normal operation and service
life. All measures and methods to help the energy storage inverter in good working condition
belong to the scope of maintenance work. If there is a malfunction, with the help of this
manual, you still can't solve the problem. Please contact us. At the same time, provide some
information in order to provide you with better service:
◆ Photographs of Fault Site
◆ Type and serial number of energy storage inverter.
◆ Information on components connected to energy storage inverters, configuration of
energy storage batteries and network parameters.
◆ Communication connection scheme of energy storage inverter.
◆ Fault information and brief description.

9.2 Matters Needing Attention

9.2.1 General Safety Rules
In order to ensure the safety of the operators, the following five safety rules must be observed
when maintaining or overhauling the energy storage inverter:
◆ Disconnect all external connections of the energy storage inverter and the internal
power supply of the equipment.
◆ Ensure that the energy storage inverter is not accidentally re-energized.
◆ Use the multimeter to ensure that the internal of the energy storage inverter is
completely dead.
◆ Ensure that the energy storage inverter is well grounded.
◆ The operating part is close to the parts that may be electrified. It needs to be covered
with insulation material.

Only qualified and authorized personnel can maintain the energy storage inverter and other
operations.
In the maintenance work, do not leave screw, washer and other metal parts in the energy
storage inverter to avoid damage to the inverter!
WARNING

41
 If only the circuit breaker is disconnected, the cable connection terminals in the AC/DC
cabinet of the energy storage inverter are still live!
Before opening the cabinet door and starting the formal maintenance work, it is necessary to
disconnect not only the circuit breaker, but also the front and back stage circuit breakers of
WARNING the energy storage inverter.

After the energy storage inverter is out of operation, please wait at least 15 minutes before
operating it.
WARNING

9.2.2 Maintenance Work And Cycle

Table 9-1 Maintenance Work Item Sheet
Maintenance Recommendation
Maintenance content
project cycle
Save record ◆ Export data with USB and save backup。 1 months
◆ Observe whether the appearance of energy storage inverter
is damaged, deformed or rusted.
◆ Listen to the abnormal sound of the energy storage inverter.
◆ LCD was used to observe the running parameters.
Inverter
Use thermal imager and other detection systems to detect Half a year
Inspection
the heating status.
◆ Check whether the ventilation, ambient temperature,
humidity and dust around the inverter meet the
requirements.
◆ Check duct dust. Half a year (bad
◆ Listen to if there is any abnormal vibration when the fan is environment
Duct cleaning running. needs to be
◆ Use compressed air and turn on the fan for cleaning. shortened as
◆ Clean or replace the air filter appropriate)

Security ◆ Check whether the EPO button is invalid

Half a year
function ◆ Check whether the LCD closed inverter function is invalid.

◆ Check all electrical connections for looseness or poor

contact.
◆ Check the surface of all cables and metal surfaces for
Circuit
damage or scratch. 1 years
connection
◆ Check that the insulation bandage of all terminals is off
◆ Check screw position for signs of overheating.
◆ Check the color change of the copper bars and bolts
Circuit ◆ Check all circuit breakers for failure.
Breaker ◆ Check whether the circuit breaker or load switch is 1 years
Maintenance damaged.

Identification ◆ Check device warning signs and other equipment labels.

1 years
check ◆ If blurred or damaged, please replace it in time

Due to the capacitance of DC bus, it will take at least 15 minutes to wait until the energy
storage inverter is completely cut off. Before removing the dust, please use the multimeter
measurement to confirm that there is no electricity in the machine, so as to avoid electric
WARNING shock.

