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en_handling_2023

The document provides detailed handling, transport, storage, and assembly guidelines for sandwich panels used in roof and wall cladding. It emphasizes the importance of proper unloading, stacking, and installation techniques to prevent damage and ensure structural integrity. Additionally, it includes specific instructions for sealing joints, ridge construction, and eave construction to comply with building regulations.

Uploaded by

Ramez Bou-Rizk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
11 views

en_handling_2023

The document provides detailed handling, transport, storage, and assembly guidelines for sandwich panels used in roof and wall cladding. It emphasizes the importance of proper unloading, stacking, and installation techniques to prevent damage and ensure structural integrity. Additionally, it includes specific instructions for sealing joints, ridge construction, and eave construction to comply with building regulations.

Uploaded by

Ramez Bou-Rizk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

PANELS

THAT
CONNECT.

Handling
Details
Handling KRANENTLADUNG
KRANENTLADUNG
Bis max. 10 m Länge:
Bis max. 10 m Länge:
INFORMATION ON TRANSPORT, STORAGE AND ASSEMBLY
Installation guidelines available at: www.brucha.com/downloads
or get in touch with your personal contact person in our company.
TEXTILGURT
TEXTILGURT
GENERAL UNLOADING
For roof and wall cladding, the sandwich element is one When unloading, use either straps together with unloading
of the advanced prefabricated elements. The sandwich planks (see detail below) or a suitable sideshift forklift.
element protects against weather influences and acts as Please be very careful when unloading forklifts. Crane
thermal insulation and vapor barrier. beams or traverses are to be used for panel lengths of more
than 8 m. Nur mit Entlade-
The roof and wall cladding is complete after the elements Never unload two stacks bohlen Entladen!
of panels at the same time!
Nur mit Entlade-
have been laid and fastened, and the edge finishes added The unloading staff provided by the recipient bohlen is Entladen!
(ridge, verge, eaves, base, window and door jambs). responsible for the undamaged unloading of the goods.
Please note the dwell time regulations according to the
Über 10 m Länge: delivery notification.
PACKAGING AND TRANSPORT Über 10 m Länge:
The panel packs are created in such a way to achieve up to max. 8 m length:
x
optimal utilization of the trucks and to be able to guarantee x = max. 3 m
the best possible load securing. TRAVERSE
y = max. 4 m
The driver is jointly responsible for loading the truck and TRAVERSE
unloading only
ensuring proper transport. The loading and the load
y

TEXTILGURT with unloading sticks


securing of the trucks is carried out in accordance with the
legal requirements! TEXTILGURT
x

DELIVERY x
Die Fa. Brucha GmbH behält sich alle Rechte an dieser Unterlage vor und wird jeden,

A problem-free driveway with a semi-trailer truck as well


Nur mit Entlade-
as an overlength truck is to be provided or created on
Fa. Brucha GmbH behält sich alle Rechte an dieser Unterlage vor und wird jeden,

bohlen Entladen!
site. Please check immediately for completeness and any from 8 m length Nur mit Entlade-
discharge only bohlen Entladen!
damage.
y

with traverse
Report any complaints immediately upon acceptance:
der sie unbefugt verwendet, oder weitergibt, gerichtlich belangen.

sie unbefugt verwendet, oder weitergibt, gerichtlich belangen.

• by a written note on the transport documents (CMR)


with the license plate number and name of the driver,
y

as well as
• photo of the affected goods still on the truck, with
packing slip, on which the order number including
product description can be seen.
x

The damage must be clearly visible. Later complaint


detail
cannot be accepted.
strap and
unloading
planks

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Lose
page 2 mitgelieferte Abladebohlen an
Seite

den rot markiertenLose mitgelieferte


Stellen anlegen Abladebo
Handling

STORAGE
Stack a maximum of two panel packs on top of each
other. Protect these joints from solar radiation and rain
by covering them with tarpaulins (ventilated to avoid
condensation). Secure opened panel packs. Place the
panel packs on a slight incline to avoid backwater (cut SUPPORT / SUBSTRUCTURE AND
open the packaging foil in the lower area). ATTACHMENT
The elements can be mounted or screwed to
substructures made of steel or wood using the required
sealing tape (see the explanations in the installation
PROTECTIVE FILM guidelines).
The PVC protective film is not UV-resistant (protect
from direct sunlight). The film must be removed before Consider the national regulations for fasteners. We
installation or immediately afterwards. generally recommend the use of stainless steel screws,
By default, the BRUCHA panel PIR+ roof − DP is delivered these are mandatory for visible attachment.
without foil on the interior side.

