Dts-107 Corrugated Hdpe Pipes For Fo Cables MFR Neproplast Rev-00
Dts-107 Corrugated Hdpe Pipes For Fo Cables MFR Neproplast Rev-00
Letter No.
Date (Greg.) 06/11/2023 G
Date (Hijra) 22/04/1445 H
Item Previous
DTS No. Rev Title / Description
No. Status
Please send advance copy of your reply in PDF format to the following e-mail address
[email protected]
Eng'r.Barasayn
Project Manager
®
Date: 06.11.2023
Documents Transmittal Sheet (DTS) Our Ref.: OJM/SEC/4400019244/W-AHAD-4/DTS-107 (R00)
Submittal Code: 22WC1130T107
Project Name: SEC Ref.:
INSTALLATION OF 110KV UGC FOR 11013.8KV WALY AL Date:
AHAD-4 SUBSTATION MAKKAH
Contract No: 4400019244
To. From,
Engr. Ayman M. Al Yamani Mohammed Al Ojaimi Cont. Est.
Program Manager, Eng’r. Mohammed Wajid Pasha
Lines, S/S Projects – Makkah & Taif. Manager – Projects (Western Region)
Tel No. 012-6537340 Fax no : 012- 6537332 P.O. Box. 40415, Jeddah – 21499
Email: [email protected] Kingdom of Saudi Arabia
Tel.: 012-6715247, Fax: 012-6715247
Eng’r. Barasayn Email: [email protected] /
Project Manager, Jeddah Project Program [email protected]
Email: [email protected]
Date:
MOHAMMED AL-OJAIMI EST.
FOR CONTRACTING JEDDAH
مؤسسة محمد العجيمي
للمقاوالت جدة
PHONE: +966 26715247
FAX: +966 26762146
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Engr.Shiva
4400019244
INSTALLATION OF 110KV UGC FOR110/13.8KV WALY AL AHAD-4 SUBSTATION MAKKAH
110KV UNDERGROUND CABLES PORTION
22WC1130
Engr.Shiva
4400019244
INSTALLATION OF 110KV UGC FOR110/13.8KV WALY AL AHAD-4 SUBSTATION MAKKAH 110KV
UNDERGROUND CABLES PORTION
FOREWARD
NEPROPLAST (New Products Industries) was established in the 1969 as the first manufacturing facility to intro-
duce the uPVC piping systems to the market in Saudi Arabia. Since its establishment, NEPROPLAST has followed
a strict policy in producing high quality pipes. Using state of the art equipment and tools in its production facilities,
hiring a highly trained professional staff, and working with a very experienced team of consultants in the industry.
The initial production of NEPROPLAST uPVC pipes were manufactured according to British Standard Specifica-
tions BS 3505/3506. At a later stage, NEPROPLAST started to manufacture pipes and fittings according to Inter-
national Specifications ISO. NEPROPLAST actively participated with Saudi Arabia Standard Organization SASO
to set the Saudi Arabian Standard SAS 14/15/1396. In the mid 80s, NEPROPLAST started the production of PVC
pipes and fittings according to ASTM standards for schedule 40, schedule 80, and CPVC pipes for sch80.
By producing a wide range of pipes and fittings according to different standards, NEPROPLAST has established
for itself a strong position in the market to serve the construction industry in the fields of water network pressure
lines, sewerage and drainage non-pressure lines, and electrical & telecommunication conduits . NEPROPLAST
made its pipes and fittings available in both options of Rubber Ring or Solvent Cement jointing systems.
In 2009, NEPROPLAST made a significant move into modern, heavy metal free stabilizers for all its uPVC &
cPVC products. A move which ensured total elimination of toxicological content throughout the entire NEPRO-
PLAST product range.Organic stabilizers pipes and fittings ensure a safe drinking water supply, free of any
possible toxic traces which can develop through the use of heavy metal uPVC stabilizers.
All NEPROPLAST drinking water products are now accreditised through NSF, proof of its excellent health safety
factor.
NEPROPLAST added to its products portfolio the production of Polyethylene pipes (HDPE) in 2009. NEPRO-
PLAST HDPE products range covers pipes and ducts to serve the water, gas, electrical, and telecommunication
applications. NEPROPLAST recently introduced to the market the Polyethylene Corrugated-Optic-Ducts (COD) as
a unique product for fiber optic and electrical cabling installations.
