5 - Circuit Diagrams
5 - Circuit Diagrams
113D25917-1
TABLE OF CONTENTS Sandvik DD321-40C 130221
5. CIRCUIT DIAGRAMS
* 552 042 55 SCHEMATIC, HYDRAULIC, OPERATIONAL DIAGRAM............................................................................................... 1
* 552 046 86 HOSING SET, STEERING AND BRAKE CIRCUIT........................................................................................................ 4
* 552 056 06 HOSING SET, CARRIER................................................................................................................................................. 8
* 551 939 15 HOSING SET, INTERMEDIATE HOSING....................................................................................................................... 16
* 551 902 02 HOSING SET, THC561, BOTTOM, WITHOUT STABILIZER......................................................................................... 20
* 551 647 21 NSS HOSING SET, THC561, TOP WITH PREVENTION VALVE.................................................................................. 22
* 552 013 06 HOSING SET, THC561, BOTTOM, WITHOUT STABILIZER......................................................................................... 26
* 551 837 53 HOSING SET, BOOM CIRCUIT / CARRIER, TB SIDE BOOM...................................................................................... 28
* 551 577 34 NSS HOSING SET, HYDRAULIC HOSES SB40............................................................................................................ 30
** 551 596 76 HOSING SET, DIE-CUTTED HOSES OF BOOM SB40.............................................................................................. 34
* 552 156 90 HOSING SET, DRILLING HOSING TF500-14................................................................................................................ 36
* 551 918 86 HOSING SET, DRILLING HOSING, SB40/TF, IMP., SLU.............................................................................................. 38
** 550 143 90 MANIFOLD BLOCK, ASSEMBLY, SLU....................................................................................................................... 39
* 552 161 13 HOSING SET, DRILLING HOSES, TF/KRAL, RIGHT, DOUBLE FLUSHING................................................................ 42
* 552 161 30 HOSING SET, DRILLING HOSES, TF/KRAL, LEFT, DOUBLE FLUSHING.................................................................. 46
* 551 757 51 HOSING SET, FLUSHING CIRCUIT, AIR/WATER FLUSHING..................................................................................... 50
* 551 757 52 HOSING SET, AIR CLEANER........................................................................................................................................ 56
* 551 757 55 HOSING SET, WASHING HOSE WITH REEL DD321................................................................................................... 58
* 552 106 77 HOSE ASSEMBLY, WATER CIRCUIT, WATER MIST FLUSHING,SB 40.................................................................... 60
** 550 265 95 MANIFOLD BLOCK, ASSEMBLY, WATER/AIR.......................................................................................................... 61
* 551 645 82 HOSING SET, WATER MIST FLUSHING NC7N, CARRIER.......................................................................................... 64
* 551 647 35 HOSING SET, FLUSHING CONTROL............................................................................................................................ 66
* 551 645 79 NSS HOSING SET, AIR CONDITION............................................................................................................................. 68
* 551 736 90 SCHEMATIC, HYDRAULIC, CENTRAL LUBRACATION.............................................................................................. 70
** 551 795 97 NSS SET...................................................................................................................................................................... 75
** 551 795 98 NSS SET...................................................................................................................................................................... 76
** 551 795 99 NSS SET...................................................................................................................................................................... 77
* 552 153 01 HOSING SET, TC7 AUTOMATIC LUBRICATION CARRIER, 2-BOOMS...................................................................... 80
* 550 788 87 HOSING SET, CENTRAL LUBRICATION TB40/SB40.................................................................................................. 86
** 550 891 92 HOSING SET, CENTRAL LUBRICATION, TB40/SB40............................................................................................... 90
* 551 913 75 NSS HOSE SET, CARRIER'S AUTOM. LUBR. FROM GREASE DISTRIBUTORS....................................................... 93
** 551 913 69 NSS HOSE SET, NC7 CARRIER'S AUTOMATIC LUBRICATION.............................................................................. 96
*** 551 913 70 NSS SET, NC7 AUTOM. LUBRI. HOSES AND GREASE DISTRIBUTORS........................................................... 100
*** 551 913 71 NSS SET, NC7 AUTOM. LUBRI. HOSES AND GREASE DISTRIBUTORS........................................................... 104
* 592 071 03 SUCTION HOSE ASSEMBLY, R4-065 SAE 2 1/2 IN (0 DEG.),SAE 2 1/2 IN (90 DEG................................................. 107
* 235 124 08 TOOL & GAUGE SET..................................................................................................................................................... 110
* LINCOLN NSS PARTS FOR CENTRAL LUBRICATION HOSES.....................................................................................................
* d57 510 -19en0312 HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS.......................................................................
