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Manual Rosemount 1056 en 68922

The Rosemount 1056 Intelligent Four-Wire Transmitter Reference Manual provides essential safety information, installation guidelines, and wiring instructions for the device. It emphasizes the importance of following safety precautions to prevent injury and ensure proper operation, including guidelines for electrical installation and physical security. The manual also outlines the structure of the document, detailing chapters on installation, wiring, display navigation, programming, and calibration of various measurements.

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Martin
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© © All Rights Reserved
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0% found this document useful (0 votes)
566 views142 pages

Manual Rosemount 1056 en 68922

The Rosemount 1056 Intelligent Four-Wire Transmitter Reference Manual provides essential safety information, installation guidelines, and wiring instructions for the device. It emphasizes the importance of following safety precautions to prevent injury and ensure proper operation, including guidelines for electrical installation and physical security. The manual also outlines the structure of the document, detailing chapters on installation, wiring, display navigation, programming, and calibration of various measurements.

Uploaded by

Martin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 142

Reference Manual

00809-0100-3156, Rev AF
November 2023

Rosemount™ 1056
Intelligent Four-Wire Transmitter
Safety information
Your instrument purchase from Emerson is one of the finest available for your particular application. Emerson has
designed and tested these instruments to meet many national and international standards. Experience indicates
that its performance is directly related to the quality of the installation and knowledge of the user in operating and
maintaining the instrument.

WARNING
Precautionary signs
Failure to observe precautionary signs may result in injury or death to personnel or cause damage to equipment.
Follow all warnings, cautions, and instructions marked on or supplied with the product.

WARNING
Follow installation guidelines.
Failure to follow these installation guidelines could result in death or serious injury. If this equipment is used in a
manner not specified by the manufacturer, then the protection it provides against hazards may be impaired.
Follow all warnings, cautions, and instructions marked on and supplied with the product.
Install equipment as specified in this document.
Ensure that only qualified personnel perform the installation, operation, and maintenance of the product.
Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
Follow appropriate local and national codes.
If you do not understand any of the instructions, contact your Emerson representative for clarification.

WARNING
Electrical shock
Installation and servicing of this product may expose personnel to dangerous voltages.
Electrical installation must be in accordance with the National Electrical Code (ANSI/National Fire Protection
Agency-70) and/or any other national or local codes.
The equipment is protected throughout by double insulation.
Disconnect main power, wired to separate power source, before servicing.
Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being
performed by qualified personnel.
Signal wiring must be rated at least 240 V.
Non-metallic cable strain reliefs do not provide grounding between conduit connections. Use grounding type
bushings and jumper wires.
Make sure that the instrument is connected and properly grounded through a three-wire power source.
Proper use and configuration is the operator's responsibility.
Install all protective equipment covers and safety ground leads after installation.
Operate only with front panel fastened and in place.
Disconnect and lock out power before connecting the power supply.

WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’
equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict
physical access by unauthorized personnel to protect end users' assets. This is true for all systems used within the
facility.

2
NOTICE
Use only factory documented components for repair. Tampering or unauthorized substitution of parts and
procedures can affect performance and cause unsafe operation of your process.

NOTICE
This product generates, uses, and can radiate radio frequency energy, and this can cause radio communication
interference.
As temporarily permitted by regulation, this device has been tested for compliance within the limits of Class A
computing devices, pursuant to subpart J of part 15 of Federal Communication Commission (FCC) rules, which are
designed to take whatever measures may be required to correct the interference.