CUTTING TO SIZE ROOF PITCH


The use of angle grinders when cutting panels is not The minimum roof pitch must be observed:
permitted. Red-hot metal particles form, which „burn“ into
the coated metal surfaces. This creates countless rust • roofs without butt joints and roof penetrations at least
spots on the panel surface. Due to the high cutting speed, 3° (5.2 %)
angle grinders distribute the material to be ground over a
very large area. • roofs with butt joints and roof penetrations at least
5° (8.6 %)
Use hand-held circular saws with carbide-tipped saw
blades or specially suitable chain saws. This type of cold In practice, roof pitches are often referred to as
cut ensures the cathodic protective effect of the cut edge. percentages, convertible to angular degrees.

Immediately remove the cutting chips from the surfaces, But be careful – this is not the same.
as soon as they get wet they will rust and cause the same
type of damage as described above. Conversion factor: 1° = 1.73 %

Seite
page 3
Handling

LIFTING THE PANELS

If panels cannot be mounted manually, suitable slinging gear


must be used, compliant with the required safety measures.
Ensure that the sheet steel surfaces are protected. It is very
difficult to remedy damages. From an economical point of
view, mounting of the roof panels using a mounting tool has
proven itself (Fig. 1).

ALIGNMENT/MAIN WIND DIRECTION

Before starting to install the panels, square the roof area


and use a chalk line to mark control points at the required
distances.
Check that the substructure built by the preceding
contractor is square and perpendicular; if this is not so,
severe problems may ensue during installation, due to
shifted panels.

Always lay the panels against the main wind direction. The
overlap along the longitudinal joints protects against the
Fig. 1
mounting tool penetration of hard, driving rain.

This rule is part of the guidelines for large area and


The use of commercially available octopuses (Fig. 2) is overlapping roof covering materials.
recommended for mounting large area panels (roof, wall
and facade).

Fig. 2
octopus

brucha.com
Seite
page 4
Handling

FIXING ROOF PANELS

When laying the roof panel, it is to be placed at an angle so


that the raised bead overlaps properly and the tightness of
the longitudinal joint is thus ensured.

supporting
thread

FIXING OF WALL
AND FACADE PANELS

Exposed fastening − Support thread screws must always


be used for wall panels.

Use screwdrivers with a depth stop to avoid dents when


screwing in the screws. Make sure the sealing discs are
properly seated to prevent water from penetrating.
Fasten the panels through the raised bead. Always use
the original fastening caps that can be obtained from the For static improvement, use the pressure distribution plate
panel manufacturer or from a specialist dealer, as these with facade panels.
distribute the tightening force of the screw over a larger
area such as the sealing washer. In the case of horizontal installation, the laying direction
A bottom crown attachment is also possible with special is chosen from bottom to top. It should be noted that
screws (see installation guidelines). the element joints are attached in such a way that the
elements form a water-repellent drip nose downwards.

For all sealing work, see the information in the installation


guidelines.

Just like the roof panels, the wall and facade panels are
also distributed either by hand or using a crane. To avoid
damaging the coating, the elements must be carefully
lifted from the stack.

To prevent the elements from bending, they must be


carried upright.
spherical cap
PIR+ and fire protection

Seite
page 5
Details
The detail drawings shown here are suggestions for information only.
Their correctness and suitability must be checked, based on the particular
application.

SEALING THE JOINTS BUTT JOINT CONSTRUCTION


Sealing of the individual terminal butt joints at the ends, THE CROSS JOINT MUST ONLY BE PERFORMED
i.e. at the connecting edges to the wall, facade and roof ABOVE A PURLINE (see detailed drawing below or
requires special attention, since they all demand special installation guidelines at: brucha.com).
sealing.

All composite construction sealing requires using specially ROOF PITCH: Roofs with transverse joints and roof
suited sealing tapes, readily available from specialised openings at least 5° (8.6 %).
dealers (acc. to installation guidelines).

Example
DETAIL BUTT JOINT CONSTRUCTION

ung
igkkeit von der Dachneig
igu
d e st Ü b e r ppung in Ab
depends
lap
la
hängig
on roof pitch
Minimum overlap
Min
ind

>
= 200 SEALING
DICHTSCHRAUBE SCREW
SEALING TAPE raise trough fastened with cap at
mit Kalotte an jeder
nach oben anreifen
anreifen
TypeDICHTBAND
D 15/4 mm SEALING TAPE Hocksicke befestigen
each top crown
VKPTyp D 15/4mm
15/4mm
VKP Plus 600 Type DDICHTBAND
15/4 mm
Plus 600 50 Typ D 15/4mm
15/4mm
nelin ngion
uat
(min. width 15 mm)
(mind.Breite 15mm)
15mm) VKP Plus 600
VKP Plus 600 min. 5° inc
5° D
in.. 5°
min Daachigu
ig

(min. width 15 mm)


(mind.Breite 15mm)
15mm)

taper down

BRUCHA panel DP
PANH
BRUC EEAL DP
BRUCHA l DP
BRUCHAPApa ne
NEEL DP

SEALING TAPE
DICHTBAND
Type
Typ C
C20/10
Paneel soft 20/10
Paneel soft 20/10
5
5mmmm DISTANCENSTRIP
DISTANZSTREIFE
DISTANZSTREIFEN
SEALING TAPE
DICHTBAND
durchlaufend b > 40 mm
b > 40 mm mm
Gummi durchlaufend
Type C
Typ C
Paneel soft 20/1
continuous rubber
.