117
124
123
118
4 4
120
119
116 115
111
112
114
2 2 3
109
110
2
107
106
105 104
101 100
239
291
235 234
237 293
210 208
233
209
225
236
205 240
266
224
255 227
13
204
258 257
203
229
552 046 86 hH
290
245 223
222
221 286
220
HOSING SET / STEERING AND BRAKE CIRCUIT
246
287
295 296 299 294
297
292
298
111
131
103
106
141
116
110
130
102
108
100
140
105
5
114
191
115
194
201
231
232
217
216
219
218
214
215
213
212
211
333
1 2 3
346
327
329
334
305
306
345
313
304
303
323
312
324
302
325
405
432
404
403
402
492
491
496
494
495
11
493
487
489
488
486
43
42
41
191
196
121
192
118
115
117
193
194
116
116
192
132
130
114
112
113
131
240
212
231
252
251
210
211
215
209
208
214
206
202
203
207
213
204
205
230
201
200
250
305
304
307
308
397
31
398
309
396
302
392
399
301
391
303
395
393
394
306
300
43
42
41
191
196
121
192
118
115
117
193
194
116
116
192
132
130
114
112
113
131
305
304
307
308
397
31
398
309
396
302
392
399
301
391
303
395
393
394
306
300
104
105
106
103
111
112
109
110
107
108
113
114
132
121
116
115
118
117
P UMP CY L I NDE R ( NV - mo d e l )
B OOM E X T . CY L I NDE R
AR BR AR BR
200bar 200bar 200bar 200bar
B
160bar 160bar
A B
606 605
5: 1 5: 1 5: 1 5: 1
150bar 210bar 210bar 250bar
BO AO BO AO 5: 1 5: 1
270bar 270bar 270bar 200bar C 270bar 270bar 270bar 270bar
AO BO
B A B A
A1 B1 61 61 B
61 61 A
3: 1 3: 1 214 213 3: 1 3: 1 5: 1 5: 1 5: 1 5: 1 150bar
BO AO BO AO AO BO AO BO
Y B A Y B A A B T A B T
318
2 216
C 403
On l y DD3 2 0 404
D 217 220 219 33 215 421 521
218 35bar
1 428 A B 403
21 68 419 404
228 307
229 429 38 39
B P2 A G P4 412 411
40
S6 S7
41
S1
207 319 328 55 56 30 31
100bar 6bar 321 329
C1 D1 T B B OOM V A L V E MA NI F OL D E1 F1
P3
B
S3 406 8 405 304 303
R AB AA
X2 2. 5: 1
160bar
T1 312 311
L S5 S6
221 23 5: 1
306 8 305 204 203
T2 227 423 2. 5: 1 2. 5: 1
300bar 300bar 160bar
S4 Z S R O L I T C D E F T1 G H P2
T3 C 212 211
B9 A9 X2 A8 B8 T4
42 43 36 37 48 49
T h i s v a l v e c o me s t o s a me s i d e a s
t h e b o o m s wi n g c y l i n d e r . 422 206 205
8
224 I D: 8 8 4 2 4 8 4 9
BXP1 4 8 6 6 - 0 2 230
P BR
46 47
T 426 424
223 425
I D: 8 8 4 2 4 7 1 9
BXP1 4 8 6 6 - 0 1
324 P BR
325 T 427
551 577 34 dD NSS
8
HOSING SET / HYDRAULIC HOSES SB40
14 15 12 13 10 11
T PC A1 B1 B5 A5 Lef t boom T A6 B6 B4 A4 A2 B2 A1 B1 A2 B2 A3 B3
T HC A9 B9 A8 B8 3 2 A7 B7 B4 A4 A5 B5 A3 B3 B6 A6 A2 B2
A
N OT I C E ! T h i s d o c u me n t i s t he excl usi ve
DAT E NAME 1 / 1
pr oper t y of Sa n d v i k a n d i t mu s t be Bo o m c i r c u i t SHEET
S A N D V IK r et ur ned on r equest . T h e d o c u me n t mu s t
DRAWN BY 2 0 0 8 - 0 4 - 1 5 RG Ca r r i e r Hy d r . d i a g r a m
not be copi ed, r epr oduced, di scl osed t o SB4 0 - / SB4 0 NV- b o o ms
a n y t h i r d p a r t y o r u s e d i n ma n u f a c t u r e 2008- 04- 15 J EV DWG NR 1- 55157331- D
CHECKED
of subj ect ma t t e r t h e r e o f wi t h o u t t he
Copyri ght © Sandvi k M i ni ng and Constructi on pr i or wr i t t e n c o n s e n t of Sa n d v i k . Ca r r i e r H
APPROVED POSI TI ON I D- CODE 55157331
P UMP CY L I NDE R ( NV - mo d e l )
B OOM E X T . CY L I NDE R
AR BR AR BR
200bar 200bar 200bar 200bar
B
160bar 160bar
A B
606 605
5: 1 5: 1 5: 1 5: 1
150bar 210bar 210bar 250bar
BO AO BO AO 5: 1 5: 1
270bar 270bar 270bar 200bar C 270bar 270bar 270bar 270bar
AO BO
B A B A
A1 B1 61 61 B
61 61 A
3: 1 3: 1 214 213 3: 1 3: 1 5: 1 5: 1 5: 1 5: 1 150bar
BO AO BO AO AO BO AO BO
Y B A Y B A A B T A B T
318
2 216
C 403
On l y DD3 2 0 404
D 217 220 219 33 215 421 521
218 35bar
1 428 A B 403
21 68 419 404
228 307
229 429 38 39
B P2 A G P4 412 411
40
S6 S7
41
S1
207 319 328 55 56 30 31
100bar 6bar 321 329
C1 D1 T B B OOM V A L V E MA NI F OL D E1 F1
P3
B
S3 406 8 405 304 303
R AB AA
X2 2. 5: 1
160bar
T1 312 311
L S5 S6
221 23 5: 1
306 8 305 204 203
T2 227 423 2. 5: 1 2. 5: 1
300bar 300bar 160bar
S4 Z S R O L I T C D E F T1 G H P2
T3 C 212 211
B9 A9 X2 A8 B8 T4
42 43 36 37 48 49
T h i s v a l v e c o me s t o s a me s i d e a s
t h e b o o m s wi n g c y l i n d e r . 422 206 205
8
224 I D: 8 8 4 2 4 8 4 9