All NEPROPLAST products are marketed and sold through National Marketing Est. Co LTD. which has more than
23 branches covering all cities and urban areas across the Kingdom of Saudi Arabia. National Marketing has an
export department responsible for exporting NEPROPLAST products to Middle East and North African (MENA)
markets. In addition to NEPROPLAST products, National Marketing Est. Co. imports a wide range of fittings,
valves, solvent cements, and other accessory components. Nowadays, National Marketing Est. Co LTD. is consid-
ered the largest trading company in Saudi Arabia that has all kinds of plastic pipes, fittings, valves, and cements
available in its stocks for all traders and contractors in the Saudi market.
Both NEPROPLAST and NATIONAL MARKETING strive to be the largest quality leader in the supply of plastic
piping systems to serve the water, gas, electrical & telecommunication sectors across the Middle East.
Isam K.Kabbani
Chairman
IKK Group of Companies
www.neproplast.com 1 www.namat.com
INTRODUCTION
Marking
NEPROPLAST COD are marked with NEPROPLAST "COD" O.D.110 MM. with 5 Built-in SUBDUCT O.D. 33
MM. (Arabic logo) (Arabic Origin) JEDDAH KSAA ( date ) (shiiiffft no) (time) (llline no.) ............... xxx M. (sequential)
NEPROPLAST "COD" O.D.110 MM. with 5
Built-in SUBDUCT O.D. 33 MM. (Arabic logo)
(Arabic Origin) JEDDAH KSA 27/08/12 1
12 00.00 L1
COD Specification
The following international and/or national standards are integral part of this specification:
ASTM F 405 Standard Specification for Corrugated Polyethylene Pipe and Fittings
ASTM D 2412 Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe By
Parallel-Plate Loading
ASTM D 1505 Standard Test Method for Density of Plastics
ASTM D 882 Standard Test Method for Tensile Properties of Plastics
ASTM D 1693 Standard Test Method for Environmental Stress-Cracking of Ethylene Plastics
ASTM D 1603 Test Method for Carbon Black in Olefin Plastics
ASTM D 2122 Test Method for Determining Dimensions of Thermoplastic Pipes & Fittings
Long Term Performance Requirements
The above specification require COD ducts and its accessories be
1- capable of withstanding the typical service conditions of the Kingdom of Saudi Arabia for a minimum period
of fifty (50) years without detriment to the operation and maintenance of the product.
2- Designed, manufactured and packaged so that its physical or operation and maintenance characteristics
shall not degrade when exposed to the environmental conditions of Saudi Arabia, and the expected
environmental conditions during storage and transportation outside of the Kingdom.(The environmental
conditions of Saudi Arabia may include ambient air temperature variations from -10° to +50°C.
Technical Requirements
COD should be compatible with the latest installation standards and operation and maintenance practices
for the telecommunication’s duct system.
COD should be free of blisters, shrinkholes and inhomogeneities, that might impair the service performance.
COD should to be acceptably round. Supplied with its ends cut cleanly at right angles to the axis of the duct.
COD deemed to have accessories easily connectable, e.g., connector, for connecting the duct to
manholes/handholes; and joint closure, for enclosing COD joints.
ADVANTAGES OF COD
Better Flexibility
Due to the spiral formation of the product, COD bends easily without special bending efforts, and is easy to by-pass or
over pass hurdles along with the duct line.
Lengthy pipe
The lengthy and coiled-on drum reduces considerable labor cost as well working period of installation by waving
numerous connections in between two manholes in a one-time installation. On top of this, COD never requires inserting
of sub duct into corrugated outer duct owing to the built-in production of multiple sub ducts.
Lighter in weight
Compared to the conventional duct, COD is considerably lighter which offers benefit while transporting and handling in
the work site.
Stronger
The readily built-in multiples numbers of sub ducts perfectly eliminates any loose space inside of spiral corrugated
duct, allowing COD to offer considerable advantage in terms of compressive load.
www.neproplast.com 3 www.namat.com
ADVANTAGES OF COD
Safety
COD stands safe in Earthquakes and Land Subsidence owing to its strong compressive load and flexibility.
Cost Efficiency
COD offers cost efficiency throughout all consecutive work stages and endurance.