Paneel soft 20/10

rbrce
gerfa e width
bearinAgufsu lag
la eitite
iss ents
rnim
ern
lt. ru
sta che
isur
tisc
statct al ord
rerfoqu
r Erf
E rdeire
acc. st

For the sealing material overview chart see installation guidelines.

brucha.com
Seite
page 6
Details

RIDGE CONSTRUCTION

The proper ridge construction is shown in the detail


drawing below. Always raise (tip up) the low profiles of the
outer cover of the panel at the edge; use profile fillers and
toothed plates. Without toothed plates the profile filler may
be removed in a storm or by birds. Furthermore, the plate
protects the profile filler from UV light.
CROWN FILLING TAPE
The joints of the ridge sheets are designed as a batten roof PIR+ and fire protection DP/DP-F − Type Z14
seam (see sheet metal working methods). Should sealing
be required with elastic sealing compounds, the sealing
material must be applied such that it is protected against
direct UV radiation.

Example
TOOTHED SHEET for DP/DP-F ridge − Type Z13
RIDGE CONSTRUCTION

RIDGE PROFILE EXTERIOR


Stahl verzinkt,
verzinkt, Type Z7
beschichtett
beschichte
steel
s=0,6 mm
galvanised, coated
s = 0.6 mm
raise trough foam locally
H
at DP-F stuff with
N mineralwool
SEALING SCREW SEALING SCREW

CROWN FILLING CROWN FILLING


TAPE Type Z14 ngn
igtiuo
minin. 3. 3° °Dain
m TAPE Z14 Z14
TYP Type
nea
lin cc lineiagutinogn
in. .33° °Dinacch
hn
m
min

toothed sheet toothed sheet


Type Z13 TYP
TypeZ13
Z13
s = 0.6 mm ss=0,6
= 0.6mm
mm
mm

eNl EDEPL BRBURC


UCHHAApPaAnNEE
BRUBC
RUHCAHpAaPnA el DLPD

NIETE RIVET RIDGE PROFILE INTERIOR Type Z8 RIVET


mit sealing
with Dichtbandtape steel galvanised with sealing tape
Typ A DIBA
Type A DIBA
Paneel soft 15/4,5
15/4,5
coated Type A DIBA
Paneel soft 15/4.5 s = 0.6 mm 5
Paneel soft 15/4.5

Specify the roof pitch when placing the order, min. 3°.

Seite
page 7
Details

EAVE CONSTRUCTION
Corresponding to the various kinds of eave construction
the elements have to be sealed against the interior space.

Different variants of rainwater gutters can be choosen, in


any case you have to organise a professional installation
(see our installation guidelines).

NOTE: toothed sheet perforated for DP/DP-F eave − Type Z13b


For BRUCHA panel fire protection roof DP-F a notch has
to be carried out in the eave construction area (available
at surcharge).

Example
EAVE CONSTRUCTION

SELF-TAPPING SCREW A2 THERMISCHER THERMAL


TRENNSCHNITT CUT calotte + screw
lt. bauphysikalischer Erforderni
Erforderniss
acc. building physics requirements
laut Verlegerichtlinien BRUCHA
acc. installation guidelines
download: brucha.com
clination
RAIN GUTTER
REGENRINNE min. 3° in
installed in top
in Hochsicke
montiert!
crown
bottomUntergur
flanget
Untergurt
tapernach
down
unten
anreifen
anreife n
PAp
NEanel
EL DP DP
A
BRBRUCH
UCHA

GUTTER STAND
RINNENEINSTAND RIVET
NIETE
NIET E
according
LAUT NORM norm mit Dichtband
with sealing tape
Typ A DIBA
Type A 15/4,
DIBA
Paneel soft 15/4,5
5

Paneel soft 15/4.5


TOOTHED SHEET RIVET
NIETE
NIET E
Type Z13b perforated mit Dichtband
with sealing
Typ D tape
COVER PLATE
Type
VKP D
Plus 600

VKP Plus 600

HOLELOCHSTANZUNG
PRESS CUT COVER PLATE
zur Entwässerung
for drainage BRUCHA panel PIR+ SUBCONSTRUCTION
on site
dam locally

Dimensioning of the gutter according to standard & rainwater accumulation.

brucha.com
Seite
page 8
Details
Various variants of verge implementation can be choosen, in any case a
professional installation has to be guaranteed.

