AH-M0773

Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

1. INSPECT FOR DEFECTS AA10186 REAR PNL XONE: PX5.

2. FIT AL8106 TERMINAL POST EARTH 2BA x2 TO THE REAR PANEL AS SHOWN.

3. SECURE THE TERMINAL POSTS ON THE INSIDE OF THE PANEL USING X2 WASHERS
FIRST FOLLOWED BY X2 NUTS TO LOCK.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

4. INSPECT FOR DEFECTS AA10185 CHASSIS XONE: PX5 U SIDE.

5. FIT THE REAR PANEL TO THE CHASSIS U SIDE AND SECURE USING AB9037 SCREW
M3X5 TRUNC CSK TORX x4.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

6. INSPECT FOR DEFECTS AA10184 BASE XONE: PX5.

7. FIT AK8830 FEET FAST 40DIA SHOCK/VIB x4 AND SECURE USING AB8831 RIVET PLAS x4

8. FIT THE BASE TO THE CHASSIS AND SECURE USING AB9037 SCREW M3X5 TRUNC CSK
TORX x8. NOTE THE ORIENTATION OF THE BASE, SERIAL NUMBER SECTION AT THE
REAR.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

9. 004-738 XONE PX5 PSU.

10. FIT 004-738 PSU INTO THE CHASSIS AND SECURE USING AB0072 SCREW M3X6 PAN
TORX x3.

11. SECURE PSU MAINS SKT USING AB0073 SCREW M3X8 PAN TORX x2.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

12. SECURE MAINS SKT TO REAR PANEL USING AB0076 SCREW M3X10 PAN TORX x2 AND
AB0102 NUT M3 NYLOCK x2.

13. FIT EARTH STRAP TO EARTH STUD AND SECURE USING AB0102 NUT M3 NYLOCK x1.

14. TURN CHASSIS OVER AND SECURE THE PSU TO THE BASE USING AB8592 SCREW M3X5
TRUNC CSK x4.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

15. 004-739 XONE PX5 CPU. CHECK THE PCBA IS PRE-PROGRAMED WITH SD RAM TEST

16. FIT THE CPU TO THE CHASSIS AND SECURE USING AB0072 SCREW M3X6 PAN TORX x4.

17. CONNECT AL10305 IDC WFM XONE: PX5 POWER FROM THE CPU TO THE PSU AND
AL10327 WFMA XONE: PX5 PSU-CPU.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

18. FIT AB7422 SCREW 2.7X9 AB TORX BK x5. AB9037 SCREW M3X5 TRUNC CSK x1.
AB4393 SCREW 2.5X6 PAN POZI PLAS x2. AL8797 PLUG BLANK RJ45 BLACK x1.
AB10256 JACK NUTS x6.

19. 004-736 XONE PX5 MAIN PCBA.

20. BREAK OUT ALL FADERS AND THE HEADPHONE SOCKET. SOLDER WFM TO THE
HEADPHONE SOCKET (TOP SIDE) AND MAIN PCBA (BTM SIDE).
WFM = AH0007 x10cm AH0011 x10cm AH0012 x10cm AH8533 x7cm.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

21. FIT AA10219 SHROUD XONE: PX5 12 WAY x4 TO THE MAIN PCBA.

22. FIT AA10219 SHROUD XONE: PX5 12 WAY x2 TO THE MAIN PCBA. FROM AA10182
KEYMAT RUBBER XONE: PX5 CUT OUT AND FIT THE TFT MOUNT AND BUTTONS AS
SHOWN. IMPORTANT: ENSURE ALL BUTTONS ARE FITTED THE CORRECT WAY.

23. FIT AA10220 SW. SLIDE CAP XONE: PX5 x6 AS SHOWN. FROM AA10182 KEYMAT
RUBBER XONE: PX5 CUT OUT AND FIT BUTTONS AS SHOWN. IMPORTANT: ENSURE ALL
BUTTONS ARE FITTED THE CORRECT WAY.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

24. FIT AA10220 SW. SLIDE CAP XONE: PX5 x2 AS SHOWN. FROM AA10182 KEYMAT
RUBBER XONE: PX5 CUT OUT AND FIT BUTTONS AS SHOWN. IMPORTANT: ENSURE ALL
BUTTONS ARE FITTED THE CORRECT WAY.

25. FIT AA10220 SW. SLIDE CAP XONE: PX5 x12 AS SHOWN.

26. FROM AA10182 KEYMAT RUBBER XONE: PX5 CUT OUT AND FIT LIGHTPIPE.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

27. AE10317 MODULE LCD TFT X: PX5.

28. FIT AE10317 MODULE TO THE MAIN PCBA AND FEED THE RIBBON CAREFULLY
THROUGH THE SLOT IN THE PCB. CONNECT THE RIBBON TO CN16 ON THE BOTTOM
SIDE OF THE PCBA.