3
4
Reference Manual Contents
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Contents
Chapter 1 Installation.................................................................................................................................7
1.1 Unpack and inspect.....................................................................................................................7
1.2 General installation information............................................................................................... 7
1.3 Mounting diagrams.....................................................................................................................8
Chapter 2 Wiring....................................................................................................................................... 15
2.1 General wiring information......................................................................................................15
2.2 Preparing conduit openings.................................................................................................... 16
2.3 Preparing sensor cable.............................................................................................................17
2.4 Power, output, and sensor connections.................................................................................17
Chapter 3 Navigating the display........................................................................................................... 29
3.1 User interface............................................................................................................................ 29
3.2 Keypad........................................................................................................................................ 29
3.3 Main display............................................................................................................................... 30
3.4 Menu system..............................................................................................................................33
Chapter 4 Start up the transmitter.........................................................................................................35
Chapter 5 Programming the transmitter.............................................................................................. 39
5.1 General programming information........................................................................................ 39
5.2 Changing start-up settings...................................................................................................... 39
5.3 Choose temperature units and automatic/manual temperature compensation............. 41
5.4 Configuring and ranging the current outputs.......................................................................41
5.5 Set security code........................................................................................................................44
5.6 Security access...........................................................................................................................45
5.7 Using hold.................................................................................................................................. 45
5.8 Resetting factory default settings........................................................................................... 46
5.9 Program alarm relays............................................................................................................... 47
Chapter 6 Programming measurements............................................................................................... 55
6.1 Introduction to programming measurements......................................................................55
6.2 Program pH measurement...................................................................................................... 55
6.3 Program oxidation reduction potential (ORP) measurement............................................. 59
6.4 Program contacting conductivity measurement.................................................................. 61
6.5 Program toroidal conductivity measurement....................................................................... 69
6.6 Program chlorine measurement.............................................................................................74
6.7 Program oxygen measurement.............................................................................................. 84
6.8 Program ozone measurement................................................................................................ 90
6.9 Program turbidity measurement............................................................................................ 92
6.10 Program flow measurement................................................................................................. 96
6.11 Program current input measurement..................................................................................98
Chapter 7 Calibration............................................................................................................................. 105
7.1 Calibrate pH sensors...............................................................................................................105
7.2 Calibrate oxidation reduction potential (ORP) sensors...................................................... 109

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7.3 Calibrate contacting conductivity sensors........................................................................... 110


7.4 Calibrate toroidal conductivity sensors................................................................................ 116
7.5 Chlorine calibration.................................................................................................................119
7.6 Calibrate oxygen sensors....................................................................................................... 123
7.7 Calibrate ozone sensors......................................................................................................... 127
7.8 Zero sensor.............................................................................................................................. 128
7.9 Calibrate sensor in process....................................................................................................129
7.10 Calibrate temperature.......................................................................................................... 129
7.11 Calibrate turbidity................................................................................................................. 131
7.12 Calibrate pulse flow sensors................................................................................................136

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1 Installation
1.1 Unpack and inspect
Procedure
Inspect the shipping container.
• If it is damaged, contact the shipper immediately for further instructions.
• If there is no apparent damage, unpack the container. Ensure all items shown on the
packing list are present. If items are missing, notify Emerson immediately.

1.2 General installation information


WARNING
Electrical shock
Installation and servicing of this product may expose personnel to dangerous voltages.
Electrical installation must be in accordance with the National Electrical Code (ANSI/
National Fire Protection Agency-70) and/or any other national or local codes.
The equipment is protected throughout by double insulation.
Disconnect main power, wired to separate power source, before servicing.
Ensure that all equipment doors are closed and protective covers are in place, except
when maintenance is being performed by qualified personnel.
Signal wiring must be rated at least 240 V.
Non-metallic cable strain reliefs do not provide grounding between conduit
connections. Use grounding type bushings and jumper wires.
Make sure that the instrument is connected and properly grounded through a three-
wire power source.
Proper use and configuration is the operator's responsibility.
Install all protective equipment covers and safety ground leads after installation.
Operate only with front panel fastened and in place.
Disconnect and lock out power before connecting the power supply.

1. Install the transmitter with a sun shield or out of direct sunlight and areas with
extreme temperatures.
2. Install the system in an area where vibrations and electromagnetic and radio
frequency interference are minimized or absent.
3. Keep the transmitter and sensor wiring at least 1 ft (0.30 m) from high voltage
conductors. Ensure there is easy access to the transmitter and sample conditioning
system.
4. The transmitter is suitable for panel, pipe, or surface mounting.

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1.3 Mounting diagrams


NOTICE
Dimensions in the following drawings show millimeters above and inches below.

Figure 1-1: Panel mount front

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Figure 1-2: Panel mount bottom

A. Six conduit openings

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Figure 1-3: Panel mount side

A. Panel mount gasket


B. Four mounting brackets and screws provided with transmitter
C. Panel supplied by others: maximum thickness 0.375 in (9.52 mm)

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Figure 1-4: Panel mount cut-out

A. Maximum radius

Note
Panel mounting seal integrity (4/4X) for outdoor applications is the end user's
responsibility.