BXP1 4 8 6 6 - 0 2 230
P BR
46 47
T 426 424
223 425
I D: 8 8 4 2 4 7 1 9
BXP1 4 8 6 6 - 0 1
324 P BR
325 T 427
551 577 34 dD NSS
8
HOSING SET / HYDRAULIC HOSES SB40
14 15 12 13 10 11
T PC A1 B1 B5 A5 Lef t boom T A6 B6 B4 A4 A2 B2 A1 B1 A2 B2 A3 B3
T HC A9 B9 A8 B8 3 2 A7 B7 B4 A4 A5 B5 A3 B3 B6 A6 A2 B2
A
N OT I C E ! T h i s d o c u me n t i s t he excl usi ve
DAT E NAME 1 / 1
pr oper t y of Sa n d v i k a n d i t mu s t be Bo o m c i r c u i t SHEET
S A N D V IK r et ur ned on r equest . T h e d o c u me n t mu s t
DRAWN BY 2 0 0 8 - 0 4 - 1 5 RG Ca r r i e r Hy d r . d i a g r a m
not be copi ed, r epr oduced, di scl osed t o SB4 0 - / SB4 0 NV- b o o ms
a n y t h i r d p a r t y o r u s e d i n ma n u f a c t u r e 2008- 04- 15 J EV DWG NR 1- 55157331- D
CHECKED
of subj ect ma t t e r t h e r e o f wi t h o u t t he
Copyri ght © Sandvi k M i ni ng and Constructi on pr i or wr i t t e n c o n s e n t of Sa n d v i k . Ca r r i e r H
APPROVED POSI TI ON I D- CODE 55157331
P UMP CY L I NDE R ( NV - mo d e l )
B OOM E X T . CY L I NDE R
AR BR AR BR
200bar 200bar 200bar 200bar
B
160bar 160bar
A B
606 605
5: 1 5: 1 5: 1 5: 1
150bar 210bar 210bar 250bar
BO AO BO AO 5: 1 5: 1
270bar 270bar 270bar 200bar C 270bar 270bar 270bar 270bar
AO BO
B A B A
A1 B1 61 61 B
61 61 A
3: 1 3: 1 214 213 3: 1 3: 1 5: 1 5: 1 5: 1 5: 1 150bar
BO AO BO AO AO BO AO BO
Y B A Y B A A B T A B T
318
2 216
C 403
On l y DD3 2 0 404
D 217 220 219 33 215 421 521
218 35bar
1 428 A B 403
21 68 419 404
228 307
229 429 38 39
B P2 A G P4 412 411
40
S6 S7
41
S1
207 319 328 55 56 30 31
100bar 6bar 321 329
C1 D1 T B B OOM V A L V E MA NI F OL D E1 F1
P3
B
S3 406 8 405 304 303
R AB AA
X2 2. 5: 1
160bar
T1 312 311
L S5 S6
221 23 5: 1
306 8 305 204 203
T2 227 423 2. 5: 1 2. 5: 1
300bar 300bar 160bar
S4 Z S R O L I T C D E F T1 G H P2
T3 C 212 211
B9 A9 X2 A8 B8 T4
42 43 36 37 48 49
T h i s v a l v e c o me s t o s a me s i d e a s
t h e b o o m s wi n g c y l i n d e r . 422 206 205
8
224 I D: 8 8 4 2 4 8 4 9
BXP1 4 8 6 6 - 0 2 230
P BR
46 47
T 426 424
223 425
I D: 8 8 4 2 4 7 1 9
BXP1 4 8 6 6 - 0 1
324 P BR
325 T 427
551 596 76 dD
8
HOSING SET / DIE-CUTTED HOSES OF BOOM SB40
14 15 12 13 10 11
T PC A1 B1 B5 A5 Lef t boom T A6 B6 B4 A4 A2 B2 A1 B1 A2 B2 A3 B3
T HC A9 B9 A8 B8 3 2 A7 B7 B4 A4 A5 B5 A3 B3 B6 A6 A2 B2
A
N OT I C E ! T h i s d o c u me n t i s t he excl usi ve
DAT E NAME 1 / 1
pr oper t y of Sa n d v i k a n d i t mu s t be Bo o m c i r c u i t SHEET
S A N D V IK r et ur ned on r equest . T h e d o c u me n t mu s t
DRAWN BY 2 0 0 8 - 0 4 - 1 5 RG Ca r r i e r Hy d r . d i a g r a m
not be copi ed, r epr oduced, di scl osed t o SB4 0 - / SB4 0 NV- b o o ms
a n y t h i r d p a r t y o r u s e d i n ma n u f a c t u r e 2008- 04- 15 J EV DWG NR 1- 55157331- D
CHECKED
of subj ect ma t t e r t h e r e o f wi t h o u t t he
Copyri ght © Sandvi k M i ni ng and Constructi on pr i or wr i t t e n c o n s e n t of Sa n d v i k . Ca r r i e r H
APPROVED POSI TI ON I D- CODE 55157331
15 15
667 644 660 661 671 650 670 698 630 631 640 641 680 681
651
2 7 2 2 6 4 6 4 4 4 3 3 4 4
551 544 560 561 571 550 570 598 530 531 540 541 580 581
567
2 8 3 2 2 1 4 1 4 4 4 10 3 3 4 4
451 444 460 461 471 450 470 498 430 431 440 441 480 481
467
2 8 3 2 2 1 4 1 4 4 11 10 3 3 590 4 4
4
330
367 351 344 360 361 371 350 370 398 331 340 341 380 381
552 156 90 gD
2 8 3 2 2 1 4 1 4 4 4 10 3 3 4 4
230
HOSING SET / DRILLING HOSING TF500-14
267 251 244 260 261 271 250 270 298 231 240 241 280 281
15 15
667 644 660 661 671 650 670 698 630 631 640 641 680 681
651
2 7 2 2 6 4 6 4 4 4 3 3 4 4
551 544 560 561 571 550 570 598 530 531 540 541 580 581
567
2 8 3 2 2 1 4 1 4 4 4 10 3 3 4 4
451 444 460 461 471 450 470 498 430 431 440 441 480 481
467
2 8 3 2 2 1 4 1 4 4 11 10 3 3 590 4 4
4
330
367 351 344 360 361 371 350 370 398 331 340 341 380 381
551 918 86 dD
2 8 3 2 2 1 4 1 4 4 4 10 3 3 4 4
230
267 251 244 260 261 271 250 270 298 231 240 241 280 281
HOSING SET / DRILLING HOSING, SB40/TF, IMP., SLU
8
1
6
7
3
3
123
121
125
6
189
4
1
122
124
105
1
3 5
112
111
3
192
