Process Systems Analysis and Control 3rd Edition Coughanowr Solutions Manualpdf download
Process Systems Analysis and Control 3rd Edition Coughanowr Solutions Manualpdf download
https://testbankfan.com/product/process-systems-analysis-and-
control-3rd-edition-coughanowr-solutions-manual/
We believe these products will be a great fit for you. Click
the link to download now, or visit testbankfan.com
to discover even more!
https://testbankfan.com/product/management-control-systems-3rd-
edition-merchant-solutions-manual/
https://testbankfan.com/product/process-dynamics-and-control-4th-
edition-seborg-solutions-manual/
https://testbankfan.com/product/process-control-modeling-design-
and-simulation-1st-edition-bequette-solutions-manual/
https://testbankfan.com/product/entrepreneurship-theory-process-
and-practice-9th-edition-kuratko-test-bank/
Money the Financial System and the Economy 6th Edition
Hubbard Test Bank
https://testbankfan.com/product/money-the-financial-system-and-
the-economy-6th-edition-hubbard-test-bank/
https://testbankfan.com/product/environmental-science-toward-a-
sustainable-future-12th-edition-wright-solutions-manual/
https://testbankfan.com/product/investigating-astronomy-2nd-
edition-slater-test-bank/
https://testbankfan.com/product/basic-business-statistics-13th-
edition-berenson-solutions-manual/
https://testbankfan.com/product/trusted-criminals-white-collar-
crime-in-contemporary-society-4th-edition-friedrichs-test-bank/
Biology 10th Edition Solomon Solutions Manual
https://testbankfan.com/product/biology-10th-edition-solomon-
solutions-manual/
PROBLEMS
10.1. In the process shown in Fig. P10.1, the concentration of salt leaving the second tank
is controlled using a proportional controller by adding concentrated solution through
a control valve. The following data apply:
a) The controlled concentration is to be 0.1 lb salt/ft 3 solution. The inlet
concentration ci is always less than 0.1 lb/ft 3 .
b) The concentration of concentrated salt solution is 30 lb salt/ft 3 solution.
c) Transducer: the output of the transducer varies linearly from 3 to 15 psig as the
concentration varies from 0.05 to 0.15 lb/ft 3 .
d) Controller: the controller is a pneumatic, direct-acting, proportional controller.
e) Control valve: as valve-top pressure varies from 3 to 15 psig, the flow through
the control valve varies linearly from 0 to 0.005 cfm.
f) It takes 30 sec for the solution leaving the second tank to reach the transducer at
the end of the pipe.
Draw a block diagram of the control system. Place in each block the appropriate transfer
function. Calculate all the constants and give the units.
Figure P10.1
Solution 10.1
(5.23)
Use the process shown in Figs. 10.3 and 10.4 for Problems 10.2-10.5
Figure 10.4 Equivalent block diagram for a chemical-reactor control system ( CR is now
in concentration units).
10.2 Verify the values of τ 1 and τ 2
Solution 10.2
V
τ = residence time for each tank = , (time)
F
V τ
τ 1 = effective time constant for tank 1 = = , (time)
F + k1V 1 + k1τ
τ 3 3
τ1 = = = = 2 min
1 + k1τ 1 + *3 1.5
1
6
τ 3 3
τ2 = = = = 1min
1 + k2τ 1 + 2 *3 3
3
10.3 Determine the steady state value of the controller output, ps in mA.
From Eq(10.10), the steady state pressure signal to the control valve is 10.5psig:
( 20mA − 4mA) = 14mA is the signal to the transducer from the controller.
(10.5 psig )
(15 psig − 3 psig )
10.4 Use Simulink to determine simulate the open loop response of the two chemical
reactors to a step change in the feed concentration, C0, from 0.1 lbmole A/ft3 to 0.25
lbmole A/ft3.
0.67 0.333
2s+1 s+1
Step Transfer Fcn Transfer Fcn 1
Add Scope
0.0244
C2 steady state
10.5 The open loop process has an upset such that the flow rate to the process
instantaneously rises to 120CFM (from the original 100CFM). How does the open
loop block diagram change? Plot the outlet concentration of A both reactors as a
function of time.