42
 The overwhelming majority of maintenance work can only be carried out by removing the
protective net cover inside the machine. At the end of all maintenance work, it is necessary to
restore all dismantled maintenance covers to their original state. Make sure all screws are
tightened in place
WARNING

Only the recommended product routine maintenance cycle is included in the table. The actual
maintenance cycle should be determined according to the specific installation environment of the product.
The maintenance cycle of the product will be affected by factors such as the scale of the power plant, the
location of the plant and the on-site environment. It is necessary to shorten the maintenance cycle and
increase the maintenance frequency if the wind and sand in the operation environment are larger or the
dust is thicker.。

9.2.3 Check And Replace The Air Filter

◆ Read the safety instructions carefully.
◆ Open the cabinet door.
◆ Check the air filter and remove it with a screwdriver if necessary.
◆ Check the cleanliness of cabinet. If necessary, use a soft cloth or vacuum cleaner for
cleaning.
◆ Close the cabinet door.
9.2.4 Replacement Of Electronic Components
When replacing the electronic and electrical components in the energy storage inverter, be
sure to replace the same type of components from the same manufacturer! The type of
components can be obtained by identifying the energy storage inverter or the product itself. If
not, please contact us.
If it is necessary to replace the products of other manufacturers or different models of the same
manufacturer, it must be confirmed by our engineers. in advance. Otherwise, we will not be
liable for casualties or property losses that may result from this.

9.3 Fault Handling

9.3.1 Troubleshooting

Under the condition of failure, there may still be fatal high voltage inside the energy storage
inverter! Only technicians who meet the requirements can perform the operations described
in this chapter. "Compliance with requirements" means that operators have participated in
professional training on equipment troubleshooting operations in the early stage. Please
perform only the troubleshooting operations described in this manual. When operating, please
WARNING observe all safety operation specifications.

When the energy storage inverter can't output as expected or the charge and discharge
quantity changes abnormally, please pay attention to the following items:
◆ Open-circuit voltage of energy storage battery
◆ Whether the machine is in a state of failure
◆ Whether the power grid is connected correctly and powered on
◆ Check whether the communication of measuring equipment is normal

43
9.3.2 Non-Alarm Inducing Failure
Machine working noise is high
◆ Check whether the power is in the normal range; Measure whether the grid-connected
current and voltage waveforms are normal; Check the replacement of cooling fans.
Network communication mode:
◆ Please check whether the IP address, subnet mask and gateway are set correctly.
◆ Check whether the communication line is through and whether it is well connected.
◆ If all the above tests are normal and correct, try to replace the LCD monitoring board.
Serial communication mode:
◆ Check the wiring, check all wiring is good, A/B has no connection.
◆ Communication adapter does not match. Replace communication adapter and try again.
◆ Check whether the local address and baud rate are consistent with the host computer.
LCD screen cannot be switched on and off
◆ Check the communication connection between LCD screen and DSP board
9.3.3 Alarm Failure List
LCD can display 32 alarms, and the corresponding solutions are shown in Table 9-2 below.
Table 9-2 Alarm Fault Handling Method

Fault Type Processing Method

Disconnect DC load switch and check DC side voltage and battery

Low battery voltage
configuration

Battery Voltage Low Disconnect DC load switch and check DC side voltage and battery

Auxiliary Power Supply configuration

Disconnect DC circuit breaker load switch and check energy storage

Low battery power
battery status

Battery Back Connection

Switch-off DC-side input bus
Failure

Busbar Overvoltage Fault Turn off to check DC side voltage

Bus Short Circuit Fault Turn off and check DC bus connection

Overvoltage of power
Check the voltage of grid connection point by shutdown
network

Low grid voltage Check the voltage of grid connection point by shutdown

Inverse Voltage Sequence of Disconnect the power supply switch and Turn off to check the three-

Power Grid phase wiring

Abnormal Frequency of
Turn off and check grid voltage
Power Grid

44
DC Contactor Fault Turn off and check whether the DC contactor is damaged.

Fault Type Processing Method

Output contactor open circuit Turn off and check if AC contactor is damaged

Output Contactor Short

Turn off and check if AC contactor is damaged
Circuit

AC Fan Fault Turn off and check AC fans

AC auxiliary power failure Turn off and check the AC auxiliary power supply board

DC auxiliary power supply

Turn off and check DC auxiliary power supply board
failure

15V power failure Turn off , check AC and DC auxiliary power supply board

Turn off , check whether the input and output of the inverter are short
Inverter overcurrent
circuit or whether the inverter is overloaded.

Wave by Wave Current Turn off , check whether the input and output of the inverter are short

Limitation of Inverter circuit or whether the inverter is overloaded.

Inverter Fault Check operation before switching off repetitive inverter

Turn off , check whether the inverter fan is out of order and whether the
Inverter overheating
air duct is unobstructed.