194
191
197
4
195
196
3
193
198
117
2
116
115
106
107
102
103
4
108
101
203
202
214
14
207
204
205
206
211
209
212
208
210
213
13
12
201
123
121
125
6
189
4
1
122
124
105
1
3 5
112
111
3
192
194
191
197
4
195
196
3
193
198
117
2
116
115
106
107
102
103
4
108
101
203
202
214
14
207
204
205
206
211
209
212
208
210
213
13
12
201
195
196
192
197
198
193
126
132
130
100
101
125
203
211
296
208
295
291
20
289
201
290
294
293
292
4
202
4
4
206
205
10
389
11
394
12
395
13
301
397
14
314
396
315
390
15
305
391
311
302
317
5
303
316
306
304
318
320
321
398
399
322
203
211
296
208
295
291
20
289
201
290
294
293
292
4
202
4
4
206
205
10
389
11
394
12
395
13
301
397
14
314
396
315
390
15
305
391
311
302
317
5
303
316
306
304
318
320
321
398
399
322
10 12
11 12
109
213
211
113
209
197
21
7
122
115
9
14
14
195
31 32 33 34
9
20
30 4
112
108
211
209
213
199
196
198
18 13
14
1
14
114
124
22
22
123
21
9
121
22
20
188
193
192
189
190
191
20
20
213 213
211 211
14 14
209 209
14 14
112 113
1 1 7
9 108 9
109
195 9
9 10 12
196 11 12
122
115
21
114
189 188
190 192
197
121
198
551 645 82 jJ
21
191 193
123
18 13
31 32 33 34
HOSING SET / WATER MIST FLUSHING NC7N, CARRIER
22 22 199 30 4
22 124
20
20
213 213
211 211
14 14
209 209
14 14
112 113
1 1 7
9 108 9
109
195 9
9 10 12
196 11 12
122
115
21
114
189 188
190 192
197
121
198
551 647 35 iJ
21
191 193
HOSING SET / FLUSHING CONTROL
123
18 13
31 32 33 34
22 22 199 30 4
22 124
106
105
112
111
110
2 1
107
3 1 A 2
9 1 2 3 4 5 6 7 8
551 736 90 bB
170909 RG Pa r t n u mb e r s 1 a n d 2 we r e v i c e v e r s a A
Updated Change
Date by n o t . Da t e Wa s b e f o r e Po s . Re v .
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME TC 7/8 SHEET 1/ 3
SANDVIK returned on request. The document must
DRAWN BY2009-03-16 RG Carrier Hydr.diagram
not be copied, reproduced, disclosed to Central lubr. for carrier/fitting blocks
any third party or used in manufacture CHECKED 2009-03-16 JN DWG NR 3-55173690-B
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED CarrierH 55173690
POSITION ID-CODE
30
DWG NR 3-55173690-B
29
55173690
2/ 3
28
ID-CODE
SHEET
27
3
1
25
2
4
OF CARRIER
8
24
TC 7/8
22
PUMP
TO GREASE
6
8
POSITION
Carrier Hydr.diagram
20
1
5
3
7
CarrierH
Tukilaakeri / Support bearing
18
NAME
RG
JN
17
DRAWN BY2009-03-16
CHECKED 2009-03-16
DATE
APPROVED
16
15
SANDVIK
12
11
399 399
21 21
4
398 4 397 398 397
304 305
4 4
4 4 305 4 4
304 4 4 4 4
IF ONE BOOM
IF ONE BOOM 304 305
4
302
SCHEMATIC, HYDRAULIC / CENTRAL LUBRACATION
B 350bar
1 2 3 4
1 2 3 4
3 1 A 2
9 1 2 3 4 5 6 7 8
552 153 01 cB
170909 RG Pa r t n u mb e r s 1 a n d 2 we r e v i c e v e r s a A
Updated Change
Date by n o t . Da t e Wa s b e f o r e Po s . Re v .
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME TC 7/8 SHEET 1/ 3
SANDVIK returned on request. The document must
DRAWN BY2009-03-16 RG Carrier Hydr.diagram
not be copied, reproduced, disclosed to Central lubr. for carrier/fitting blocks
any third party or used in manufacture CHECKED 2009-03-16 JN DWG NR 3-55173690-B
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED CarrierH 55173690
POSITION ID-CODE
30
DWG NR 3-55173690-B
29
55173690
2/ 3
28
ID-CODE
SHEET
27
3
1
25
2
4
OF CARRIER
8
24
TC 7/8
22
PUMP
TO GREASE
6
8
POSITION
Carrier Hydr.diagram
20
1
5
3
7
CarrierH
Tukilaakeri / Support bearing
18
NAME
RG
JN
17
DRAWN BY2009-03-16
CHECKED 2009-03-16
DATE
APPROVED
16
15
SANDVIK
12
11
399 399
21 21
4
398 4 397 398 397
304 305
4 4
4 4 305 4 4
304 4 4 4 4
IF ONE BOOM
IF ONE BOOM 304 305
4
302
4
HOSING SET / TC7 AUTOMATIC LUBRICATION CARRIER, 2-BOOMS
B 350bar
166 168
167 169
158
8 10 162
159 154
163
104 165 150
164 155
151
11 161 8 160 156
103 10 152
550 788 87 eC
100
153 8 157
11 102 10
101
HOSING SET / CENTRAL LUBRICATION TB40/SB40
31 32 35 36
30 32 33 34
30 31 32
8 7 6 5 4
30 31 32 37 4 5 6 7 8 10
5 12 31 32
31 32 36
279 281
280 270 270 274
274 275
271 271
275
8 10 272 272 276
550 788 87 eC
276
209 273 8 206 278 277 273 8 278 277
208 11 10 10
11
207 205
HOSING SET / CENTRAL LUBRICATION TB40/SB40
31 32 35 36
30 32 33 34
30 31 32
4 5 6 7 30 31 32 37
