P/N 830-0047-0

OSR 11-S-2460

OPERATOR MANUAL
Night Gunnery Aiming Laser (NGAL)
Model: GCP-2C

Nivisys, LLC 480-970-3222 (tel)

400 S. Clark Drive 480-970-3555 (fax)
Suite 105 [email protected]
Tempe, AZ 85281 www.nivisys.com

Export of the commodities described herein is strictly prohibited without a valid

export license issued by the U.S. Department of State Office of Defense Trade
Controls prescribed in the International Traffic in Arms Regulations (ITAR) Title 22,
Code of Federal Regulation, Parts 120-130
 OPERATOR AND ORGANIZATIONAL LEVEL
MAINTENANCE MANUAL
FOR

GCP-2C
COBRA
FLIGHT AIMER NIGHT GUNNERY (FANG)

NSN: 5855-01-465-2161

ALL RIGHTS RESERVED

This document contains information developed by
Nivisys. It has been prepared for Nivisys Customers
use to properly care for and operate the system for
which it is written. Neither receipt nor possession
thereof confers any right to reproduce or use, or
disclose, in whole or in part, any such information
without written authorization from Nivisys.

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 TABLE OF CONTENTS

Table of Contents ................................................iii

Safety Information ..............................................vii

Paragraph..................................................... Page

CHAPTER 1 - INTRODUCTION
1.1 Purpose and Scope ...................................1-1
1.2 List of Abbreviations...................................1-1
1.3 Description of the Equipment ....................1-3
1.4 Features of the GCP-2C ...........................1-4
1.5 Principles of Operation ............................ 1-11
1.6 Equipment Tabulated Data.......................1-15

CHAPTER 2 - OPERATING INSTRUCTIONS

2.1 Preparation for Operation ..........................2-1
2.2 Controls and Indicators .............................2-4
2.3 Operation ..................................................2-6
2.4 Weapon Mounting and Zeroing .................2-7
2.5 Packing the Case ....................................2-10

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 TABLE OF CONTENTS (cont’d)

Paragraph..................................................... Page

CHAPTER 3 - OPERATOR MAINTENANCE

3.1 Scope ........................................................3-1
3.2 Preventive Maintenance
Checks and Services ................................3-1
3.3 Troubleshooting .........................................3-3
3.4 Operator Maintenance ..............................3-5
3.5 Organizational (Unit) Level Maintenance ..3-5
3.6 Replace the Off-axis Shroud .....................3-6

APPENDIXES

Appendix ..................................................... Page

A Components of the Kit ............................. A-1
B Maintenance Allocation Chart
and Repair Parts List ............................... B-1
C Warranty Information ............................... C-1
D Laser Safety Data .................................... D-1

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 LIST OF FIGURES
Figure ........................................................... Page
1-1 GCP-2C Cobra Flight Aimer
Night Gunnery (FANG)...............................1-7
1-2 HI/LOW Power Output Selector.................1-8
1-3 Mounting Base.........................................1-10
1-4 Protective Case........................................1-10
1-5 GCP-2C Functional Diagram................... 1-11
1-6 Pin Location.............................................1-13
1-7 Laser Lens and Off Axis Shroud..............1-15
2-1 HI/LOW Power Output Selector.................2-5
2-2 Windage and Elevation Adjusters..............2-6
2-3 Packing the Case..................................... 2-11
3-1 Replacing Off-Axis Shroud.........................3-6
A-1 GCP-2C Components............................... A-1

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 LIST OF TABLES
Table ............................................................ Page
1-1 List of Abbreviations...................................1-1
1-2 Equipment Tabulated Data.......................1-15
3-1 Preventive Maintenance
Checks and Services.................................3-2
3-2 Troubleshooting Table................................3-4
A-1 Components of the Kit............................... A-1
B-1 Maintenance Allocation Chart................... B-3
B-2 Repair Parts List........................................ B-5
D-1 NOHD Summary....................................... D-4

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 LASER SAFETY DATA SUMMARY
GCP-2C IR Aimer

Description GCP-2C
Laser Output Power HI (Operation Mode) 100 mW
Continuous Wave LOW (Eye-safe Mode) 0.7 mW
Laser Beam
0.5 mR Minimum
Divergence
Laser Safety Class IIIb
Nominal Ocular
Hazard Distance
545 ft (166 m)
(NOHD) for the
unaided eye
Laser Wavelength 830 – 840 nm ± 20 nm

• Data based on Laser Hazard Safety Analysis,

Air Force Research Lab/Human Effectiveness
Directorate Optical Software.
• Based on a <10 second exposure for IR
wavelength.
• All output power readings are maximum values at
73ºF (23ºC).
• See also Appendix D – Laser Safety Data.