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Figure 1-5: Wall mount front

A. Four cover screws

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Figure 1-6: Wall mount side

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Figure 1-7: Pipe mount bottom

A. Front panel
B. Panel and pipe mount enclosure
C. Conduit openings
D. 2-in. (51 mm) pipe mount bracket

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2 Wiring
2.1 General wiring information
The transmitter includes removable connectors and slide-out signal input boards for
sensors.The front panel is hinged at the bottom. The panel swings down for easy access to
the wiring locations.

2.1.1 Removable connectors and signal input boards


The transmitter uses removable signal input boards to facilitate wiring and installation. If
using the Profibus® protocol, you need to use a communication board as well.
You can remove each of the signal boards either partially or completely from the enclosure
for wiring. The transmitter has three slots for placement of up to two signal input boards
and one communication board.

Slot 1 - left Slot 2 - center Slot 3 - right

Communication board (only for Input board 1 Input board 2


Profibus)

2.1.2 Wire the signal input boards


Slots 2 and 3 are for signal input measurement boards.

Procedure
1. Wire the sensor leads to the measurement board following the lead locations
marked on the board.
2. Carefully slide the wired board fully into the enclosure slot and take up the excess
sensor cable through the cable gland.
3. Tighten the cable gland nut to secure the cable and ensure a sealed enclosure.

2.1.3 Digital communication boards


HART® and Profibus® DP communication boards will be available in the future as options
for Rosemount 1056 digital communication with a host.
The HART board supports Bell 202 digital communication over an analog 4-20 mA current
output. Profibus DP is an open communication protocol that operates over a dedicated
digital line to the host.

2.1.4 Alarm relays


Emerson supplies four dry contact alarm relays with the switching power supply (85 to
264 Vac, 03 order code) and the 24 Vdc power supply (20 - 30 Vdc, 02 order code). You
can use all relays for process measurement(s) or temperature. You can also configure any
relay as a fault alarm instead of a process alarm. In addition, you may configure any relay
independently and program it to activate pumps or control valves.
All process alarms, alarm logic (high or low activation or user-selectable percentage
[USP*]), and deadband are user-programmable. You may program the USP* alarm to

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activate when the conductivity is within a user-selectable percentage of the limit. USP*
alarming is available only when a contacting conductivity measurement board is installed.

2.2 Preparing conduit openings


There are six conduit openings in all configurations of the transmitter.
Note
Emerson fits four of the openings with plugs upon shipment.

Figure 2-1: Conduit openings

A. Front panel/keypad
B. Power leads
C. Alarm relay leads
D. Sensor 1 cable
E. 4-20 mA/HART®/Profibus® leads
F. Sensor 2 cable
G. Spare opening

NOTICE
Always use proper cable gland fittings and plugs for wire and cable installations.

Conduit openings accept 0.5 in (13 mm) conduit fittings or PG13.5 cable glands. To keep
the case watertight, block unused openings with Type 4X or IP66 conduit plugs.

NOTICE
Use watertight fittings and hubs that comply with your requirements. Connect the conduit
hub to the conduit before attaching the fitting to the transmitter.

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2.3 Preparing sensor cable


The Rosemount 1056 is intended for use with all Rosemount sensors. Refer to the sensor
Quick Start Guide for details on preparing sensor cables.

2.4 Power, output, and sensor connections

2.4.1 Power wiring


Emerson offers three power supplies for the Rosemount 1056.
• 115/230 Vac power supply (01 ordering code)
• 24 Vdc (20-30 V) power supply (02 ordering code)
• 85-265 Vac switching power supply (03 ordering code)
AC mains (115 or 230 V) leads and 24 Vdc leads are wired to the power supply board,
which is mounted vertically on the left side of the main enclosure cavity. Each lead location
is marked clearly on the power supply board. Wire the power leads to the power supply
board using the lead markings on the board.
The grounding plate is connected to the earth terminal of power supply input connector
TB1 on the 01 (115/230 Vac) and 03 (85-265 Vac) power supplies. The green screws on the
grounding plate are intended for connection to some sensors to minimize radio frequency
interference. The green screws are not intended to be used for safety purposes.

Figure 2-2: 115/230 Vac power supply (01 ordering code)

NOTICE
The AC power switch is shipped in the 230 Vac position. Adjust the switch upwards to the
115 Vac position for 110 Vac to 120 Vac operation.