5 12 31 32
31 32 36
166 168
167 169
158
8 10 162
159 154
163
104 165 150
164 155
151
11 161 8 160 156
103 10 152
550 891 92 cC
100
153 8 157
11 102 10
101
HOSING SET / CENTRAL LUBRICATION, TB40/SB40
31 32 35 36
30 32 33 34
30 31 32
8 7 6 5 4
30 31 32 37 4 5 6 7 8 10
5 12 31 32
31 32 36
279 281
280 270 270 274
274 275
271 271
275
8 10 272 272 276
550 891 92 cC
276
209 273 8 206 278 277 273 8 278 277
208 11 10 10
11
207 205
HOSING SET / CENTRAL LUBRICATION, TB40/SB40
31 32 35 36
30 32 33 34
30 31 32
4 5 6 7 30 31 32 37
5 12 31 32
31 32 36
NO ILLUSTRATION AVAILABLE
5 4
1 2
12
7
7
6
6
5
4 5
3
11
12
2
1
1
10
10
9 9
8 8
9
7
8
6
4 5
11
1
4
10
1 3
8 6
4 5
11
3 4
10
2 1
5 6
4 3 4
7
13
9
8
14
2
12
11
3
4
10
5
6
7 8
10
5
9
ALTERNATIVE PART
12 14 16 17 18
19 20 21 30
15
15.2
15.1
15.4
LINCOLN 1/2
PARTS FOR CENTRAL LUBRICATION HOSES
LINCOLN
Ref Part No. Description Standard designation Qty
1 ALTERNATIVE PARTS:
851 786 59 DISTRIBUTOR SSV6
9.1 886 503 79 START FITTING, WITHOUT CHECK VALVE, SHORT 404--20236--4--1 D=6
10 855 876 09 PLUG M10X1
12 852 231 49 ELBOW ADAPTER WITH PIPE D=6
12.1 851 599 99 ELBOW ADAPTER R 1/8 D=6
12.2 851 598 69 ELBOW ADAPTER M6x1 D=6
LINCOLN 2/2
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
SANDVIK
HYDRAULIC HOSES,
SLEEVES, FITTINGS AND
ADAPTERS
CONTENTS
ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20--35
HOSE TYPE SIZE QUALITY ADAPTER 1 ADAPTER 2 FLANGE LENGHT ANGLE THREAD
PSI (mm) BTW TYPE
ADAPTERS
1SN 04 M = MSHA A A 3000PSI 0˚ JIC
2SC 06 S = Superior B B 6000PSI 90˚ BSP
3W 08 A = ABRA C C 180˚ M
4SH 10 R = red D D S
1W 12 B = blue F F
R3 16 N N
R4 20 O O
PEX 24 I I
32 H H
L L
E E
THREAD TYPE:
-- M = Metric
-- R = R (BSP) 60˚
-- J = JIC 37˚ (UNF)
-- S = SAE 45˚ (UNF)
HOSE QUALITY:
-- M = MSHA
-- S = Superior
-- A = Superabra wear--resistant
-- R = red cover
-- B = blue cover
LENGHT:
-- Distance between sealing faces.
L = from the center of the sealing L = from the center of the sealing
surface to the other surface to the other sealing surface
ADAPTER TYPE:
A 0˚ (straight)
B 90˚
C 180˚
D 45˚
F flange SAE 3000 / 6000PSI
N banjo
O without a adapter
I straight tube head
H 45˚ tube head
L 90˚ tube head
E special adapter
FJ92B1212 F J 9 2 B 12 12
AX10B2020 A X 1 0 B 20 20
AY90B1616 A Y 9 0 B 16 16
SM10B0406 S M 1 0 B 04 06
BM10B0614 B M 1 0 B 06 14
FITTING FITTING CONNEC- ANGLE NUT TYPE SERIES TAIL SIZE SWIVEL
CODE TYPE TION TYPE SIZE
FB F = female J = JIC 1 = straight 0 = no nut B 04 = 1/4” 04 = 1/4”
FJ S = pipe B = BSP 4 = 45˚ 1 = crimped I 06 = 3/8” 06 = 3/8”
AX B = banjo M = metric 9 = 90˚ 2 = wire locked M 08 = 1/2” 08 = 1/2”
AY M = male X = SAE3000 3 = slip back 10 = 5/8” 10 = 5/8”
SM Y = SAE6000 12 = 3/4” 12 = 3/4”
BM 16 = 1” 16 = 1”
MB 20 = 1 1/4” 20 = 1 1/4”
MJ 24 = 1 1/2” 24 = 1 1/2”
32 = 2” 32 = 2”
FITTING SERIES:
-- B = Universal standard serie
-- I = Interlock heavy serie
-- M = Multispiral serie
THREAD TYPES:
B BSP 60˚
J JIC 37˚ (UNF)
BM Banjo
SM Metric
X SAE3000 PSI
Y SAE6000 PSI
THREAD TYPE:
-- 04 04 = Standard
-- 04 06 = Step size
2. COMPONENTS
TABLE 1
PRESSURE HOSES 2SC SLEEVES SN03T
HOSE SIZE TYPE SANDVIK TYPE SANDVIK SWAGING HOSE OUTER HOSE INNER
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING STRIPPING
4 1/4 6,4 2SC04MS 886 897 49 SN03T04 886 898 79 0,717 18,20 -- --
6 3/8 9,5 2SC06MS 886 912 69 SN03T06 886 913 99 0,823 20,90 -- --
8 1/2 12,7 2SC08MS 886 927 09 SN03T08 886 928 39 0,925 23,50 -- --
10 5/8 15,9 2SC10MSA 550 160 69 SN03T10 813 076 69 1,079 27,40 -- --
12 3/4 19,0 2SC12MS 550 930 66 SN03T12 813 047 69 1,236 31,40 -- --
16 1 25,4 2SC16MS 550 930 67 SN03T16 813 048 99 1,551 39,40 -- --
PRESSURE HOSES 3W WOOD SLEEVES S004M
HOSE SIZE TYPE SANDVIK TYPE SANDVIK SWAGING HOSE OUTER HOSE INNER
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING STRIPPING
8 1/2 12,7 3W08MS 882 517 59 S004M08 882 520 79 1,028 26,10 34,0 mm --
12 3/4 19,0 3W12MS 882 602 39 S004M12 882 603 69 1,346 34,20 40,0 mm --
16 1 25,4 3W16MS 882 606 49 S004M16 882 607 79 1,669 42,40 52,0 mm --
20 1 1/4 31,8 3W20MS 881 783 59 S004M20 881 784 89 1,937 49,20 54,0 mm --