Better resistance against chemicals
COD lasts semi-permanently,having resistance against chemicals and corrosion from salt water or wetland.
The HDPE-COD shall comply with the test requirements of Table 2. Table 2:
www.neproplast.com 4 www.namat.com
COMPARISON BETWEEN CONVENTIONAL PRODUCT & COD
Conventional system New system
Description
PVC & FC duct PE duct COD
ⒸPVC
Material ⒸFoamed polyvinyl High Density polyethylene High Density polyethylene
chloride
www.neproplast.com 5 www.namat.com
COD INSTALLATION
Striping Outer duct
A B C
Set the two ends of the ducts to be Put the cutter into the outer duct Pill off the skin of COD spinning right
jointed. Mark each end of the duct to13
cm from duct end.
D E F
Cutting Skin of COD and remove COD Trimming Sub-duct and complete To clamp and secure both ends of the
cutter spinning left COD ducts.
G H I
Insert Couplings in each sub duct Operate the lever arm of the Jointing Tool Guide the Sub duct Couplings until they
clamped beside the tool’s lever arm. to move the duct towards the opposite mate with the opposite sub-ducts.
duct.
J K
To close and cover the joint. One part Tighten the bolts of the closure. The
below the joint, covering 2 grooves of the completed PECD jointing is as shown.
duct and the other part to mate with the
other half.
www.neproplast.com 6 www.namat.com
COD MANHOLE CONNECTORS TYPE I:
COD Manhole connector M,L Body: PE- Remove outer layer: use the outer layer
Cap: PP(PP 90% + PE 10%) - Fixing remover to remove about 50cm of outer
cover:(PP 90%+PE 10%) -Rubber gasket layer.
B C D
Insert Body of Manhole Connector, Place use bolts and nuts to connect the body Complete The Installation
the Body in the correct position. with the upper and lower fixing covers
COD CONNECTOR
Designed to t
Designed to t standard diameter
standard sizes manhole/handhole
of COD. entry hole.
70 mm
A B C
Pull the COD duct up to the manhole or Use COD CONNECTOR to connect COD Insert the COD duct into the MH or HH
hand-hole wall. duct into MH or HH entry hole. Apply duct entry hole.
solvent cement
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7
COD CONNECTOR TYPE III FOR EMPTY DUCT
250 mm
Designed to t
116mm OD COD
A B C
Apply duct cement around the ducts, 15 Use COD CORRUGATED COUPLING, COD CORRUGATED COUPLING
cm from duct ends. for jointing the two ducts. Screw the full AFTER CONNECTION
length of the Coupling into one end of
COD
20 cm
A B C
Insert the COD into the MH or HH entry First, insert foams around the spaces at Insert foams near the hole’s opening.
hole. The sub-ducts shall protrude one end of the duct
outside the hole by approx. 20 cm. terminator.
Plugging
Compound,
MIC 3102020
D E
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8
COD ACCESSORIES
COD Cutter:
COD Cutter:
Flange
Adapter
Material of COD Cutter
• Flange Adapter : ABS
• Steel ring/Handle/Fixing plate/Blade 90 degree
Handle
Blade Steel
Fixing Plate Flange • Bolt, Nut and Washer : Steel or SUS
Steel Ring
COD Cutter:
Material of COD Connecting Jig
• Steel ring/Handle/Fixing plate/Locking Mechanism
Minor tools
COD Connectors
Sub-duct End-cap
www.namat.com
www.neproplast.com
9
COD ACCESSORIES
Sub-Duct Coupling:
Half of COD
Closure
COD
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10
SSD (SILICONE SUB DUCT) - Protecting fiber optical cable
Sub-duct wall design
Outer and inner walls shall be plain and smooth. Inner wall shall have low coefficient of friction to facilitate
cable installation by blowing technique.
Fusion of main duct and Subducts
All contact surfaces between main duct and built-in subducts shall fuse together during extrusion process.
This fusion shall prevent movement or twisting of sub-ducts inside the main COD (in finished products).