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Figure 2-3: 24 Vdc power supply (02 ordering code)

This power supply automatically detects DC power and accepts 20 Vdc to 30 Vdc inputs.
Four programmable alarm relays are included.

Figure 2-4: Switching AC power supply (03 ordering code)

This power supply automatically detects AC line conditions and switches to the proper line
voltage and line frequency.
Four programmable relays are included.

2.4.2 Current output wiring


Wiring locations for the outputs are on the main board, which is mounted on the hinged
door of the transmitter. Wire the relay leads on each of the independent relays to the
correct position on the main board using the lead markings (+/positive, -/negative) on the
board. Emerson provides male mating connectors with each unit.

NOTICE
Twisted pairs are required to minimize noise pickup in the flow and current sensor inputs.
For high electromagnetic interference/radio frequency interference (EMI/RFI)
environments, use shielded sensor wire. Emerson also recommends using shielded sensor
wire in other installations.

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Figure 2-5: Current output wiring

2.4.3 Alarm relay wiring


Emerson supplies four alarm relays with the switching power supply (85 to 265 Vac, 03
order code) and the 24 Vdc power supply (20-30 Vdc, 02 order code).
Wire the relay leads on each of the independent relays to the correct position on the power
supply board using the printed lead markings (NO/Normally open, NC/Normally closed, or
Com/Common) on the board. See Figure 2-6

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Wiring Reference Manual
November 2023 00809-0100-3156

Figure 2-6: Alarm relay wiring for Rosemount 1056 switching power supply (03
ordering code)

Table 2-1: Relays

NO1

COM1 Relay 1

NC1

NO2

COM2 Relay 2

NC2

NO3

COM3 Relay 3

NC3

NO4

COM4 Relay 4

NC4

2.4.4 Wire sensor to signal boards


Procedure
1. Wire the correct sensor leads to the main board using the lead locations marked
directly on the board.
2. Carefully slide the wired board fully into the enclosure slot and take up the excess
sensor cable through the cable gland.
For best electromagnetic interference (EMI) and radio frequency interference (RFI)
protection, use shielded output signal cable enclosed in an earth-grounded metal
conduit. AC wiring should be 14 gauge or greater.
3. Provide a switch or breaker to disconnect the transmitter from the main power
supply. Install the switch or breaker near the transmitter and label it as the
disconnecting device for the transmitter.

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WARNING
Electrical shock
Installation and servicing of this product may expose personnel to dangerous
voltages.
Electrical installation must be in accordance with the National Electrical Code
(ANSI/National Fire Protection Agency-70) and/or any other national or local
codes.
The equipment is protected throughout by double insulation.
Disconnect main power, wired to separate power source, before servicing.
Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified personnel.
Signal wiring must be rated at least 240 V.
Non-metallic cable strain reliefs do not provide grounding between conduit
connections. Use grounding type bushings and jumper wires.
Make sure that the instrument is connected and properly grounded through a
three-wire power source.
Proper use and configuration is the operator's responsibility.
Install all protective equipment covers and safety ground leads after installation.
Operate only with front panel fastened and in place.
Disconnect and lock out power before connecting the power supply.
Keep sensor and output signal wiring separate from loop power wiring. Do not run
sensor and power wiring in the same conduit or close together in a cable tray.

NOTICE
Twisted pairs are required to minimize noise pickup in the flow and current sensor
inputs. For high electromagnetic interference/radio frequency interference (EMI/RFI)
environments, use shielded sensor wire. Emerson also recommends using shielded
sensor wire in other installations.

Figure 2-7: Contacting conductivity signal board and sensor cable leads

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Figure 2-8: Toroidal conductivity signal board and sensor cable leads

Figure 2-9: pH/ORP signal board and sensor cable leads

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Figure 2-10: Chlorine, dissolved oxygen, and ozone signal boards and sensor cable
leads

Figure 2-11: Turbidity signal board with plug-in sensor connection

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Figure 2-12: Flow/current input signal board and sensor cable leads

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Figure 2-13: Power wiring for the Rosemount 1056 115/230 Vac power supply (01 order
code)

A. To main board
B. Earth ground
C. Neutral
D. Line

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Figure 2-14: Power wiring for the Rosemount 1056 85-265 Vac power supply (03
ordering code)