Inverter Phase Shortage Fault Turn off and check AC side line

Inverter asynchronization Turn off and check the inverter settings

Lightning protection failure Turn off and check the lightning protection of the inverter

Turn off and check if the communication cable between inverter and
BMS Communication Fault
battery system is loose

Overload Turn off and check load size

Isolated island protection Turn off

Drive Line Fault Turn off，Check whether the internal drive line is loose

Insulation impedance
Turn off，Check inverter grounding and cable aging
anomaly

EPO Turn off

CT or Hall Opening Turn off，Check CT wiring

45
9.3.4 Safety Protection Functions
Energy storage inverter has perfect protection function and warning function. When the
input voltage or abnormal situation of power grid occurs, it can operate effectively to
protect the safe operation of energy storage inverter and continue to operate the set mode
until the abnormal situation disappears.

Table 9-3 Inverter Warning and Protection Functions

Function Function Description

When the DC voltage of the energy storage battery exceeds the allowable voltage
DC over/under voltage range, the energy storage inverter will stop working and send out warning signals,
protection and display the fault type on the LCD screen.
Energy storage inverter can detect abnormal voltage quickly and react.

When the energy storage inverter detects that the grid voltage exceeds the
Overvoltage/undervoltage allowable voltage range, the energy storage inverter will stop working and send
protection of power grid out warning signals, and display the fault type on the LCD screen. Energy storage
inverter can detect abnormal voltage quickly and react.

When the energy storage inverter detects that the frequency fluctuation of the
power grid exceeds the allowable range, the energy storage inverter will stop
Over/Under Frequency
working and send out warning signals. The fault type is displayed on the LCD
Protection of Power Grid
screen. Energy storage inverter can detect abnormal frequency quickly and
respond to it.

When the energy storage inverter detects that the grid voltage is 0, the energy
storage inverter will stop working and send out warning signals, and display the
Isolated island protection
fault type on the LCD screen. Energy storage inverter can detect abnormal
voltage quickly and react.

When the output power of the energy storage battery exceeds the maximum DC
input power allowed by the energy storage inverter, the energy storage inverter
AC Overcurrent will work at the allowable maximum AC output power. When the AC current is
Protection detected to be greater than 1.2 times the rated current, the energy storage inverter
will stop working. After restoring to normal, the energy storage inverter should be
able to work normally.

The energy storage inverter has the function of grounding protection. A leakage
AC leakage current current sensor is installed in the grounding cable. When the leakage current
protection exceeds 2A, the machine will stop immediately. When the current is less than
1.5A, the protection can be eliminated. The fault is displayed on the LCD screen.

IGBT module of energy storage inverter uses high precision temperature sensor,
IGBT Overtemperature which can monitor module temperature in real time. When the temperature is too
Protection high, the DSP will issue instructions to stop the operation of energy storage
inverter to protect the stable operation of equipment.

The IGBT module of the energy storage inverter has self-protection function.
When the module detects that the module has over-current, it can send fault
IGBT Fault Protection information to the DSP quickly. The DSP will issue instructions to stop the
energy storage inverter running, and send warning signals, and display the fault
type on the LCD.

Polarity Reverse When the energy storage inverter detects that the DC voltage is negative, the
Connection Fault energy storage inverter will send a warning signal and display the fault type on
Protection the liquid crystal.

46
 Function Function Description

High precision temperature sensor is used in the energy storage inverter, which
Environmental
can monitor the temperature inside the machine in real time. When the
Overtemperature
temperature is too high, the DSP will issue instructions to stop the operation of
Protection
the energy storage inverter to protect the stable operation of the equipment.

When the energy storage inverter detects that the DC current is greater than 1.2
DC Overcurrent times the rated current, the energy storage inverter will stop working and send out
Protection warning signals, and display the fault type on the LCD. After restoring to normal,
the energy storage inverter should be able to work normally.

When the energy storage inverter operates in the independent inverting mode and
Independent Inverter detects that the three-phase output voltage exceeds the allowable voltage range,
Overvoltage Protection the energy storage inverter will stop working and send out warning signals, and
display the fault type on the liquid crystal.