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 WARNINGS, CAUTIONS AND NOTES

Warnings and Cautions are used in this manual

to highlight operation or maintenance procedures,
practices, conditions or statements that are
considered essential to the protection of personnel
(WARNINGS) or equipment (CAUTION). Warnings
or Cautions precede the step to which they
apply. NOTES are used to highlight operation or
maintenance procedures, practices, conditions or
statements that are not considered essential to the
protection of personnel or equipment.

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 WARNING
Highlights an essential operation or
maintenance procedure, practice,
condition or statement that, if not
strictly observed, could result in injury
or death of personnel or imposition of
long-term health hazards.

CAUTION
Highlights an essential operation
or maintenance procedure, which,
if not strictly adhered to, could
result in damage to or destruction
of equipment or loss of mission
effectiveness.

NOTE
Highlights an essential operation or
maintenance procedure, practice,
condition or statement that deserves
additional emphasis apart from
normal text.

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 WARNING
In hostile territory, operate
the GCP-2C with caution.
Remember: The enemy, using night
vision equipment, can also detect the
IR source used in the aimer.

WARNING
All personnel participating in training
or operation that involves the use of
lasers should comply with Command
/ Organizational Unit and LSO
guidance.

WARNING
There are eye and other hazards
associated with the use of the
GCP-2C. Safe operation of this
product requires following Warnings,
Cautions and Notes contained in this
Operator Manual.

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 WARNING
Laser Eye Protection (LEP) must be
worn when operating, maintaining,
servicing, or testing the GCP-2C.
Store the GCP-2C when not in use,
in a locked container in the OFF
position, with the batteries removed.
Do not turn on the unit until it is
necessary to operate.

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 CHAPTER 1
INTRODUCTION

1.1 PURPOSE AND SCOPE.

The purpose of this manual is to provide descriptive

information, operating instructions and maintenance
procedures for the GCP-2C Cobra Flight Aimer Night
Gunnery (FANG). (Figure 1-1). The instructions will
cover all variants of the GCP-2C and all accessories
required to operate the system.

1.2 LIST OF ABBREVIATIONS.

The following list of abbreviations may be used in

this manual:

Table 1-1. List of Abbreviations

C Celsius (Centigrade)
CCW Counterclockwise
CFR Code of Federal Regulations
cm Centimeter
CW Clockwise
DC Direct Current
DoD Department of Defense

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 Table 1-1. List of Abbreviations (cont’d)
DS/GS Direct Support/General Support
F Fahrenheit
ft Feet
g Grams
Gen III Generation III
hrs Hours
Hz Hertz
in Inches
IR Infrared
ITAR International Traffic in Arms Regulations
kg Kilograms
km Kilometer
m Meter
mA Milliampere
MAC Maintenance Allocation Chart
min Minutes
mm Millimeter
MPI Mean Point of Impact
mR Milliradians
mW Milliwatt
nm Nanometer
NOHD Nominal Ocular Hazard Distance
NSN National Stock Number
Nivisys Nivisys
NVG Night Vision Goggle
oz Ounce

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 Table 1-1. List of Abbreviations (cont’d)
PMCS Preventive Maintenance Checks and Services
RA# Return Authorization Number
V Volt
VAC Volts, Alternating Current
VDC Volts, Direct Current
yd Yard

1.3 DESCRIPTION OF THE EQUIPMENT.

The GCP-2C is a Class IIIb laser infrared (IR) aimer

and illuminator as rated by the FDA. The IR light is
invisible to the unaided eye, but fully visible to Gen
II and Gen III image intensified night vision devices.
The GCP-2C has a power output of 100 mW. The
aiming beam may be used to mark targets at ranges
of 5 to 6 mi (8 to 10 km). The GCP-2C is designed
and optimized to operate with the USMC (AH-1W)
Super Cobra 20mm cannon.