Solution
Assuming the temperatures all stay the same, the increased flow rate changes the time
constants in the two reactors. The reduced residence time means less conversion, hence
the concentration of A exiting the 2 reactors will increase.
dC1 1 1 Fnew
τ 1new + C1 = C0 + M (1)
dt (1+ k1τ new ) (1+ k1τ new )
dC2 ⎡ 1 ⎤
τ 2 new + C2 = ⎢ ⎥ C1 (2)
dt ⎣1+ k2τ new ⎦
V 300 ft 3
τ new = = = 2.5 min
Fnew 120CFM
V τ new 2.5
τ 1new = = = = 1.765 min (was 2min)
Fnew + k1V 1 + k1τ new ⎛1⎞
1 + ⎜ ⎟ 2.5
⎝6⎠
V τ new 2.5
τ 2 new = = = = 0.9375 min (was 1min)
Fnew + k2V 1 + k2τ new ⎛2⎞
1 + ⎜ ⎟ (2.5)
⎝3⎠
Block diagram is essentially the same, except time constants are decreased
and the initial steady states are different... they are they steady state concentrations
from the previous conditions: C1 (0) = 0.0733 and C2 (0) = 0.0244.
Using (1) and (2) above:
dC
1.765 1 + C1 = 0.706(0.1) + 0.00588(1) C0 = 0.1 and M=1
dt
dC
0.9375 2 + C2 = 0.375C1
dt
Solving using MATLAB, using an m-file:
function CPRIME=prob10_5(t,C)
CPRIME(1,1)=((0.0706+0.00588)-C(1))/1.765;
CPRIME(2,1)=(0.375*C(1)-C(2))/0.9375;
[t,C]=ode45('prob10_5',[0,10],[0.0733 0.0244]);
plot(t,C)
0.08
0.07
0.06
Conc A
0.05
0.04
0.03
0.02
0 1 2 3 4 5 6 7 8 9 10
Tim e
C =
0.0733 0.0244
0.0737 0.0251
0.0741 0.0257
0.0744 0.0262
0.0747 0.0266
0.0749 0.0270
0.0751 0.0272
0.0753 0.0275
… …..
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
Using Simulink:
dC1/dt 1 C1
s C1
IC=0.0733
Scope
0.375
Gain 1
1 1/0.9375
s C2 C2
Add 1
IC=0.0244 Gain 2
Same
solution.
10.6 Two isothermal stirred tank reactors are connected by a long pipe that acts as a pure
time delay between the two tanks (no reaction takes place in the pipe). CSTR #1 is
at a higher temperature than CSTR #2, but both temperatures remain constant.
Assume constant throughputs and holdups (volumes) and a first order, irreversible
reaction taking place in each CSTR (AÆ B). The flow rate through the system is 4
ft3/min and the delay time in the pipe is 30 seconds. The inlet concentration to
CSTR #1 is initially at steady state at 1 lbmole/ft3 and is increased at time zero
through a step change to 2 lbmole/ft3.
a) Draw the block diagram for the process, be sure to include all necessary constants.
b) Use Simulink to plot the exit concentration of A from each of the reactors.
c) Use Simulink to plot the exit concentration of B from each of the reactors.
DATA
CSTR #1 CSTR #2
Rate Constant (min-1) 0.3 0.15
Volume (ft3) 25 15
Reactor
Reactor Dead Time = 30 sec #2
#1
0.348 Ca1' 0.64
2.17 s+1 2.4s+1 Ca2'
Step CSTR #1 Transport CSTR #2
Ca1' Delay
0.223
0.348 Initial Ca 2
Ca1 Ca2
Inital Ca 1
Cb1
Scope
1 1
6.25 s+1 3.75 s+1
Step 1 CSTR #3 Transport CSTR #4
Delay 1
Rearranging (2):
dC A 2 F ⎛F ⎞
= C A0 − ⎜ + k2 ⎟ C A 2 (1')
dt V2 ⎝ V2 ⎠
dC A 2 4 ⎛ 4 ⎞
= C A0 − ⎜ + 0.15 ⎟ C A 2 (2')
dt 15
N ⎝
15 ⎠
0.267 0.417
Programming on Simulink:
dCa 1/dt
1 Ca1
s 0.46
Integrator
Gain
4/25
Constant
Transport
Delay
0.348
Ca1o
Scope 2
dCa 1/dt
1 Cb1
s 4/25
Integrator 1
Gain 1
Cb1 0.3
Gain 2
0.267
Gain 3
Transport
Delay 1
0.652
1 Ca2 Cb 10
s 0.417
Integrator 2 0.223
Gain 4
Ca2 initial
0.267
Cb2 Gain 5
Cb2
1
s
0.777
Integrator 3 0.15
FOOTNOTES
IT LED TO.