When the energy storage inverter self-checks and finds that the three-phase
voltage phase of the connected power grid is wrong, the inverter will send out
Phase Sequence Reverse
warning signals and display the fault type on the LCD. After returning to normal,
Connection Protection
the energy storage inverter should be re-energized and self-checked to work
normally.

When the energy storage inverter detects that the difference of three-phase AC
AC voltage unbalance voltage exceeds the allowable range, the energy storage inverter will stop working
protection and send out warning signals, and display the fault type on the LCD. Energy
storage inverter can detect abnormal voltage quickly and react.

When the energy storage inverter detects that the difference of three-phase AC
AC current unbalance voltage exceeds the allowable range, the energy storage inverter will stop working
protection and send out warning signals, and display the fault type on the LCD. Energy
storage inverter can detect abnormal voltage quickly and react.

The transformer of energy storage inverter uses high precision temperature

Transformer
sensor, which can monitor module temperature in real time. When the
Overtemperature
temperature is too high, the DSP will issue instructions to stop the operation of
Protection
energy storage inverter to protect the stable operation of equipment.

The fan of the energy storage inverter has the function of automatic detection.
When the fan is not turned, it can send fault information to the DSP quickly. The
Fan Fault Protection
DSP will issue instructions to stop the energy storage inverter, and send warning
signals, and display the fault type on the LCD.

When the operating state of the energy storage inverter is standby, grid-connected
Fault Protection of or off-grid, the AC/DC main contactor is detected to be disconnected, the energy
AC/DC Contactors storage inverter will stop working, and send out warning signals, and display the
fault type on the LCD.

47
Appendix 1：Technical Parameter
Table 1
MEGA0030TS MEGA0050TS MEGA0100TS
TYPE
MEGA030T MEGA0050T MEGA0100T
DC(battery)

Voltage range 200~850Vdc 300~850Vdc 420~850Vdc

Max current 66A 130A 200A

AC

Rated power 30KW 50kW 100kW

Max output power 33KW 55kW 110kW

AC connection Three-phase four-wire+ground wire (3W+N+PE)

Rated voltage 400Vac

Rated output current 43A 72A 145A

Max output current 48A 80A 160A

grid-connected

Grid Voltage range 400Vac（-20%~+15%）

Frequency range 50±5HZ/60±5HZ

Overload capability ≥110%~10min,≥120%~10S

THDI ＜3%(rated power)

PF ＞0.99(rated power)

PF range -1~+1

Fault traversal capability ZVRT、HVRT

Off-grid

Isolation mode Built-in transformer

Voltage regulation 1%

THDU ＜3%（linear）

Unbalanced load capacity 100%

Overload capacity ≥110%~10min,≥120%~10S

System Parameter

Maximum efficiency ≥95% ≥96% ＞96.5%

Cooling mode Forced air

noise ＜65dB

Environmental Protection Level IP21

relative humidity ＜95% non-condensing

Operation Temperature -30℃~+55℃

Maximum altitude 3000m

Display 7 inch Touch screen

communication interface R485 / MODBUS-TCP / Ethernet

BMS Access allow

Mechanical parameters

Dimension（W*D*Hmm） 800*800*2050mm 800*800*2050mm 800*800*2050mm

Weight（Kg） 580Kg 660Kg 920Kg

48
 Table 2
MEGA0150TS MEGA0250TS MEGA0500TS
TYPE
MEGA0150T MEGA0250T MEGA0500T
DC(battery)

Voltage range 420V~850Vdc 420V~850Vdc 500V~850Vdc

Max current 300A 500A 900A

AC

Rated power 150kW 250kW 500KW

Max output power 165kW 275kW 550KW

AC connection Three-phase four-wire+ground wire (3W+N+PE)