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1.3.1 The GCP-2C Kit consists of the following:

• COBRA Flight Aimer Night Gunnery (FANG)

• Protective Case
• Operator’s Manual

NOTE
See Appendix A for a complete listing
of all components including part
numbers and other data.

1.4 FEATURES OF THE GCP-2C.

WARNING
In hostile territory, operate the GCP-
2C with caution. Remember: The
enemy, using night vision equipment,
can also detect the IR source used in
the aimer.

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 WARNING
Personnel to operate the GCP-2C
should use Command Unit approved
training and testing specific to the
GCP-2C and conduct testing IAW
approved hazard minimization
guidelines.

WARNING
A Laser Safety Officer (LSO) should
be assigned to support operational
and training activities using the GCP-
2C. The LSO should be adequately
trained and perform training on all
personnel IAW ANSI Z36.1-1993 (or
latest version).

The GCP-2C is designed to provide clandestine

weapon aiming for the USMC AH-1W helicopter 20
mm gun. Power is supplied from the aircraft 28 VDC
power supply. The Cobra FANG is activated by the
application of 28 VDC power through the connector
at the rear of the unit. The power output can be
reduced or maximized by adjusting output with the
HI/LOW power selector switch. An

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extended shroud or nose on the GCP-2C contains
a series of baffles that reduce laser off axis visibility
during operation. The GCP-2C base includes four
mounting screws that are used to attach it to the
government furnished mounting bracket. Holes in
the screw heads facilitate safety wiring.

1.4.1 GCP-2C Cobra Flight Aimer Night Gunnery

(FANG). (See Figure 1-1 GCP-2C Cobra Flight
Aimer Night Gunnery)

WARNING
Laser Eye Protection (LEP) must
be worn when servicing, testing or
operating the GCP-2C.

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 Figure 1-1. GCP-2C Cobra Flight Aimer
Night Gunnery (FANG)

1.4.1.1 Power Connector. A connector at the rear

of the GCP-2C is used to power the infrared laser
(See Figure 1-1). The laser is activated by applying
power and deactivated by removing power. Figure
1-6 shows pin location and DC power polarity.

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1.4.1.2 Windage and Elevation Adjusters. The
zeroing of the laser to the 20mm cannon is
accomplished with the WINDAGE and ELEVATION
adjusters.

1.4.1.3 HI/LOW Power Output Selector. The HI/

LOW power selector permits reduction of the
laser output from HI (operational mission power)
to LOW (eye-safe level) for training and force-on-
force exercises, and to maximum levels for combat
operations. (See Figure 1-2)

Figure 1-2. HI/LOW Power Output Selector

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1.4.1.4 Laser Lens Assembly. The laser lens
assembly consists of a lens that focuses the beam to
0.5 mR divergence and a sapphire optical window.
The optical window may be exposed for cleaning
by removing the protective shroud. The protective
shroud is held in place by an O-ring seal and cotter
pin, see Figure 1-1.

1.4.1.5 Laser Shroud. A replaceable protective

shroud extending approximately 1-3/4 in (4.45 cm)
beyond the laser lens assembly provides physical
protection, reduces the off axis viewing angle to
18º, and eliminates laser splash reflecting off the
aircraft surfaces. The laser shroud is removable/
replaceable by the operator should the sapphire
window be scratched or unable to be cleaned. This
will maintain the beam quality of the laser, see
Figure 1-7.

1.4.1.6 Mounting Base. The GCP-2C mounting

base is designed to fit directly to the USMC
supplied AH-1W mounting Bracket. Four screws
are provided, and are used to attach the laser to
the mounting bracket. Holes in the screw heads
facilitate safety wiring, see Figure 1-3.

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 Figure 1-3. Mounting Base

1.4.1.7 Protective Soft Case. A protective soft case

prevents personnel from inadvertent laser emission
and provides physical protection for the unit during
ground operations. A “Remove Before Flight”
warning flag signals the ground crew to remove the
protective soft case before take off, see Figure 1-4.

Figure 1-4. Protective Soft Case

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1.5 PRINCIPLES OF OPERATION.

A functional block diagram of the GCP-2C is shown

in Figure 1-5. Mechanical, optical, electronic and
control functions are depicted.