PRESSURE HOSES 4SP SLEEVES S0420
HOSE SIZE TYPE SANDVIK TYPE SANDVIK SWAGING HOSE OUTER HOSE INNER
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING STRIPPING
06 3/8 9,5 4SP06 552 186 23 S042006 552 186 29 0,898 22,8 25,0 mm --
08 1/2 12,7 4SP08 552 107 67 S042008 552 100 22 1,023 26,0 27,0 mm --
10 5/8 15,9 4SP10 552 107 68 S042010 552 100 24 1,142 29,0 30,0 mm --
PRESSURE HOSES 4SH SLEEVES S004I
HOSE SIZE TYPE SANDVIK TYPE SANDVIK SWAGING HOSE OUTER HOSE INNER
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING STRIPPING
12 3/4 19,0 4SH12MS 550 269 71 S004I12 550 269 72 1,327 33,7 54,0 mm 13,5 mm
16 1 25,4 4SH16MS 552 107 27 S004I16 552 100 25 1,654 42,0 65,0 mm 17,0 mm
20 1 1/4 31,8 4SH20MS 552 107 34 S004I20 552 100 26 1,988 50,5 74,0 mm 21,5 mm
24 1 1/2 38 4SH24MS 552 107 41 S004I24 552 100 27 2,283 58 81,0 mm 26,0 mm
TABLE 2
2 PIECE SWAGED FITTINGS (JIC)
HOSE THREAD TYPE 0˚ SANDVIK TYPE SANDVIK TYPE SANDVIK STEP SIZE SANDVIK STAND PIPE SANDVIK STAND PIPE SANDVIK
TYPE PART N:O ELBOW PART N:O ELBOW PART N:O FITTING PART N:O FITTING 90
90˚ PART N:O FITTING 45
45˚
PART N:O
90˚ 45˚
2SC04MS 7/16--20 FJ11B0404 886 899 09 FJ91B0404 886 901 29 FJ41B0404 81620960 FJ11B0406 886 900 09 SM90B0406 886 903 89 SM10B0406 886 902 59
2SC06MS 9/16--18 FJ11B0606 886 914 19 FJ91B0606 886 915 49 FJ41B0606 886 916 79 FJ12B2832 55173570 -- -- -- --
2SC08MS 3/4--16 FJ11B0808 816 208 39 FJ91B0808 816 214 39 FJ41B0808 816 928 49 -- -- -- -- -- --
3W08MS 3/4--16 FJH11M0808 882 518 89 -- -- -- -- -- -- -- -- -- --
1SN10MS 7/8--14 FJ11B1010 816 209 69 FJ91B1010 816 215 69 FJ41B1010 853 824 99 -- -- -- -- -- --
2SC10SA 7/8--14 FJ11B1010 816 209 69 FJ91B1010 816 215 69 FJ41B1010 853 824 99 -- -- -- -- -- --
1SN12MS 1 1/16--12 FJ12B1212 816 210 29 FJ92B1212 816 216 99 FJ42B1212 853 825 19 -- -- -- -- -- --
2SC12MS 1 1/16--12 FJ12B1212 816 210 29 FJ92B1212 816 216 99 FJ42B1212 853 825 19 -- -- -- -- -- --
3W12MS 1 1/16--12 FJ12M1212 882 604 99 FJ92M1212 882 605 19 -- -- -- -- -- -- -- --
1SN16MS 1 5/16--12 FJ12B1616 816 211 59 FJ92B1616 816 217 19 FJ42B1616 857 750 19 -- -- -- -- -- --
2SC16MS 1 5/16--12 FJ12B1616 816 211 59 FJ92B1616 816 217 19 FJ42B1616 857 750 19 -- -- -- -- -- --
3W16MS 1 5/16--12 FJ12M1616 882 608 09 FJ92M1616 882 609 29 -- -- -- -- -- -- -- --
1SN20MS 1 5/8--12 FJ12B2020 816 212 89 FJ92B2020 816 218 49 FJ42B2020 857 751 49 -- -- -- -- -- --
3W20MS 1 5/8--12 FJ12M2020 881 785 09 FJ92M2020 881 786 39 -- -- -- -- -- -- -- --
1SN24MS 1 7/8--12 FJ12B2424 816 327 59 FJ12B2424 816 415 19 FJ42B2424 869 274 59 -- -- -- -- -- --
1SN32MS 2 1/2--12 FJ12B3232 816 416 49 FJ92B3232 816 417 79 FJ42B3232 866 013 99 -- -- -- -- -- --
4SP06 9/16--18 FJ11B0606 552 186 28 FJ91B0606 552 186 36 FJ41B0606 552 186 37 -- -- -- -- -- --
4SP08 3/4--16 FJ11B0808 816 208 39 FJ91B0808 816 214 39 FJ41B0808 816 928 49 -- -- -- -- -- --
4SP10 7/8--14 FJ11B1010 816 209 69 FJ91B1010 816 215 69 FJ41B1010 853 824 99 -- -- -- -- -- --
4SH12MS 1 1/16--12 FJ12I1212 550 269 76 FJ92I1212 550 269 77 FJ42I1212 552 100 43 -- -- -- -- -- --
4SH16MS 1 5/16--12 FJ12I1616 552 100 53 FJ92I1616 552 100 55 FJ42I1616 552 100 54 -- -- -- -- -- --
4SH20MS 1 5/8--12 FJ12I2020 552 100 61 FJ92I2020 552 100 63 FJ42I2020 552 100 62 -- -- -- -- -- --
4SH24MS 1 7/8--12 FJ12I2424 552 106 91 FJ92I2424 552 106 94 FJ42I2424 552 106 92 -- -- -- -- -- --
TABLE 3
2 PIECE SWAGED FLANGE FITTINGS / SAE 3000 PSI
HOSE FLANGE SAE 3000 SANDVIK SAE3000 SANDVIK SAE3000 SANDVIK
TYPE 0 PART N:o ELBOW 90 PART N:o ELBOW 45 PART N:o
1SN12MS 3/4” AX90B1212 850 717 09
2SC12MS 3/4” AX90B1212 850 717 09
3W12MS 3/4” AX90B1212 850 717 09
1SN16MS 1” AX90B1616 813 095 59 AX40B1616 813 038 89
1SN16MS 1 1/4” AX10B1620 817 142 99 AX90B1620 813 096 89
2SC16MS 1” AX90B1616 813 095 59 AX40B1616 813 038 89
2SC16MS 1 1/4” AX10B1620 817 142 99 AX90B1620 813 096 89
3W16MS 1” AX90B1616 813 095 59
3W16MS 1 1/4” AX90B1620 813 096 89
1SN20MS 1” AX40B2016 817 740 09
1SN20MS 1 1/4” AX90B2020 815 065 49
1SN20MS 1 1/2” AX90B2024 817 890 79
