Fitting Shop fery important work in engineering. Fitting sh is removed by using hand tool Js ete. The person working on fit troduction : Fitting work is slice where unwanted material ‘bop, commonly used tools are had known as a fitter rious Kinds of Tools used in a Shop ‘oe various kinds of tools used in a fitting shop are as the following : 1. Holding tools 2 Marking tools 3. Cutting tools 4. Striking tools 5. Driling tools HOLDING TOOLS : The tools which are used to hold the job jobs are known as holding tols. Some of the holding tools are as the consists of a small sl and a mild steel handle. (@FBench Vice : Iti used to hold the jb, It is made up of east iron. It has two jaws. One is fized jaw and ther is moveable jaw. tates Wortanop Practon 1 (@) Pipe View : It is used for working on the circular mate only aif at in bench vice, jaws move left and right whi upward and downward. hhas two jaws but Pe Vice 2, MARKING TOOLS : The tools which are used to mark the workpiece a siven dimensions are known as marking tools. Some of the marking tools are as is used to mark the centre of the hole before drilling. It is made up angle is of 90°, Spr Vernier consists of two jaws ie, fixed jaw and aiisure the length and diameter of workpiece, The leat count of erlang Monae aw tral messi fica]aa a TYNE. ~ 3 8 DAS , check the squareness of any workpiece. It is made up of steel V.Block : The function of is same as the angle plate. In it, the = (grey Square 1 ed © jon of Voki sane at odo are ya. It is used to draw angles at 90°. rally placed to mark centre | made up of cast iron or steel. Its all faces are sm: sn atin Te is wed 0 draw an BOE ehing. Ht olds the abn Vportion oe a sna o T sea rte +1 is mad up of high een sa tated for making o sebing Lines tas Zayed co bh es tt ove td Wnt om oe side te arse in feet lng VBtock (ySet Punch : It is generally used for making dotted lines and is made up of high carbon steal. One of is end have a sharp point. Hammering is done on the second end while moricg fron 150 nm Yo 200 ms. ‘Angle ofthe punching end is 60. ————— = fGen tesco ten ne atc SOR ALASiiy Sees Surface Gauge : It consists of a he consists of a heavy base, a scriber and a bar. The scriber can be ‘adjusted to any position with the help of screw and nut. It is used for marking purposes, sm tses weraneppracice1 1 | M0 Son mt ssZBL set oe ee ee seit es ns fi ee oi en + tin the surface. Move the surface gauge into position and set the scriber to the required height. Merometer O/ Divider : It is wsed for marking ares, dividing a line or transferring the dimension. These ‘re made up of ste. Dividers have two legs having sharp fet. These are hinged at the tp. E (my Salliper «I is peerally used to meature the inde or ei dameer cota of two Seat legs connected at one end by means of rivets or bole, (oss cater (ice caper (seracatom — Wy seryeto rc etc Caters A° CUTTING TOOLS : The tools which are used for cutting the workpiece are kaven as cutting tools. Some of the cutting tools are as the fllowing : OF tacksaw : aise ia wed for eing the material which i further wed to mate the ‘0h, The frame of a hacksaw is made up of mild steel and blade is made up of high carbon steel It is generally 12 inch in length. % afe used to remove the material from the job by rubbing it against the alto multteeth on it. ne eee 7 | ca oe L! 7 = m au 1 Fiting Sheprial from the workpiece. It is 6° to gr «Chisels are used to remove the materi fom the work I ea si ante, One end ist fr striking and 8 sharp edge on its anoint end. All all: j : 3 a 6 3 AW an ai | cman «SrRIKING TOOLS : The tools which are used to strike the various cutting tools Ike casts are hnowa as striking tools, Important striking tol are Hamm Hammers are the only tools used as striking tools in a fitting shop. It has iron handle and iron body. The weight ranges from 0.25 kg to 2 kg. Peon +} 5, DRILLING TOOLS : The tools which are used to make round holes in the workpieo! are known as driling tools. Important drilling tools are as the following {©) Drills: Drills are used to make round holes in a workpiece. It is made up of high se steal pamers Reamers are used for finishing the drilled hole by removing very little metal METALS USED IN FITTING SHOP : In fitting shop, two types of metals are used. These Classification of steel is as given below : [steals | Carbon Content Mild Carbon [008-020 | Siruetural sections lik Stel and rods, plates for boi 020-030 | Machine and structural ‘Medium Carbon ‘Shafing and axles ee Steel Shafts and step wheels et, ewrdrivers, saws, band saw, anvil faces, dies for , hammers et,aE ening exo rare than is Men 2 an Wig ty st to i ik a athine way and heavy para of mach? wee om i i) Gg he sec of a, oe mn i ee lit ita or ene int Tong wr on ia STs ce one ie. Yh Spock Bleek: High eyecd eels are used for making cutting tols working at hig, 1 i Sees 0 ein arias a igh temperatare. The companion of igh neg Tot ee vmaten, 4% chromin, W% vanadium and 7% carbon. ‘2 Nop-Ferrous Metals : The metals which contain negligible or no