Figure 1-5. GCP-2C Functional Diagram

WARNING
Personnel to operate the GCP-2C
should use Command Unit approved
training and testing specific to the
GCP-2C and conduct testing IAW
approved hazard minimization
guidelines.

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 WARNING
A Laser Safety Officer (LSO) should
be assigned to support operational
and training activities using the GCP-
2C. The LSO should be adequately
trained and perform training on all
personnel IAW ANSI Z36.1-1993 (or
latest version).

WARNING
Use of controls or adjustments or
performance of procedures other
than those specific herein may result
in hazardous radiation exposure.

1.5.1 Mechanical Adjustments.

1.5.1.1 Elevation/Windage Adjusters. The

elevation/windage adjustment knobs on the
GCP-2C are used to adjust the beam during the
zeroing process.

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 NOTE
Boresight and zeroing instructions are
contained in the aircraft maintenance
manual.

1.5.2 Electrical Functions.

1.5.2.1 Power Connector. The connector (MIL-

DTL-38999, MS27508E8B35P) at the rear of the
GCP-2C is used to power the infrared laser (See
Figure 1-1) Figure 1-6 shows pin location and DC
power polarity.

Figure 1-6. Pin Location

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1.5.2.2 HI/ LO Power Selector. The HI/LOW power
selector permits selection of the laser output to
LOW (eye-safe level) for training and force-on-force
exercises, by limiting power to the laser diode.
Output selection is achieved via a 180º rotation
of the HI/LOW power selector with a small slot
screwdriver. (See Figure 1-2).

1.5.3 Optical Functions.

1.5.3.1 Laser Lens Assembly. The laser lens

assembly consists of a lens that focuses the beam to
0.5 mR beam divergence. (See Figure 1-7).

1.5.3.2 Off Axis Shroud. The protective off axis

shroud extends approximately 1-3/4 in (4.45 cm)
beyond the laser lens assembly and provides
physical protection for the laser lens, reduces
the viewing angle to 18º off axis, and eliminates
laser splash reflecting off the aircraft surfaces.
(See Figure 1-7). The off axis shroud contains a
sapphire glass window that protects the laser and
makes cleaning easier. Should the window become
scratched or pitted, the shroud should be replaced to
maintain beam quality.

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 Figure 1-7. Laser Lens and Off Axis Shroud

1.6 EQUIPMENT TABULATED DATA.

Table 1-2. Equipment Tabulated Data

Electrical
ITEM DATA
28 VDC Maximum from
Power source
Aircraft
Mechanical
ITEM DATA
Movement per click of
0.25 mR
windage adjuster
Movement per click of
0.25 mR
elevation adjuster
Number of turns of
3 turns from center (CW
windage and elevation
or CCW)
adjuster
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 Table 1-2. Equipment Tabulated Data (cont’d)
Physical and Environmental
ITEM DATA
8.1 x 1.79 x 1.83 in
LxWxH
(20.6 x 4.5 x 4.6 cm)
Weight 10.5 oz (298 g)
-26ºF to +124ºF
Operation Temperature
(-32ºC to +51ºC)
-71ºF to +160ºF
Storage Temperature
(-57ºC to +71ºC)
Construction Materials
ITEM DATA
Body Composite Plastic
Skeletal Frame Machined Aluminum
Case Cordura Nylon
Optical and Laser
ITEM DATA
Wavelength 830 - 840 nm ± 20 nm
Beam Shape Circular
Beam Divergence 0.5 mR Minimum
Power Output:
100 mW Continuous Wave
HI(Operation Mode)
Power Output:
0.7 mW Continuous Wave
LOW (Eye-safe Mode)
Laser Life (Typical) 20,000 hrs
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 CHAPTER 2
OPERATING INSTRUCTIONS

2.1 PREPARATION FOR OPERATION.

WARNING
Personnel to operate the GCP-2C
should use Command Unit approved
training and testing specific to the
GCP-2C and conduct testing IAW
approved hazard minimization
guidelines.

WARNING
A Laser Safety Officer (LSO) should
be assigned to support operational
and training activities using the GCP-
2C. The LSO should be adequately
trained and perform training on all
personnel IAW ANSI Z36.1-1993 (or
latest version).

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 WARNING
Laser Eye Protection (LEP) must
be worn when servicing, testing or
operating the GCP-2C.