A. To main board
B. Earth ground
C. Neutral
D. Line

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Figure 2-15: Output wiring for Rosemount 1056 main PCB

A. To power supply PCB


B. Analog output 1
C. Analog output 2
D. To digital input/output PCB
E. To sensor 1 PCB
F. To sensor 2 PCB

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Figure 2-16: Power wiring for Rosemount 1056 24 Vdc power supply (02 ordering code)

A. To main board

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3 Navigating the display


3.1 User interface
The Rosemount 1056 has a large display which shows two live measurement readouts
in large digits and up to four additional process variables or diagnostic parameters
concurrently. The display is back-lit, and you can customize the format to meet your
requirements.
Press MENU to access calibration, hold (of current outputs), programming, and display
functions. In addition, a dedicated DIAGNOSTIC button is available to provide access to
useful operational information on installed sensor(s) and any problematic conditions that
might occur. The display flashes Fault and/or Warning when these conditions occur.
The transmitter displays Help screens for most fault and warning conditions to guide
you in troubleshooting. During calibration and programming, key presses cause different
displays to appear. The displays are self-explanatory and guide you step-by-step through
the procedure.

3.2 Keypad
Press MENU to access menus for programming and calibrating the transmitter. There are
four function keys and four selection keys on the keypad.

Function keys
Four top-level menu items appear when you press MENU.
Calibrate Calibrate the attached sensor(s) and analog output(s).
Hold Suspend analog output(s).
Program Program outputs, measurement, temperature, security, and reset.
Display Program display format, language, warnings, and contrast.

Press MENU to display the main menu screen. Press MENU followed by EXIT to display the
main display.
Press DIAG to display active Faults and Warnings and detailed transmitter information and
sensor diagnostics, including:
• Faults
• Warnings

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Navigating the display Reference Manual
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• Sensor 1 and 2 information


• Output 1 and 2 live current values
• Transmitter software version
• AC frequency
Press ENTER on Sensor 1 or Sensor 2 to display useful diagnostics and information, such
as:
• Measurement
• Sensor type
• Raw signal value
• Cell constant
• Zero offset
• Temperature
• Temperature offset
• Selected measurement range
• Cable resistance
• Temperature sensor resistance
• Signal board software version
Press ENTER to store numbers and settings and move the display to the next screen.
Press EXIT to return to the previous screen without storing changes.

Selection keys
Surrounding the ENTER key, four selection keys (Up, Down, Right, and Left) move the
cursor to all areas of the screen while using the menus.
Use selection keys to:
• Select items on the menu screens.
• Scroll up and down the menu lists.
• Enter or edit numeric values.
• Move the cursor to the right or left.
• Select measurement units during operation.

3.3 Main display


The Rosemount 1056 displays:
• One or two primary measurement values
• Up to four secondary measurement values
• Fault and Warning banner
• Alarm relay flags
• Digital communication icon

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Process measurements
Two process variables are displayed if two signal boards are installed. One process variable
and process temperature are displayed if one signal board is installed with one sensor.
The upper display area shows the Sensor 1 process reading. The center display area shows
the Sensor 2 process reading. For dual conductivity, you can assign the upper and center
display areas to different process variables as follows:

Process variables for upper display Process variables for center display

Measure 1 Measure 1

% Reject Measure 2

% Pass % Reject

Ratio % Pass

Ratio

Blank

For single input configurations, the upper display area shows the live process variable, and
you can assign the center display area to Temperature or blank.

Secondary values
Up to four secondary values are shown in display quadrants at the bottom half of the
screen. You can program all four secondary value positions to any displayable parameter
available.
Possible secondary values include:
• Slope 1
• Reference off 1
• GI impedance 1
• Reference impedance 1
• Raw
• mV input
• Temperature 1
• Manual temperature 1
• Manual temperature 2
• Output 1 mA
• Output 2 mA
• Output 1%
• Output 2%
• Measure 1
• Relay 1(1)
• Relay 2(1)
• Relay 3(1)
• Relay 4(1)

(1) Only for the 1056-02 or 1056-03.

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• Blank

Fault and Warning banner


If the transmitter detects a problem with itself or the sensor, the word Fault or Warning
will appear at the bottom of the display. A fault requires immediate attention. A warning
indicates a problematic condition or an impending failure. For troubleshooting assistance,
press DIAG.