29. CONNECT x4 CHANNEL FADERS TO THE MAIN PCBA. IMPORTANT: ENSURE THE PINS
INSERT INTO THE TOP ROW OF THE SOCKET AS SHOWN. THE BOTTOM ROW IS NOT
USED AND THIS SETS THE CORRECT HEIGHT FOR THE FADER.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

30. AA9076 BRACKET XONE: 23/23C XFDR AND CROSSFADER PCBA FROM THE MAIN PCBA.

31. MOUNT THE BRACKET ONTO THE CROSSFADER AND SECURE USING AB9037 SCREW
M3X4 TRUNC x2.

32. INSPECT FOR DEFECTS AA10187 FRONT PANEL XONE: PX5.

 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

33. FIT DOUBLE SIDED TAPE x3 PIECES TO THE INSIDE EDGE OF THE HOLE FOR THE SCREEN
AS SHOWN.

34. AA10183 FACIA ACRYL XONE: PX5 TFT.

35. STICK THE FACIA TO THE FRONT PANEL TAKING NOTE OF THE ORIENTATION.

36. FIT PROTECTIVE FILM OVER THE TOP OF THE FACIA ONCE FITTED TO THE FRONT
PANEL.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

37. FIT THE CROSSFADER TO THE FRONT PANEL NOTING ORIENTATION AND SECURE
USING AB9037 SCREW M3X5 TRUNC CSK x2.

38. ENSURE ALL PROTECTIVE FILM IS REMOVED FROM THE TFT MODULE BEFORE FITTING
TO THE FRONT PANEL.

39. PLACE THE MAIN PCBA INTO THE FRONT PANEL AND SECURE USING AB0072 SCREW
M3X6 PAN TORX x8 AND AK7841 CLAMP CABLE FLAT TIE HOLD x1 AS SHOWN.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

40. FIT AL10597 WFMA XONE 5WAY FROM THE MAIN PCBA TO THE CROSSFADER AND
SECURE USING AK7655 CABLE TIE 2.5X100MM x1 AS SHOWN.

41. FIT HEADPHONE PCBA AS SHOWN AND SECURE USING NUT AND BEZEL.

42. SECURE FADERS TO FRONT PANEL USING AB9037 SCREW M3X5 TRUNC CSK TORX x8.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

43. NOW CONNECT THE FRONT PANEL TO THE BASE ASSY. CONNECT TRANSITIONS x2 AND
EARTH WIRE AS SHOWN.

44. CONNECT THE x2 REMAINING TRANSITIONS AS SHOWN.

 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

45. LOWER THE FRONT PANEL DOWN ONTO THE BASE.

46. ENSURE ALL x4 CORNERS ARE LOCATED INSIDE THE RAISED EDGES OF THE BASE. YOU
MAY NEED TO LOOSEN THE SCREWS ON THE SIDES TO LOCATE CORNERS. REMEMBER
TO TIGHTEN ALL SCREWS AGAIN.

47. SECURE THE FRONT PANEL USING AB9037 SCREW M3X5 TRUNC CSK x8.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

48. FIT AB8172 NUT POT 9MM BLACK x 37. FIT ENCODER NUT x1.

49. FIT AB7422 SCREW 2.7X9 AB TORX x7. FIT AB10256 JACK NUTS x4. FIT AJ7211 PUSH
BTN SQ WHT x6.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

50. FIT AJ5320 FADER KNOB BK-WH. L XONE x5. IMPORTANT: NOTE ORIENTATION OF THE
XONE LOGO.

51. FIT AJ7304 KNOB BK-WH. L SML x15. FIT AJ7305 KNOB BK-WH.LS LGE x18. FIT AJ10304
KNOB ENC. KNURL BK-ILLUM x1. FIT AJ10306 KNOB D-SHAFT BK-ILLUM x2. FIT AJ10307
KNOB D-SHAFT BK-ILLUM x1. FIT AJ6379 KNOB ENC.BLK SOFT x1.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

52. FIT AB6571 CLAMP CABLE P CLOSED x1 AND SECURE USING AB2921 SCREW M4X8 BTN
HEAD TORX x1.
 AH-M0773
Assembly data
Production Line Xone
Product PX5
Assembly Stage Final assembly
Issue Date 12/07/16 Revision Number ISSUE 1

53. FIT SERIAL NUMBER ON THE BASE AND PASS TO TEST.