3W20MS 1 1/4” AX90B2020 815 065 49
1SN24MS 1 1/2” AX10B2424 865 504 39 AX90B2424 865 505 69
1SN24MS 2” AX90B2432 550 214 16
1SN32MS 1 1/2” AX10B3224 887 795 79 AX90B3224 263 574 28
1SN32MS 2” AX10B3232 817 753 99 AX90B3232 817 739 39
TABLE 4
2 PIECE SWAGED FLANGE FITTINGS / SAE 6000 PSI
HOSE FLANGE SAE 6000 SANDVIK SAE6000 SANDVIK SAE6000 SANDVIK
TYPE 0 PART N:o ELBOW 90 PART N:o ELBOW 45 PART N:o
3W12MS 1” AY90M1216 550 269 81
3W16MS 1 1/4” AY90M1620 550 669 69
3W20MS 1 1/4” AY10M2020 885 460 09 AY90M2020 883 664 59
4SH12M 3/4” AY10I1212 552 100 46 AY90I1212 552 100 50 AY40I1212 552 100 47
4SH12M 1” AY10I1216 550 269 79 AY90I1216 550 269 81
4SH16M 1” AY10I1616 552 100 58 AY90I1616 552 100 60 AY40I1616 552 100 59
4SH20M 1 1/4” AY10I2020 552 100 64 AY90I2020 552 100 66 AY40I2020 552 100 65
4SH24M 1 1/2” AY10I2424 551 831 28 AY90I2424 552 106 96 AY40I2424 552 106 95
TABLE 5
PUMP SUCTION HOSES AND FITTINGS
HOSE FLANGE TYPE 0˚ SANDVIK TYPE SANDVIK TYPE SANDVIK TYPE SANDVIK TYPE SANDVIK
TYPE PART N:O
NO ELBOW 90˚ PART N:O
NO ELBOW 45˚ PART N:O
NO ELBOW 70˚ PART N:O
NO ELBOW 180˚ PART N:O
NO
R4--050 2” SMC87492769 874 927 69 SMC87919349 879 193 49 SMC26396428 263 964 28
R4--050 2” SMC87493089 874 930 89 SMC26358308 263 583 08
R4--050 2 1/2” SMC55078585 550 785 85 SMC55078541 550 785 41
R4--065 2” SMC55078673 550 786 73
R4--065 2 1/2” SMC87920679 879 206 79 SMC32072798 320 727 98 SMC23598898 235 988 98 SMC23574498 235 744 98 SMC33211638 332 116 38
R4--065 2 1/2” SMC55021698 550 216 98
R4--065 2 1/2” SMC87920709 879 207 09
TABLE 6
FIRE SUPPRESSION HOSES AND FITTINGS
HOSE SANDVIK TYPE SANDVIK TYPE SANDVIK
TYPE PART N:o 0˚ PART N:o ELBOW 90˚ PART N:o
1SN04MSR 887 003 49 FJ11B0404 886 899 09 FJ91B0404 886 901 29
1SN08MSR 887 004 79 FJ11B0808 816 208 39 FJ91B0808 816 214 39
1SN12MSR 887 005 09 FJ11B1212 816 210 29 FJ92B1212 816 216 99
TABLE 7
CABLE COVER HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK TYPE SANDVIK TYPE SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o ELBOW 45˚ PART N:o TYPE SANDVIK PART N:o SWAGING
R3--010B 888 135 69 FJ11B0606 886 914 19 FJ41B0606 886 916 79 SN03T06 886 913 99 22,00
R3--013B 888 135 69 FJ11B0808 816 208 39 FJ41B0808 816 928 49 SN03T08SOR 888 139 79 26,10
R3--016B 888 136 99 FJ11B1010 816 209 69 FJ41B1010 853 824 99 SN03T10SOR 888 138 49 29,40
R3--019B 888 136 99 FJ12B1212 816 210 29 FJ42B1212 853 825 19 SN03T12SOR 888 140 39 33,50
R3--025B 888 136 99 FJ12B1616 816 211 59 FJ42B1616 857 750 19 SN03T16 813 048 99 40,90
R3--032B 888 137 19 FJ12B2020 816 212 89 FJ42B2020 857 751 49 SN03T20 813 049 19 51,00
TABLE 8
CONCRETE HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK TYPE SANDVIK TYPE SANDVIK SWAGING SLEEVES
TYPE PART N:o 0˚ PART N:o ELBOW 90˚ PART N:o Inch mm TYPE SANDVIK PART N:o
PEX--28X4.0 850 764 79 FJ12B1212 816 210 29 -- -- 1,217 30,90 SN03T12 813 047 69
PEX--40X5.6 853 561 69 FJ12B1616 816 211 59 -- -- 1,574 40,00 SO42016SOR 159 797 08
PEX--40X5.6 853 561 69 FJ12B2020 816 212 89 -- -- 1,913 48,60 SN03T20 813 049 19
PEX--50X6.9 886 213 09 -- -- -- -- -- -- -- --
TABLE 9
WATER HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK FITTING SANDVIK CONNECTING SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o PIECE PART N:o TYPE SANDVIK PART N:o SWAGING
REEL--038 551 856 81 FJ12B2424 816 327 59 CONNECTOR--24 551 856 84 SN03T24 813 050 89 --
REEL--045 551 735 66 FJ12B2832 551 735 70 CONNECTOR--28 551 735 73 SO42032 551 735 72 68,1 mm
REEL--51 551 664 07 FJ12B3232 816 416 49 CONNECTOR--32 551 664 16 SN03T32 813 051 09 72,5 mm
TABLE 10
SPIRAL HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK FITTING SANDVIK CONNECTING SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o PIECE PART N:o TYPE SANDVIK PART N:o SWAGING
4SP08 552 107 67 FJ11B0808 816 208 39 CONNECTOR--24 551 856 84 S042008 55210022 --
REEL--045 551 735 66 FJ12B2832 551 735 70 CONNECTOR--28 551 735 73 SO42032 551 735 72 68,1 mm
REEL--51 551 664 07 FJ12B3232 816 416 49 CONNECTOR--32 551 664 16 SN03T32 813 051 09 72,5 mm
M/M ---ADAPTER
Hose size T1 JIC 37˚ THREAD PART No.