Formatting the main display


You can program the main display screen to show primary process variables, secondary
process variables, and diagnostics.
1. Press MENU.
2. Scroll down to Display. Press ENTER.

3. Main Format is highlighted. Press ENTER.

4. The Sensor 1 process value is highlighted in reverse video. Press the selection keys
to navigate down to the screen sections that you wish to program. Press ENTER.
5. Choose the desired display parameter or diagnostic for each of the four display
sections in the lower screen.
6. Continue to navigate and program all desired screen selections. Press MENU and
EXIT. The screen returns to the main display.
For single sensor configurations, the default display shows the live process measurement
in the upper display area and temperature in the center display area. You can elect to
disable the display of temperature in the center display area using the Main Format
function. For dual sensor configurations, the default display shows Sensor 1 live process
measurement in the upper display area and Sensor 2 live process measurement in the
center display area.

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Figure 3-1: Formatting the main display

3.4 Menu system


The transmitter uses a scroll and select menu system. Press MENU at any time to open the
top-level menu, including Calibrate, Hold, Program, and Display functions.
To find a menu item, scroll with the Up and Down keys until the item is highlighted.
Continue to scroll and select menu items until the desired function is chosen. To select the
menu item, press ENTER. To return to a previous menu level or to enable the main live
display, press EXIT repeatedly. To return immediately to the main display from any menu
level, press MENU and then EXIT.
The selection keys have the following functions:
• The Up key (above ENTER) increments numerical values, moves the decimal point one
place to the right, or selects units of measurement.
• The Down key (below ENTER) decrements numerical values, moves the decimal point
one place to the left, or selects units of measurement.
• The Left key (left of ENTER) moves the cursor to the left.
• The Right key (right of ENTER) moves the cursor to the right.
During all menu displays (except main display format and Quick Start), the live process
measurements and secondary measurement values are displayed in the top two lines of
the upper display area. This conveniently allows display of the live values during important
calibration and programming operations.
Menu screens time out after two minutes and return to the main display.

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34 Emerson.com
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4 Start up the transmitter


Procedure
1. Wire sensor(s) to the signal boards.
Refer to the sensor Quick Start Guide for additional details. Make current output,
alarm relay, and power connections.
2. Once connections are secured and verified, apply power to the transmitter.

WARNING
Electrical shock
Installation and servicing of this product may expose personnel to dangerous
voltages.
Electrical installation must be in accordance with the National Electrical Code
(ANSI/National Fire Protection Agency-70) and/or any other national or local
codes.
The equipment is protected throughout by double insulation.
Disconnect main power, wired to separate power source, before servicing.
Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified personnel.
Signal wiring must be rated at least 240 V.
Non-metallic cable strain reliefs do not provide grounding between conduit
connections. Use grounding type bushings and jumper wires.
Make sure that the instrument is connected and properly grounded through a
three-wire power source.
Proper use and configuration is the operator's responsibility.
Install all protective equipment covers and safety ground leads after installation.
Operate only with front panel fastened and in place.
Disconnect and lock out power before connecting the power supply.
When the transmitter is powered up for the first time, Quick Start screens appear.
Quick Start operating tips are as follows:
a. A back-lit field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER
key. To scroll up or down or to increase or decrease the value of a digit, use
the keys above and below the ENTER key. Use the Left or Right keys to move
the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes.
Press EXIT during Quick Start to return the display to the initial startup screen
(Select language).

3. Complete the steps as shown in the Figure 4-1.

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Figure 4-1: Quick start flow diagram

After the last step, the main display appears. The outputs are assigned to default
values.

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4. To change output and temperature-related settings, go to Main Menu → Program.


Follow the prompts.

Figure 4-2: Rosemount 1056 menu tree

5. To return the transmitter to the factory default settings, go to Program → Reset.


Call the Emerson Customer Support Center at +1-800-999-9307 if you need further
support.

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5 Programming the transmitter


5.1 General programming information
Typical programming steps include the following procedures.
• Change the measurement type, measurement units, and temperature units.
• Choose temperature units and manual or automatic temperature compensation mode.
• Configure and assign values to the current outputs.
• Set a security code for two levels of security access.
• Access menu functions using a security code.
• Enable and disable Hold mode for current outputs.
• Choose the frequency of the AC power (needed for optimum noise rejection).
• Reset all factory defaults, calibration data only, or current output settings only.