Color of Sub-ducts:
Sub Duct shall have the same color as that of the main duct, except that one sub-duct should always have a
distinct color separate from the other. So, if one sub-duct is black the remaining shall be orange. Likewise, if
one sub-duct is orange the remaining shall be black.
www.neproplast.com 12 www.namat.com
NOTICE OF COMPLETION
AND
AUTHORIZATION TO APPLY THE UL MARK
12/27/2012
New Products Industries Co Ltd (neproplast)
Mr. ROBERT TIANGCO
Industrial City
Phase 3
Po Box 460
Jeddah 21411, Sa
Congratulations! UL's investigation of your product(s) has been completed under the above Reference Number and
the product was determined to comply with the applicable requirements. This letter temporarily supplements the UL
Follow-Up Services Procedure and serves as authorization to apply the UL Mark at authorized factories under UL's
Follow-Up Service Program. To provide your manufacturer(s) with the intended authorization to use the UL Mark,
you must send a copy of this notice to each manufacturing location currently authorized under File E351089, Vol. 1
and including any special instructions as indicated in the addendum to this letter.
Records in the Follow-Up Services Procedure covering the product are now being prepared and will be sent in the
near future. Until then, this letter authorizes application of the UL Mark for 90 days from the date indicated above.
Additional requirements related to your responsibilities as the Applicant can be found in the document “Applicant
responsibilities related to Early Authorizations” that can be found at the following web-site:
http://www.ul.com/EAResponsibilities
Any information and documentation provided to you involving UL Mark services are provided on behalf of UL LLC
(UL) or any authorized licensee of UL.
We are excited you are now able to apply the UL Mark to your products and appreciate your business. Feel free to
contact me or any of our Customer Service representatives if you have any questions.
BNG9F63-179F34
This is an electronically generated letter. Signatures are not required for this document to be valid. Page 1 of 1
IPI ADDENDUM
NOTICE OF COMPLETION
AND
AUTHORIZATION TO APPLY THE UL MARK
Before you may begin shipping product with the UL Mark at the above manufacturing locations, an Initial Production
Inspection (IPI) must be successfully performed by a UL representative at the location.
The IPI is intended to confirm that your manufacturing location is capable of producing a product in accordance with
UL’s requirements. YOU MAY NOT SHIP PRODUCTS WITH THE UL MARK UNTIL THE IPI HAS BEEN
COMPLETED AND UL HAS FOUND THE PRODUCTS AT THE FACTORY TO COMPLY WITH OUR
REQUIREMENTS. Once the IPI has been successfully completed, you will be granted authorization to ship products
bearing the UL Mark.
Instructions for the IPI will be sent to our inspection center nearest to you. The Inspection Center will contact you
shortly to make arrangements for the IPI.
THE WARRANTIES IN THIS LIMITED WARRANTY ARE THE ONLY WARRANTIES APPLICABLE invoice. Claims for Product defects that a ect the appearance of the Product, such as U.V.
TO THE PRODUCTS. THERE ARE NO OTHER WARRANTIES, REPRESENTATIONS OR degraded Products, however, must be made within thirty (30) days of the date of the receipt
CONDITIONS OF ANY KIND, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE, of the Product. No claim under this limited warranty will be valid unless (1) proof of purchase
WITH RESPECT TO THE PRODUCTS SUPPLIED HEREUNDER INCLUDING, WITHOUT with the date thereof as well as a description of the alleged defect in reasonable detail is
LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A presented to the satisfaction of NEPROPLAST, (2) written permission and/or a Return
PARTICULAR PURPOSE. ALL SUCH WARRANTIES ARE HEREBY SPECIFICALLY DISCLAIMED Goods Authorization (RGA) is obtained from NEPROPLAST, (3) NEPROPLAST is given an
AND NEPROPLAST SHALL NOT BE LIABLE IN THIS RESPECT NOTWITHSTANDING opportunity to inspect the allegedly defective Product and (4) at NEPROPLAST’s request,
NEPROPLAST’S ACTUAL KNOWLEDGE OF THE PRODUCT’S INTENDED USE OR ANY representative samples of the allegedly defective Product are returned to NEPROPLAST in
ADVICE OR REPRESENTATIONS THAT MAY HAVE BEEN RENDERED BY NEPROPLAST accordance with NEPROPLAST’s instructions.
