APEX ENGINEERS

Skill Evaluation Criteria

Process Injection moulding Deflashing/ Inspection Packing & Dispatch Tool Room

Min Skill Level Required L2 L2 L2 L3

1. Saftey 1. Saftey 1. Saftey 1. Saftey

2. 1S, 2S 2. 1S, 2S 2. 1S, 2S 2. 1S, 2S

Level 1 3.Awareness about Material 3.Awareness about Material 3.Awareness about Material 3.Awareness about Material
(Basic Training handling & Tags handling & Tags handling & Tags handling & Tags
Provided)
4. Awareness about Molding 4. Awareness about Molding 4. Awareness about Molding 4. Awareness about Molding
Defects Defects Defects Defects

5. Awareness about Abnormal 5. Awareness about Abnormal 5. Awareness about Abnormal 5. Awareness about Abnormal
Conditions Conditions Conditions Conditions

L1+ L1+ L1+ L1+

1. Knowledge of visual inspection 1.

weighing machines, packing
1. Machine operation standard & FIFO 1. Drawing reading

2. Process Awareness & NG Part

2. Knowledge of work instructions 2. Knowledge of work instructions
handling
2. Basic Knowledge about Gauging

3. Knowledge of work instructions 3.

Process Awareness & NG Part 3. Awareness about similar parts
handling & limit samples 3.Lux level
Level 2
(Can Work
Independently)
4. Knowledge of work instructions 4.
Awareness about part
4. Daily machine checksheet Identification & tracebility

5. Awareness about part 5. Awareness about similar parts 5.Lux level

Identification & tracebility & limit samples

6. Awareness about similar parts & 6. Awareness about part

limit samples Identification & tracebility

7. Lux Level 7. Lux level

Page 1 of 3
 APEX ENGINEERS
Skill Evaluation Criteria
Process Injection moulding Deflashing/ Inspection Packing & Dispatch Tool Room

Min Skill Level Required L2 L2 L2 L3

L2+ L2+ L2+ L2+

1. Basic knowledge of machine 1. 5S 1. 5S 1. 5S

setting & troubleshooting

2. Mold loading & unloading 2. Kaizen & Pokayoke 2. Kaizen & Pokayoke 2. Basic knowledge of machine
Level 3 setting
(Can work
independently & solve
minor problems) 3. Kaizen & Pokayoke 3. Awareness about 4M change 3. Awareness about 4M change 3. Knowledge of mould
management management maintenance

4. 5S 4. Awareness about FIFO & 4. Kaizen & Pokayoke

Identification tags

5. Awareness about 4M change 5. Awareness about 4M change

management management

L3+ L3+ L3+ L3+

1. Can train others about all the 1. Can train others about all the 1. Can train others about all the 1. Can train others about all the
topics upto level 3 topics upto level 3 topics upto level 3 topics upto level 3
Level 4
(Can train
others) 2. Awareness about IPP & IPC 2. Awareness about IPP & IPC 2. Awareness about IPP & IPC 2. Awareness about IPP & IPC

3. Awareness about QMS (ISO & 3. Awareness about QMS (ISO & 3. Awareness about QMS (ISO & 3. Awareness about QMS (ISO &
IATF) IATF) IATF) IATF)

Skiil evaluation frequency is 6 months

Prepared By: Balkrishna Aage Approved By: Padmaja Motaparti

QF-204 Rev No: 00 Date: 1.07.2024

Page 2 of 3
 FMT No:- QF-204
(A)
APEX ENGINEERS
Rev No:- 00

SKILL EVALUTION CRITERIA - OPERATORS Issue Date:-

1.11.2018

Skill Evaluation frequency min 2 times in year

Skill Die Loading & Abnoramal
Machine Operation Work Instruction 4M Change Weighing Visual Inspection 5 S & Safety NG Part Handling
Level unloading Situations

Maintain level 3 since 6 Maintain level 3 since 6 Maintain level 3 since 6 Maintain level 3 since 6 Maintain level 3 since 6 Maintain level 3 since 6
Maintain level 3 since 1 Maintain level 3 since 1 Maintain level 3 since 1
L4 months & can train L-2
operator. And Passed the
year & can train L-2 year & can train L-2
operator. operator.
Months & can train L-2
operator. And Passed
Months & can train L-2 months & can train L-2 Months & can train L-2
operator. And Passed operator. And Passed inspector. And Passed
year & can train L-2
operator.
Months & can train L-2
operator. And Passed
Test with min. 60% the Test with min. 60% the Test with min. 60% the Test with min. 100% the Test with min. 100% the Test with min. 100%

Knows about abnormal Knows about 4M Can do gauging & visual Maintains good 3S in his
Having at least 1 years
Can operate the machine, Knowledge of Work Inst. conditions & his resp change managment & inspection. Knows about area, Can detect major &
of experience in mold
knows Work Instruction & / Insp. Std. and can during abnormal his resp during 4M Can weight the material, Red Bin. Can explain can explain 3S terms, minor defects. Knows &
change & can change
L3 can explain the work Inst. in
Hindi.
mold as per work
instructions
explain in Hindi
language.
conditions,
can explain Abnormal
change,
can explain 4M change
knows Work Instruction
And Passed the Test
Inspection Work
Instruction & Limit
Good knowledge of can explain the use of
using PPEs & follow Red Bins.
And Passed the Test with And Passed the Test Conditions in Hindi. mangement. with min. 70% samples. safety rules. And Passed the Test
independently & passed
min. 60% with min. 90% And Passed the Test And Passed the Test And Passed the Test And Passed the Test with min. 70%
the test with min. 80%.
with min. 60% with min. 60%. with min. 70% with min. 90%

Can do gauging & visual Knows about 3S and

Knows about abnormal Knows about 4M
Can weight the material inspection. Knows about maintains average 3S in
Can operate the machine & conditions & his resp change managment & Can detect only minor
Knowledge of Work Inst. & knows Work use of Red Bins. But his area but cannot
knows Work Instruction. during abnormal his resp during 4M defects. Knows but may
/ Insp. Std. But cannot Instruction. cannot explain explain 3S terms, Basic
L2 But Cannot explain the work Having at least 6
inst. months of experience in explain.
And Passed the Test
conditions,
but cannot explain
change,
but cannot explain 4M
But Cannot explain the
work inst.
Inspection Work
Instruction & Limit
knowledge of using PPEs
& follow safety rules
not explain the use of
red bins.
And Passed the Test with mold change & can Abnormal Conditions. change mangement. And Passed the Test
change mold as per with min. 60%. And Passed the Test samples. sometimes.
min. 60%. And Passed the Test And Passed the Test with min. 70%.
work instructions & with min. 50%. And Passed the Test And Passed the Test
with min. 60%. with min. 60%.
passed the test with with min. 50%. with min. 60%.
min. 60%.

Basic knowledge of No knowledge of

Cannot operate the mold loading & Can weight the material Gauging. Basic Basic knoledge of
No knowledge of Work Basic awareness of Basic awareness of 4M Basic awareness of
L1 machine. No Awareness of unloading but do not
Work instruction. have any experience of
Inst. / Insp.Std.
And failed in Test.
Abnormal Conditions. change mangement.
in guidence of Shift knowledge of Visual
Supervisors And Passed Inspection.And Passed
cleanliness & safety.
And failed in Test.
product defects.Passed
the Test with min. 30%.
mold change & failed in the Test with min. 30% the Test with min. 30%.
test.

L 2 - Can do job Independently

Level Indication :
L 4 - Can train others

Prepared by Verified by Approved by