I.
THE GREAT EMIGRATION.
EL DORADO FOUND AT LAST.
Captain Sutter had been having a saw-mill built for him fifty
miles above his fort, on the south fork of the American River, which
is here a swift mountain stream. One evening, when all within the
fort wore its usual quiet, a horseman rode up in hot haste, and
asked to see Sutter alone. This was James W. Marshall, one of
Sutter's men, who had charge of the mill above. Seeing by his
manner that something unusual was the matter, Sutter led the way
into his private room, and turned the key in the lock. With much
show of mystery, Marshall then handed his employer a packet, which
being opened, was found to contain a handful of yellow metal, in
flakes or kernels, which he said he had taken from the mill-race, and
asserted to be gold. By the light of a candle the two men bent over
the little heap of shining particles in eager scrutiny. Sutter would not
believe it was gold. Marshall was sure it could be nothing else.
Aquafortis was then tried without effect. The metal was next
weighed with silver, in water. All doubt was removed. It was indeed
gold, yellow gold, that Marshall had found.
His story, briefly told, was to this effect. They had started the
mill, when the tail-race was found too small to carry off the water. In
order to deepen it the whole head of water was then let into the
race, thus washing it out to the required depth. It was while looking
at the work the water had done, that Marshall saw many shining
particles lodged in crevices of the rocks, or among the dirt the water
had carried down before it. All at once it flashed upon him that this
might be gold. Gathering up what he could without risk of detection,
he had started off for the fort without making his discovery known to
any one.
Sutter saw his happy pastoral life of the past on the point of
vanishing. He made an idle effort to keep the discovery secret, at
least till he could set his house in order. It was soon known in the
household and at the mill. From this little mountain nook it was
borne on the wings of the wind to the sea-coast, and from the sea-
coast to the four quarters of the globe.
The effect was magical. Within a short three months most of the
houses in San Francisco and Monterey were shut up. Blacksmiths left
their anvils, carpenters their benches, sailors their ships. Soldiers
were every day deserting from the garrisons of San Francisco,
Sonoma, and Monterey. The two newspapers[5] then printed in the
country suspended their issue indefinitely. Everybody was off for the
mines, and nothing else was talked of but gold.
Mr. Larkin thought there were then about one thousand people,
mostly foreigners, actually working in the mines, whose daily gains
would amount to at least ten thousand
dollars. And he even ventured to hint that
at this rate gold enough would be
produced in a single year to repay what
California had cost the nation.
FOOTNOTES
[4] Mormon Diggings. The Mormons who were found here by Mr.
Larkin in June, probably came into California overland with
Colonel Cooke, or with Samuel Brannan by sea in July, 1846.
Governor Mason reports them as preparing to go to Salt Lake.
See Note 5.
By this time too the first guarded statements made about the
extent and richness of the gold-fields gave place to predictions as
bold as they were hard to believe. For instance, Governor Mason,
who had been over-cautious at first, soon had no hesitation in
saying that there was more gold in the country than would pay the
cost of the war a hundred times over.
FOOTNOTES
[1] The Golden Gate. "Approaching from the sea, the coast
presents a bold outline. On the south the bordering mountains
come down in a narrow ridge of broken hills, terminating in a
precipitous point, against which the sea breaks heavily. On the
northern side, the mountain presents a bold promontory, rising
in a few miles to a height of two or three thousand feet.
Between these points is the strait—about one mile broad in its
narrowest part, and five miles long from the sea to the bay. To
this gate I gave the name of Chrysopylae, or Golden Gate, for
the same reason that the harbor of Byzantium was called
Chrysoceras, or Golden Horn."—Fremont. This was prior to the
gold discovery. The old Presidio was at the end of the southerly
point.