WARNING
If you believe you have been exposed
to the laser radiation, contact the Tri-
service Injury Hotline number 800-
473-3549.

2.1.1 Inventory. Inventory contents of the

kit to be sure all mission essential
components are present.

2.1.2 Powering the System. To supply power to

the GCP-2C, connect the unit to the direct
current (DC) power source that furnishes 5
to 28 V at 120 mA. See Figure 1-6 for pin
connections.

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 NOTE
The GCP-2C emits invisible laser
radiation, and should be operated
in accordance with published safety
procedures. The operator of the
GCP-2C must be trained to safely
use the device. All personnel who will
be working within the Nominal Ocular
Hazard Distance (NOHD) must be
briefed about potential hazards. See
APPENDIX D for NOHD chart.

2.1.3 Power Output. Select power output setting

appropriate for the mission. HI = 100 mW,
LOW = 0.7 mW.

2.1.4 Protective Cover. Remove the protective

cover before flight.

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2.1.5 Safe Operation. Once power is applied to the
GCP-2C, do not point the laser toward any person
who is within the NOHD. Night vision goggles
(NVG) will provide protection by blocking the laser
beam from directly entering the eye. However,
the goggles themselves may be damaged. It is
not hazardous to view the beam using night vision
goggles, but do not intentionally illuminate anyone
within the NOHD.

2.2 CONTROLS AND INDICATORS.

2.2.1 HI/LOW Power Output Selector. The HI/LOW

power selector permits reduction of the laser output
to eye-safe levels for maintenance, training and
force-on-force exercises, and to maximum levels for
combat operations output selection is achieved via
a 180º rotation of the HI/LOW power selector with
a small slot screwdriver. The white dot on the HI/
LOW power output selector must be directly under
HI to achieve maximum power output. If the dot is
not within ±15º left or right of the 12 o’clock position,
power output defaults to eye-safe (LOW) power.

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 Figure 2-1. HI/LOW Power Output Selector

2.2.2 Elevation Adjuster. The elevation

adjustment knob on the GCP-2C is used to adjust
the strike of the round up and down, during the
zeroing process, at a rate of 0.25 mR per click (2.5
cm at 100 m). (See Figure 2-2)

2.2.3 Windage Adjuster. The windage adjustment

knob on the left side of the unit is used to move the
strike of the round left and right during the zeroing
process at a rate of 0.25 mR per click (2.5 cm at 100
m). (See Figure 2-2)

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 Figure 2-2. Windage and Elevation Adjusters

2.3 OPERATION.

2.3.1 Firing the Laser. The GCP-2C will not emit

a laser beam until the power is applied through
the connector at the rear of the unit. The laser will
remain ON as long as power is applied and will be
turned OFF when power is removed.

WARNING
Always treat the GCP-2C as a
loaded weapon and never point it at
anyone or anything you do not wish
to destroy!

2.3.2 After Flight. When the GCP-2C is installed

on the aircraft, but not in use (on the ground), cover
it with the protective case (See Figure 1-4). Follow
published directives for securing the laser.
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2.3.3 After Use. When no longer needed, remove
the GCP-2C from the mounting bracket. First,
disconnect the power source from the power
connector. Next remove the safety wire and
mounting screws. Remove the unit from the mount.
Reinstall the screws into the laser’s base. Stow the
unit in the protective case, and store in accordance
with published instructions.

2.3.4
1.1.4 Storage. Store the GCP-2C in a secure area
to prevent unauthorized use and to keep it
clean.

2.3.5 Safety Supervisor. Appoint an individual to

serve as Safety Supervisor and to control
the use of the GCP-2C. Each unit has a
serial number that can be used to monitor
performance and deployment.

2.4 WEAPON MOUNTING AND ZEROING.

2.4.1 Mounting. The USMC maintenance

manual, for the AH-1W Cobra, contains
comprehensive instructions on mounting the
GCP-2C. Follow instructions in the manual
exactly.

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2.4.2 Zeroing. The USMC maintenance manual,
for the AH-1W Cobra, contains comprehensive
zeroing instructions for the GCP-2C. It is
recommended that the aim dot and the point of
impact not be coincident but be offset on target in
the same relationship as they are mounted on the
aircraft. This will ensure the same aiming point to
bullet strike relationship at all engagement ranges.