JIC
04 7/16--20 858 463 39
06 9/16--18 817 184 89
08 3/4--16 817 164 69
10 7/8--14 816 765 49 T1 T2
12 1 1/16--12 853 396 79
16 1 5/16--12 816 764 19 HEX
T1=T2
20 1 5/8--12 853 395 49
24 1 7/8--12 816 724 89
32 2 1/2--12 869 588 59
M/M REDUCER
JIC
Hose size T1 JIC 37˚ THREAD T2 JIC 37˚ THREAD PART No.
6--4 9/16--18 7/16--20 883 385 19
8--6 3/4--16 9/16--18 879 398 39
T1 T2
10--6 7/8--14 9/16--18 883 385 19
10--8 7/8--14 3/4--16 817 177 59 HEX
12--8 1 1/16--12 3/4--16 882 580 29
12--10 1 1/16--12 7/8--14 879 396 89
16--12 1 5/16--12 1 1/16--12 879 395 59
20--12 1 5/ 8--12 1 1/16--12 879 394 29
20--16 1 5/8--12 1 5/16--12 879 393 09
24--20 1 7/8--12 1 5/ 8--12 879 392 79
M/M ---ADAPTER
Hose size T1 JIC 37˚ THREAD T2 METRIC THREAD PART No.
04 7/16--20 M 10 * 1 817 169 09
JIC METRIC
04 7/16--20 M 12 * 1.5 870 593 79
06 9/16--18 M 12 * 1.5 872 368 49
06 9/16--18 M 14 * 1.5 866 769 99
T1 T2
06 9/16--18 M 16 * 1.5 872 560 89
08 3/4--16 M 14 * 1.5 550 404 93 HEX SEAL
08 3/4--16 M 16 * 1.5 550 442 96
08 3/4--16 M 18 * 1.5 867 503 29
10 7/8--14 M 18 * 1.5 872 291 59 BULKHEAD ADAPTER
10 7/8--14 M 22 * 1.5 872 290 29 JIC
12 1 1/16--12 M 22 * 1.5 864 322 39
12 1 1/16--12 M 26 * 1.5 344 281 38
16 1 5/16--12 M 26 * 1.5 817 170 69
T1 T2
HEX
ADJUSTABLE
Hose size T1 JIC 37˚ THREAD T2 JIC 37˚ THREAD PART No.
T1=T2
04 7/16--20 7/16--20 817 100 09
-- 1/2--20 1/2--20 816 748 09
06 9/16--18 9/16--18 817 238 79
08 3/4--16 3/4--16 817 099 09
10 7/8--14 7/8--14 816 747 89
12 1 1/16--12 1 1/16--12 816 746 59
16 1 5/16--12 1 5/16--12 816 745 29
20 1 5/8--12 1 5/8--12 857 746 79
24 1 7/8--12 1 7/8--12 881 828 69
T1
T2 T1=T2=T3
CROSS ADAPTER
JIC
Hose T1 JIC 37˚ PART No.
size THREAD T4
04 7/16--20 857 954 89
06 9/16--18 853 391 39
08 3/4--16 819 563 69
10 7/8--14 853 390 09
T1 T3
12 1 1/16--12 853 389 49
T2 T1=T2=T3=T4
JIC
Hose T1 JIC 37˚ PART No.
size THREAD STEEL PLUG ( :
04 7/16--20 817 303 39 JIC
-- 1/2--20 817 309 09
06 9/16--18 858 456 09
08 3/4--16 817 304 69
10 7/8--14 817 310 69
12 1 1/16--12 817 268 09
16 1 5/16--12 817 286 69
20 1 5/8--12 817 308 79
24 1 7/8--12 817 291 39
( : Recommended for proper protection against dirt during repairs and transportation of hydraulic components!
Nr. Hole / Thread PART no. Nr. Hole / Thread PART no.
m m m m
min max min max
8 6, 5 7, 9 634 003 60 44 26, 1 27, 9 634 021 20
10 7, 2 8, 7 634 004 90 45 27, 4 29, 2 634 022 50
11 8, 3 9, 8 634 005 10 50 29, 1 30, 6 634 023 80
12 8, 8 10, 3 634 006 40 52 30, 7 32, 2 634 024 00
15 9, 8 11, 6 634 007 07 55 32, 8 34, 3 634 025 30
16 10, 6 12, 1 634 008 00 57 34, 6 36, 1 634 033 90 (:
PLASTIC CAP
18 12, 2 13, 7 634 010 90 58 35, 6 37, 1 818 807 99
20 13, 1 14, 7 634 011 10 60 37, 7 39, 2 634 026 60
25 13, 7 15, 2 634 012 40 65 41, 2 42, 7 634 027 90
27 14, 8 16, 3 634 013 70 70 43, 6 45, 1 634 028 10
m
M
B
12367 M 25, M 26 3/4 1 1/16 9,0 25, 5 7, 0 880 387 49
12369 M 32 1 1 5/16 9,0 32, 0 7, 0 880 388 79
12398 M 40, M 42 1 1/4 1 5/8 9,0 41, 5 7, 0 880 389 09 C
( : Use this plastic cover plug to protect JIC and BSP adapter fittings.