quantity of irom are ee Teterous metals. The ommon examples of non-ferrous metals are brass, bronze onper, suminium ee. ; 0) Braue 2 1 is an alloy of copper and sine. There is no effect of corrosion on brass. It can fe easly widered. It is slso wht and ductile material i) Bronze + It is an alloy of tin and expper. Bronze has a good resistance to atmotpherie corrosion, so ban no elec oh water on it It is a wear resistant material ii) Copper : I is widely used in Engineering industry. Itis very soft, ductile, having radish brown colosr. It has high electrical and thermal omductivity. It is commonly used for electric Ge) Aluminium : It is white in colour. It is very light and has good electrical and thermal conductivity, It is used for electric and decorative work. (©) Gun Metal : Ibis an alloy of copper, tin and zine having. Tin 10% and zine 2% in it.I is vied for making casting. IDENTIFICATION OP VARIOUS SECTIONS OF STEEL : Various sections of stee! are flat, single, Zection, Taection, I-section, square, round bar. (a) Flat : It is made up of mild steel Its thickness varies from 6 mm to 10 mm and length varies from 260 em to 470 em. — Fat (©) Ange : I is L in shape and identical to the fat, L By ote -t sm pis Wortanop Pract (c) Zeection + It is just like Z in shape, Z, Zeection G4) Tsection + It is just like T in shape. [ | UJ eecton (©) Isection : It is used for different type of works. It is just like I in shape. <= ei) rection @ Square : It is in square shape and used for any solid work. It is in bar. Its length ‘varies from 12 feet to 15 feet. Pteg Shop me =SS=—>_ °} nds on the job. ded, Its diameter dope + tn shape, itis Foun (@) Round Bar : I O Round Bar WW JoBNO.1 ee ~ hpee Mating of pon of tig ns and meneing feumen naw Material Regie: Mid ste ‘Tools Used : Ruler, Chalk paste, Scriber, Try square etc. Working Procedure eae eee ee eee atcha pas and rab tino Co mda poe ee ae ce ea How, er ale fam te help of ee and aber. ‘Set the try square at that line and again mark a line of 40 mm with the help of scriber er Negrete veer ‘Precautions : ia 1. Heep all the wale at the proper 2 Une aly thay toed sehen 2. Une inatrarnte cane, 4, Marking shir be only LL \ENA JOB'NO. 2) 27 tjctive «Fling dimerinalratangulr or aqure pie of an acrcy of + 025 mm Raw Materials Required : Mild steel flat, Chalk paste. te, Rough and smooth file, Centre punch, Hacksaw, Bench vice ete. bench vice. the hacksaw and cut out the marked line. ceutted piece into the bench vice and start filling process. le. the surface with rough file with the help of try square for 90° Start filling the second side only when first side is complete. rd side, 11. Take smooth file and use it until length is $5 mm. 12, A square piece of each side 35 mm is ready. 3m Precautions + a 1. Hold the workpiece in the bench viee in a proper manner, otherwise it will sound in very unpleasent manner. 2 Properly clean teeth of files, 3, For proper removal of the material by file, move it in a horizontal manner, Use only smooth file for finishing. Clean all the tools after use and keep them at the proper place, MNANIOBINO! Objective + Fling precio (predation of at eu Raw Materials Required Tools Used + 1g by straight edge. steel flat (85 x 35 x § mm) ; Chalk paste. wn Surface plato, Files (rough and smooth), Try squares, Measuring scale, Bench Fog shop mw feyjob, 6. Take smooth file and give finishing to the J 7. A job of size (95 x 95 x 5 m) is ready. = Precautions : 1L. Keep all the tools at the proper place. 2 Set try square properly. : 3, Hlald job in bench vice in a proper manner so that there will be no unpleasent souni 4. Always use rough file firstly 5. For Gnishing, use smooth file. 6. Clean all the instruments carefully before placing them at their place. W508 NOT Objective : Marking a cut-out from a square piece ‘steel flat using hand hacksaw. Raw Meterl Requred: Md sl Sat eof 2 am. ‘Tools Used : Rough file, Smooth file, Hacksaw, Bench vice, Seale, Seriber, Try square Woring Petar: 1 Cos pe ofl ta fom mild a a. 2 id We wegen trie bean 2. Uae eh etd rb ant te etl 4. Now, use try square to check right angles, 5 Ua sow et utes 6. Uh il pat ie 1 Aber smi tke ne ee tld oa beh do eee py ie ‘Tectangular box at the top corner of the work?! with the help of « hacksaw. “ me tastes workshop Practe” a 9, Cut it upto the marked area. 10, Finish it by using a smooth file. eee lf Say Precautions : 1. Keep all the tools at the proper place. " VIVA-VOCE Q.1. From which material centre punch is made ? High carbon std. Which is free stroke in the filling process ? Backward stroke 3. What is the material of file? High carbon sted A. What is angle of a dot punch ? or, 5. What isthe use of a hand vice ? 1 is used to grip objects of very small size. .8. What is the angle of punching of centre punch ? or .7. How will we select the hacksaw blade’ ? It dopends upon the pitch of teeth. How many teeth are there in a rough file ? 20 teeth per inch. Q9. Define pitch, Ans. ‘The number of teeth in one centimetre is called pitch. m Fitog Shop am Qs. Ans.