2.4.3 IR Aiming Zero Adjustment. The movement

of the bullet strike in relation to the dot on the target
is controlled by rotating the mechanical adjuster
knobs (Figure 2-2) in the appropriate direction. The
instructions inscribed along the adjusters indicate
MPI, where MPI = Mean Point of Impact, L = Left,
R = Right, U = Up and D = Down. Each click will
move the point impact 0.25 mR toward the desired
direction at the rate of 2.5 cm at 100 m.

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 NOTE
If not previously zeroed to a weapon,
the white dots should appear facing
toward the front of the GCP-2C. This
indicates the neutral position or that
the adjusters are in the center of
their mechanical travel. If mounted
correctly, the first round fired at this
setting should impact on the zero
target. See paragraph 2.4.4 for initial
zero setting.

2.4.4 Zeroing, Initial Adjustment. The initial

adjustment consists of setting the adjusters to the
neutral position. The neutral position is marked
when the white dots on top of the adjusters are
closest to the sight notch in front of the GCP-2C
adjuster. Units from the factory are set to the
neutral position. To set the adjuster to the neutral
position, turn each adjuster clockwise (CW) to
the end of travel. Now turn each adjuster counter-
clockwise (CCW) to the end of travel counting the
number of turns. Turn adjuster CW one-half the
total number of turns. The adjuster is now set to
the neutral position.

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 CAUTION
To prevent jamming, do not force the
adjusters to rotate past their end of
travel.

CAUTION
Do not use tools to turn the windage
or elevation adjuster knobs.

2.5 PACKING THE CASE.

2.5.1 General. Figure 2-3 depicts the proper

place for each component of the GCP-2C kit in the
carrying case.

2.5.2 Clean The Components. The components

should be as clean and dry as possible before
replacing in the case. At a minimum, operator
cleaning procedures should be followed.

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Figure 2-3. Packing the Case

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 CHAPTER 3
OPERATOR MAINTENANCE

3.1 SCOPE.

This Chapter will address the authorized scope of

maintenance that may be performed on the
GCP-2C. Any fault that cannot be remedied at the
operator or unit level is cause for return of the unit
for replacement or repair.

3.2 PREVENTIVE MAINTENANCE CHECKS AND

SERVICES (PMCS).

Table 3-1 contains a list of actions the operator

should do to ensure the GCP-2C stays in peak
operating condition. These checks should be
performed daily or as often as possible in the field.
If the GCP-2C is in storage, these checks should be
performed at least annually.

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 Table 3-1. Preventive Maintenance
Checks and Services
Time to Check Not Usable
Action
Before During After If:
Inspect kit and
components Key
1 for presence X components
and are missing
serviceability
Lenses are
clean and Scratches
free of large affect the
2 X X
scratches aimer
that affect performance
performance
Check
activation
Controls do
switches and
3 X X X not work
power controls
properly
for proper
function
Check housing
Housing is
4 for signs of X X
cracked
damage
Check the
sapphire glass
window for Scratches or
scratches pits degrade
5 X X
or pits that laser beam
adversely quality
affect laser
beam quality
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 Table 3-1. Preventive Maintenance
Checks and Services (cont’d)
Time to Check Not
Action
Before During After Usable If:
Check the
28 VDC
Pins are
connector
6 X X bent or
for bent or
missing
missing pins
or corrosion
Check
Hole is
drain hole
obstructed
7 to ensure X X
and cannot
it is not
be cleaned
obstructed

3.3 TROUBLESHOOTING.

Table 3-2 lists some common types of deficiencies

associated with laser aimers similar to the
GCP-2C, the nature of the problem and some
suggested corrective actions. This manual cannot
list every possible problem that might occur and how
to remedy these problems. Should a problem occur
that couldn’t be remedied, turn in the entire GCP-2C
kit for replacement or repair.

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 Table 3-2. Troubleshooting Table
Problem Cause Corrective Action
Broken or frayed Replace power cable
1. Aimer fails power cable
to operate
Defective diode Turn in for replacement
Dirty connector Clean contacts with
2. Intermittent alcohol and cotton
operation of swab or pencil eraser
aimer
Frayed cable Replace power cable
3. Aimer’s
Dirty lenses Clean lenses
beam is
not sharply
Scratched lenses Turn in for replacement
defined
4. Aimer will
Check all mount
not hold zero Mount is loose or
interfaces. Replace as
defective
required

Note: Aimer must be zeroed at spot beam setting only

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3.4 OPERATOR MAINTENANCE.