CONCERNING THE DESIGN, MANUFACTURE, FABRICATION, SALE, USE, INSTALLATION
OR PROVISION OF THE PRODUCTS. NO STATEMENT, CONDUCT OR DESCRIPTION GENERAL: This limited warranty may only be modified or altered in a writing signed by the
BY NEPROPLAST OR ITS LIMITED WARRANTY AND LIMITATION OF LIABILITY FOR General Manager of NEPROPLAST or duly appointed/Authorized General Manager of
NEPROPLAST PRODUCTS REPRESENTATIVES, IN ADDITION TO OR BEYOND THIS LIMITED NEPROPLAST’s authorized distributor.
WARRANTY, SHALL CONSTITUTE A WARRANTY. In the event that any provision of this limited warranty is held to be illegal or unenforceable
LIMITATION OF LIABILITY: THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THIS by any court of competent jurisdiction, the remaining provisions of this limited warranty
LIMITED WARRANTY, AND THE SOLE AND EXCLUSIVE OBLIGATION OF NEPROPLAST shall remain in full force and e ect. This limited warranty shall be governed by the laws of
IN RESPECT OF ANY CLAIMS FOR BREACH OF THIS LIMITED WARRANTY, SHALL BE, AT Saudi Arabia in which NEPROPLAST’s headquarters are located at the time of the delivery
NEPROPLAST’S SOLE DISCRETION, (1) THE REPLACEMENT OF THE SAME TYPE, SIZE AND of the applicable Product. Any and all disputes arising out of or relating to this limited
LIKE QUANTITY OF NON-DEFECTIVE PRODUCT, AT THEORIGINAL POINT OF DELIVERY, OR warranty shall be subject to the exclusive jurisdiction of the kingdom’s courts located
(2) CREDITS, OFFSETS, OR A COMBINATION THEREOF, FOR THE WHOLESALE PURCHASE in the region in which NEPROPLAST’s headquarters are located at the
PRICE OF THE DEFECTIVE PRODUCT. IN NO EVENT SHALL NEPROPLAST BE LIABLE FOR time the proceeding is initiated or, at NEPROPLAST’s sole election,
LOST PROFITS, LOSS OF GOODWILL, LOSS OF BUSINESS OPPORTUNITIES, DAMAGE to binding arbitration before a single arbitrator pursuant to the
TO REPUTATION, SPECIAL DAMAGES, INDIRECT DAMAGES, DELAY DAMAGES, PUNITIVE Saudi Commercial Dispute Resolution Procedures, with such
DAMAGES, EXEMPLARY DAMAGES, CONSEQUENTIAL DAMAGES OR INCIDENTAL arbitration to take place in the region in which NEPROPLAST’s
DAMAGES, INCLUDING WITHOUT LIMITATION ANY COSTS INCURRED IN CONNECTION headquarters are located at the time the proceeding is
WITH THE REMOVAL OR REINSTALLATION OF ALLEGEDLY DEFECTIVE PRODUCTS. initiated. NEPROPLAST reserves the right to revise this
Limited Warranty and Limitation of Liability without notice at
CLAIMS: Every claim under this warranty shall be void unless it is made in writing and any time.
received by NEPROPLAST or NEPROPLAST’s authorized distributor within ten (10) days of
the date the defect was discovered and, in any event, within fifty (50) years of the date of Warranty Reference No. NEPSTAWAR012018VER1
This certicate covers products manufactured on or after January 1st 2018
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بع دt وم٢٠١٨ - ١ -١ sرtzب عzت ال صtجzzS ا, هذا ال ن ي$غ:
Internal Correspondences P O Box 57 Riyadh 11492
Kingdom of Saudi Arabia
PROJECT TITLE: Protection , SCADA & Communications Requirements For 33 KV Network Connections Of S/S
8058 Contract No: 4400015098
Subject: Technical Submittal for corrugated pipes , ( Con. Ref # 4400015098 - CEP/SEC/8058/4400015098/DTS-
07,Rev-02) .
Greetings,
Acceptable No comment
If you require more information, you may contact. Saif Al-Sahli, Ext. No. 78211
PROJECT TITLE: Protection , SCADA & Communications Requirements For 33 KV Network Connections Of S/S
8007Contract No: 4400015012
Subject: Technical Submittal for corrugated pipes Rev.01
Greetings,
Acceptable No comment
If you require more information, you may contact. Saif Al-Sahli, Ext. No. 78211