[4] In Evert Port. "A resident of New York coming back after an
absence of three months (this was in January) would be
puzzled at seeing the word 'California' everywhere staring him
in the face, and at the columns of vessels advertised to sail for
San Francisco."—New York Tribune.
THE CALIFORNIA PIONEERS.
So great was the demand for shipping, that even old whale-ships
were fitted up to carry three or four hundred passengers round Cape
Horn. Even these were quickly crowded with emigrants. But ere long
the demand for vessels that would show greater speed gave rise to
new models in ship-building; and to this cause we owe the fast
clipper ships which sometimes sailed from New York to San
Francisco in eighty-seven days.
When they did reach it[2] they found San Francisco[3] a city of
tents and shanties scattered about a group of barren, wind-swept
sand-hills. In the basin below, formed by the curving shore, a fleet
of deserted ships rode at anchor. Farther off rose the little island of
Yerba Buena,[4] and still farther, beyond the leagues of glittering
water, the rugged wall of the Coast Range grandly enclosed the bay
in its encircling arm.
SAN FRANCISCO IN 1849.
To this picture now add the hurry and confusion which the beach
showed at all hours of the day, and we shall get a rapid glimpse at
the humble beginnings of the destined mart of the Pacific. Those
tents on the beach were the warehouses of the future metropolis;
those on the hills were the abodes of its wealthiest citizens.
FOOTNOTES
[2] When They did reach it. The schooner Phœnix was a hundred
and fifteen days making the passage; the Two Friends, five and
a half months going from Panama to San Francisco.
[3] San Francisco: named for St. Francis of Assisi, founder of the
Franciscan order, which founded the California missions. See
legend of his preaching to the birds. The Mission of San
Francisco was situated two miles from the landing-place on the
bay, where the present city of the name was begun. At this
landing a custom-house was established, and the place called
Yerba Buena (see Note 4). The missionaries chose the little
Dolores Valley because it was the sunniest and warmest part of
the peninsula.
[4] Yerba Buena; first name of San Francisco (see Note 3);
meaning good herb: now continued in the island. A vine with a
small white flower, common to California.
CALIFORNIA A FREE STATE.
HYDRAULIC MINING.
Much disorder brings with it much order. Informed of all the evils
to which this state of affairs gave rise, Governor Riley, in 1849,
called the people to meet in convention for the forming of a State
government. The delegates accordingly assembled in September at
Monterey. They framed a constitution, on the plan of the free States,
prohibiting slavery; for as labor was to be the corner-stone of the
State, the men of 1849 would not degrade free labor by competition
with slave-labor. In November the constitution was ratified by the
people; and in December the officers elected under it met at San
José to fully organize the State government.
A dispute having arisen with Mexico about the boundary the war
had established, President Pierce settled it by buying the territory in
question (1853) for ten millions of dollars. General James Gadsden
negotiated its transfer, and for him it was called the Gadsden
Purchase. The United States thus acquired the strip of country lying
between the Gila River and the present southern boundary of
Arizona. Prior to its purchase it had formed part of the Mexican State
of Sonora. Mr. Gadsden exerted himself to secure with it the port of
Guaymas on the Gulf of California, but was not sustained by
Congress in his effort to do so.
At the period now reached by our story the political sense of the
people, in all things touching the national life, was represented by
the Whig and Democratic parties. There was yet another body
formed to prevent the coming in of any more slave States, and
therefore called the Free-Soil party. This last party had only come
into being since the war with Mexico, and was not yet strong enough
to successfully cope with the older ones for control in national
affairs; but it was growing stronger every day.
Let us look first at the new Territories as the organic Act found
them. From the Missouri on the east, they reached to the Rocky
Mountains on the west. They contained the most fertile lands of the
public domain. The great thoroughfares to Oregon, California, and
New Mexico, traversed them in their whole length, so making it clear,
even at this early day, that the great movement of the people from
east to west must be along the lines of these thoroughfares,
strewing its pathway with populous cities and towns as it went.
Upon the virgin soil of Kansas the fragments of many of the one-
time powerful red nations of the East had been colonized. Here, at