Rated voltage 400Vac

Rated output current 218A 360A 720A

Max output current 240A 400A 800A

grid-connected

Grid Voltage range 400Vac（-20%~+15%）

Frequency range 50±5HZ/60±5HZ

Overload capability ≥110%~10min,≥120%~10S

THDI ＜3%（Rated power）

PF ＞0.99（Rated power）

PF range -1~+1

Fault traversal capability ZVRT、HVRT

Off-grid

Isolation mode Built-in transformer

Voltage regulation 1%

THDU ＜3%（linear）

Unbalanced load capacity 100%

Overload capacity ≥110%~10min,≥120%~10S

system parameter

Maximum efficiency ≥96.5% ≥97% ＞97%

Cooling mode Forced air

noise ＜75dB

Environmental Protection Level IP21

relative humidity ＜95% non-condensing

Operation Temperature -30℃~+55℃

Maximum altitude ≤3000m

Display 7 inch Touch screen

communication interface R485 / CAN 2.0 / Ethernet

BMS Access allow

Mechanical parameters

Dimension（W*D*Hmm） 800*800*2050 1200*800*2050 1600*1050*2050

Weight（Kg） 1045Kg 1565Kg 2460

49
 Table 3

TYPE MEGA0500 MEGA0630

DC(battery)

Voltage range 600~850Vdc 600~850Vdc

Max current 715A 900A

AC

Rated power 500kW 630kW

Max output power 550kW 693KW

AC connection Three-phase three-wire+ground wire (3W+PE)

Rated voltage 315Vac 360Vac 400Vac 315Vac 360Vac 400Vac

Rated output current 916A 800A 722A 1150A 1010A 910A

Max output current 1000A 880A 800A 1270A 1110A 1000A

grid-connected

Grid Voltage range 315/360/400Vac（-20%~+15%） 315/360/400Vac（-20%~+15%）

Frequency range 50±5HZ/60±5HZ

Overload capability ≥110%~10min,≥120%~10S

THDI ＜3%（Rated power）

PF ＞0.99（Rated power）

PF range -1~+1

Fault traversal capability ZVRT、HVRT

Off-grid

Isolation mode External transformer

Voltage regulation 1%

THDU <3%（linear）

Unbalanced load capacity 100%

Overload capacity ≥110%~10min,≥120%~10S

system parameter

Maximum efficiency ≥98% ≥98%

Cooling mode Forced air

noise ＜75dB

Environmental Protection Level IP21

Relative humidity ＜95% non-condensing

Operation Temperature -30℃~+55℃

Maximum altitude 3000m

Display 7 inch Touch screen

Communication Interface R485, Ethernet

BMS Access allow

Mechanical parameters

Dimension（W*D*Hmm） 1200*800*2050

Weight（Kg） 950Kg 960Kg

50
 Appendix II: Quality Assurance

◆ Products that fail during quality assurance.

◆ We will repair or replace new products free of charge.
1. Evidence
During the warranty period, the company requires customers to produce invoices and dates
for purchasing products. At the same time, the trademark on the product should be clearly
visible, otherwise it has the right not to give quality assurance.
2. Conditions
◆ Unqualified products after replacement shall be handled by our company.
◆ Customers should reserve reasonable time for the company to repair faulty equipment.
3. Immunity from liability
In the following circumstances, the company has the right not to undertake quality assurance:
◆ The whole machine and parts have exceeded the free warranty period.
◆ Transportation damage.
◆ Improper installation, modification or use.
◆ Operating in very harsh environments beyond those described in this manual.
◆ Machine failure or damage caused by installation, repair, alteration or disassembly by
non-company service personnel.
◆ Any installation and use beyond the scope specified in the relevant international
standards.
◆ Machine failure or damage caused by the use of non-standard or non approved
components or software.
◆ Damage caused by abnormal natural environment causes product failure due to the
above situation. Customers require maintenance services. After judging by the
company's service agencies, it can provide paid maintenance services.

In order to continuously improve customer satisfaction, the company's products and product manuals are
in the process of continuous improvement and upgrading. If there is a difference between the manuals and
the products in your hand, it may be the reason for the edition, please refer to the specific products. If you
still have questions, please contact us.

51
Shenzhen Megarevo Technology Co., Ltd.

Web: www.megarevo.com

e-mail: [email protected]

Fax : 0755-86312930

Address : 4th floor, block B, Invt Guangming Technology Building, Kejie Four Road, Matian
Street, Guangming, Shenzhen, China

※ Any changes in product size and parameters are subject to our latest information without prior notice

52