Operator level maintenance is limited to general

cleaning of all components of the kit, replacing
the off axis shroud and ensuring the kit remains
complete as issued. To replace lost components of
the kit or items that can be replaced by the operator,
call 480-970-3222.

3.4.1 Cleaning Optical Surfaces. To clean the

sapphire glass window, wipe using a soft cloth
with clean water, alcohol, or general purpose glass
cleaner. Polish with lens tissue or cotton tip swab.

3-5 ORGANIZATIONAL (UNIT) LEVEL

MAINTENANCE.

If the unit fails to operate after completing the checks

in Tables 3-1 and 3-2 return it to your supply center
for further disposition. The manufacturer offers
depot level warranty and non-warranty repair for the
GCP-2C. See Appendix C for details.

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3.6 REPLACE THE OFF-AXIS SHROUD.

The Off-Axis shroud is replaced by removing the

cotter pin and pulling off the shroud and reversing
the procedure to install a new shroud. Bend one leg
of the cotter pin 180º to secure. (See Figure
3-1)

Figure 3-1. Replacing Off-Axis Shroud

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 APPENDIX A
COMPONENTS OF THE KIT – GCP-2C
Table A-1. Components of the Kit
Item Part # / NSN Description Qty
5855-01-465-2161 GCP-2C Kit 1 ea
Cobra Flight Aimer,
1 GCP-2C (V-1) Night Gunnery 1 ea
Assembly
Protective Soft Cover/
2 P-GCP2C-NV 1 ea
Case
3 830-0047-0 Operator’s Manual 1 ea
4 FHEX1032X1532-1 Mounting Bolt 4 ea
Cotter Pin
5 MISC012 1 ea
(Not Shown)

Figure A-1. GCP-2C Components

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 APPENDIX B
MAINTENANCE ALLOCATION CHART (MAC)
AND REPAIR PARTS LISTING

INTRODUCTION

B.1 SCOPE.

This appendix provides general guidelines for the

conduct of maintenance and repair actions on the
GCP-2C Cobra FANG assembly.

B.2 MAINTENANCE LEVELS.

The maintenance allocation chart section provides a

recommended level of repair for each maintenance
action authorized on the GCP-2C. Levels of repair
are listed as Operator, Intermediate, and Depot
level. A brief explanation of each level is as follows:

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 a. Operator. This level of maintenance details
the actions of the equipment user and any
supply personnel in the user’s organization.
Repair actions are limited to cleaning,
changing batteries and replacing missing or
unserviceable components from the supply
system.

b. Intermediate (Inter DS/GS). This level of

maintenance consists of tasks limited to
the replacement of major assemblies and
components to return the system to working
order.

c. Depot / Manufacturer. This level is at the

manufacturer level and consists of any repair
above intermediate level required to bring the
system back to working order.

B.3 REPAIR PARTS LIST.

The recommended repair parts list gives a listing

of all parts required to conduct repair actions
authorized by the Maintenance Allocation Chart.

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 Table B-1. Maintenance Allocation Chart - GCP-2C
Level of Repair
Compo- (X.X = hrs to repair) Remarks
Maintenance
Item nent or Special Tools
Function Oper Intrmd. Depot Comments
Assy
/Org DS/GS Mfgr.
Inspect Operator inventory
components for components and
1a GCP-2 Kit 0.2 replace critical
accountability
and cleanliness components

Connect power

B-3
Controls and supply set power
1b Adjustments 0.2 output to Low and
Test check function

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with NVG

GCP-2C
Aiming Clean Optical
2a 0.1
Light Surfaces
Assembly
Clean Exterior
2b 0.2
Surfaces
2c Replace shroud 0.1
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 Table B-2. Repair Parts List
Item Part # / NSN Description Qty
1 FHEX1032X1532-1 Mounting Bolt 4 ea
2 SHD502 Off-Axis shroud 1 ea
3 MISC012 Cotter pin 1 ea
4 P-GCP2C-NV Protective cover 2 ea
Operator’s
5 830-0047-0 1 ea
Manual

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 APPENDIX C
WARRANTY INFORMATION