VERGE CONSTRUCTION
As already known from the ridge and eaves construction, Depending on the design standard, the longitudinal
an inner sheet must also be provided in the verge in order overlaps of the molded parts are sealed and fitted with
to achieve a perfect seal. butt plates.

After laying or screwing the inner sheet metal, the joints Furthermore, the material expansion depending on the
between the elements must be stuffed with mineral wool type and length of the material must be taken into account.
or filled with PU assembly foam.
If necessary, a thermal cut should also be made here,
Normally the outermost cleat is placed on top of the roof but note the reduction in load-bearing capacity of the
panel over the last rib and fixed to the facade directly on overhanging panel part.
both sides. Please refer to the OIB [Austrian Building Technology
Institute] guidelines.

Example
VERGE CONSTRUCTION
SEALING SCREW
with sealing tape
D
CALOTTE
COMPENSATIONLPROFILE Type D
Type Z6 VKP Plus 600
VERGE PROFILE TYP
ORTGANGPROFIL TypeZ2Z2 SEALING SCREW
steel galvanised,
Stahl verzinkt, coated
beschichtet
s= 0,6 mm
s = 0.6 mm

THERMAL CUT
lt.according to building physics
bauphysikalischer BRUCHA panel DP
Erforderniss
Erforderni
requirements
laut Verlegerichtlinien BRUCHA
acc. installation guidelines
download: brucha.com

NIETERIVET INTERIOR ANGLE steel


INNENANSCHLUSSWINKEL
with sealing tape
mit Dichtband
construction roof
Typ D Type Z20
TYP Z20
VKPType D
Plus 600 SUBCONSTRUCTION
VKP Plus 600 BRUCHA panel PIR+ on site
STAKO Dach
RIVET
NIETE acc. statics
UK Bauseits
INTERIOR ANGLE mit Dichtband lt. Statik
with sealing tape
Type Z20 Typ A DIBA
Type
Paneel AsoftDIBA
15/4,5
15/4,5
Paneel soft 15/4.5
dam locally

Seite
page 9
Details

PLINTH CONSTRUCTION
Many different connection types are available between Especially in the case of panels with mineral wool core, the
plinth and composite panels (see detail drawings below). insulation may not come into contact with water! Further
details can be found in our installation guidelines!
They depend on the type of installation (horizontal or
vertical) and on the construction type, of course. The requried plinth profiles are shown in our flashings/
accessories catalogue.
When designing the detail, ensure that penetrating rain https://www.brucha.com/downloads
water can run off again freely.

Example
PLINTH CONSTRUCTION vertical installation

SEALING SCREW
sichtbare Befestigung
exposed fastened

WINKEL ANGLE
40

nach statischen acc. static


Erfordnissen
requirements

HST-ANCHOR
BOLT

DISTRIBUTION PLATE
SEALING TAPE DRUCKVERTEILERPLATTE
Typ C acc.laut
static requirements
statischem Erfordernis or
Type
DIBA Paneel soft 20/ 10 C
10 for FP-P
bzw. beiand FP FP-P
FP und panelsPaneelen
Diba-Paneel soft 20/10 BRUCHA panel PIR+
100

FP-P/FP
BASE PROFILE
min.
20-30 Type Z19c
PIN ANCHOR TROPFBLECH
steel galvanised,
BOLT TYP Z19c
coated
Stahl verzinkt,
s = 0.6 mm
20 10

PANEL BEARER
HALTEPROFIL
TYP Z19Type Z19
steel
Stahlgalvanised,
verzinkt,
s=2,5s mm
=m2.5 mm
m
EPS-
WEDGE

REINFORCED INSULATION
CONCRETE on site
on site

brucha.com
Seite
page 10
Details

Example
PLINTH CONSTRUCTION horizontal installation

alternative position for


SEALING TAPE
Type C
C
Diba-Paneel soft 20/10

SEALING SCREW
exposed fastened

INTERIOR ANGLE
INNENWINKEL
acc. static
nach statischen Erfordnissen
requirements

HST-ANCHOR
BOLT

SEALING TAPE
BRUCHA panel PIR+ FP-P
DICHTBAND Type C PANEL BEARER
Diba-Paneel
C soft 20/10 Type Z19a
horizontal
mounting
2.5 mm
FASTENER
galvanised

EPS- INSULATION
WEDGE on site

REINFORCED
CONCRETE
on site

Seite
page 11
PANELS
THAT
CONNECT.

subject to errors in composition or printing errors.


en_02/2023 - All information is considered to be

PRODUCTS SERVICES Head office/plant

> BRUCHA panels > Assemblies for special and BRUCHA GesmbH
cold room construction Rusterstraße 33
> Cold walk-ins
3451 Michelhausen
> Doors > Maintenance and service Austria
> EPS insulation boards > BRUCHA T +43 2275 5875
> Accessories Food Engineering E [email protected]

brucha.com

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