Equipment Warranties And Remedy:

Seller warrants that each newly manufactured item sold
hereunder and such portion of a repaired/refurbished
item as has been repaired or replaced by Seller under this
warranty, shall be free from defects in material or work-
manship at the time of shipment and shall perform during
the warranty period in accordance with the specifications
incorporated herein. Should any failure to conform to
these warranties be discovered and brought to Seller’s
attention during the warranty period and be substantiated
by examination at Seller’s factory or by authorized field
personnel, then at its own cost, Seller shall correct such
failure by, at Seller’s option, repair or replacement of the
non-conforming item or portion thereof, or return the unit
purchase price of the non-conforming item or component.
Buyer agrees that this remedy shall be its sole and exclu-
sive remedy against Seller and that no other remedy shall
be available or pursued by Buyer against Seller. In no
event shall the Seller be liable for any cost or expense in
excess of those described in this paragraph and expressly
excluding any liability or damages for special, incidental
or consequential damages.

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 The warranty period for newly-manufactured
items shall extend 12 months from the date of ship-
ment by Seller unless a different warranty period is
agreed in writing to by Seller. The warranty period
for repaired/refurbished electronic components shall
extend for the unexpired warranty period or 90 days,
whichever is longer, of the item repaired or replaced.
The warranty period for intensifier repair/replacement
shall extend six (6) months from the date of shipment
by seller or the balance of original warranty, which-
ever is longer.

This warranty shall not extend to any item that upon

examination by Seller is found to have been subject to:
a. Mishandling, misuse, negligence or accident.
b. Installation, operation or maintenance that either
was not in accordance with Seller’s specifications
and instructions, or otherwise improper.
c. Tampering, as evidenced, for example, by broken
seals, damaged packaging containers, etc.
d. Repair or alteration by anyone other than Seller
without Seller’s express advance written approval.

Failure to promptly notify Seller in writing upon

discovery of any non-conforming item during the
warranty period shall void the warranty as to such item.
Buyer shall describe any such non-conformity in detail,
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expressing its position as to return of any article under
the remedy provided herein. No returns shall be accepted
without prior approval by Seller.

Return Material Authorization Number (RMA#):

Warranty and non-warranty items returned to Nivisys for
repair or replacement require a RMA#. Email support@
nivisys.com, call 1-480-970-3222 or fax 1-480-970-3555
with a serial number and detailed information to obtain a
RMA#.

THIS WARRANTY IS EXCLUSIVE AND

IN LIEU OF ANY OTHER WARRANTY,
EITHER EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF MER-
CHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.

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 APPENDIX D
LASER SAFETY DATA

The laser shall not be fired when personnel without

laser eye protection at the 830 – 840 nm ± 20 nm
wavelength (Optical Density OD 1.7) are within the
laser beam out to the following Nominal Ocular
Hazard Distances (NOHD):

WARNING
Personnel to operate the GCP-2C
should use Command Unit approved
training and testing specific to the
GCP-2C and conduct testing IAW
approved hazard minimization
guidelines.

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 WARNING
A Laser Safety Officer (LSO) should
be assigned to support operational
and training activities using the GCP-
2C. The LSO should be adequately
trained and perform training on all
personnel IAW ANSI Z36.1-1993 (or
latest version).

WARNING
Never point the laser beam or
illuminate unprotected personnel, or
look into the output lens of the laser.

WARNING
There are eye hazards associated
with the GCP-2C for both unaided
and aided (binocular) viewing.

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 WARNING
Laser Eye Protection (LEP) must
be worn when servicing, testing or
operating the GCP-2C.

WARNING
Do not point the laser at specular (i.e.
mirror-like) surfaces.

WARNING
Never fire the laser above the horizon
or backstop (i.e. hills, trees, or large
targets) without prior coordination
with NORAD and the FAA. NORAD
POC: Orbital Safety Officer Voice:
719-474-4496. FAA POC: Contact
the FAA Regional Office for further
information.

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 Table D-1. NOHD Summary
GCP-2C
Type of Viewing NOHD
Unaided 545 ft (166 m)
5 cm optics (7x50 3,192 ft (973 m)
binoculars)
8 cm optics (Tanks) 4,752 ft (1,448 m)
12 cm optics (Big Eyes) 7,546 ft (2,300 m)

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