5.2 Changing start-up settings


To change the measurement type, measurement units, or temperature units you initially
entered in Quick Start, select Reset or access the Program menus for the sensor.
Table 5-1 displays the choices for specific measurement type and measurement units
available for each sensor measurement board.
Table 5-1: Measurements and measurement units

Signal board Available measurements Measurement units

pH/oxidation reduction potential (ORP) • pH • pH


22, 32
• ORP • mV (ORP)
• Redox • %
• Ammonia • ppm
• Fluoride • mg/L
• ppb
• μg/L

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Table 5-1: Measurements and measurement units (continued)


Signal board Available measurements Measurement units

Contacting conductivity • Conductivity • μS/cm


20, 30
• Resistivity • mS/cm
• Total dissolved solids (TDS) • S/cm
• Salinity • % (concentration)
• NaOH (0-12%)
• HCl (0-15%)
• Low H2SO4
• High H2SO4
• NaCl (0-20%)
• Custom curve

Toroidal conductivity • Conductivity • μS/cm


21, 31
• Resistivity • mS/cm
• TDS • S/cm
• Salinity • % (concentration)
• NaOH (0-12%)
• HCl (0-15%)
• Low H2SO4
• High H2SO4
• NaCl (0-20%)
• Custom curve

Chlorine • Free chlorine • ppm


24, 34
• Total chlorine • mg/L
• Monochloramine
• pH-independent free chlorine

Oxygen • Oxygen (ppm) • ppm


25, 35
• Trace oxygen (ppb) • mg/L
• Percent oxygen in gas • ppb
• Salinity • μg/L
• % saturation
• Partial pressure
• % oxygen in gas
• ppm oxygen in gas

Ozone Ozone • ppm


26, 36
• mg/L
• ppb
• μg/L

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Table 5-1: Measurements and measurement units (continued)


Signal board Available measurements Measurement units

Temperature (all) Temperature • °F


• °C

5.3 Choose temperature units and automatic/


manual temperature compensation
Most liquid measurements (except oxidation reduction potential [ORP]) require
temperature compensation.
The Rosemount 1056 performs temperature compensation automatically by applying
internal temperature correction algorithms. You can also switch to manual temperature
compensation. If using manual temperature compensation, the temperature you enter
bypasses the one detected by the RTD in the sensor. You can use this method if the RTD in
the sensor is malfunctioning.

Procedure
1. From the main menu, go to Program → Temperature.
2. Select automatic or manual temperature compensation
3. Set the manual reference temperature
4. Program temperature units to °F or °C.
See Figure 5-1.

Figure 5-1: Choosing temperature units and manual temperature


compensation

5.4 Configuring and ranging the current outputs

5.4.1 Purpose of configuring and ranging the current outputs


The Rosemount 1056 accepts input from two sensors and has two analog current outputs.
Ranging the outputs means assigning values to the low (0 or 4 mA) and high (20 mA)
outputs.

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NOTICE
Always configure the outputs before ranging them.

5.4.2 Definitions of outputs


Current The transmitter provides a continuous output current (4-20 mA or
outputs 0-20 mA) directly proportional to the process variable or temperature. You
can set the low or high current outputs to any value.
Assigning Assign a measurement to Output 1 or Output 2.
outputs
Dampen Output dampening smooths out noisy readings. It also increases the
response time of the output. Output dampening does not affect the
response time of the display.
Mode You can make the current output directly proportional to the displayed
value (linear mode) or directly proportional to the common logarithm of
the displayed value (log mode).

5.4.3 Configure outputs


Under the Program/Outputs menu, Figure 5-2 appears to allow configuration of the
outputs.

Figure 5-2: Configure Output screen

Follow the menu screens in Figure 5-3 to configure the outputs.

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Figure 5-3: Configure and range the current outputs

5.4.4 Assign measurements to the low and high current outputs


With these screens, you can assign a measurement, process value, or temperature input to
each output

Procedure
1. Go to Program → Output → Configure.

Figure 5-4: Assign Output screen

2. Assign measurements to the outputs.

5.4.5 Range current outputs


Go to Program → Output → Range.

Figure 5-5: Output Range screen

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Enter a value for 4 mA and 20 mA (or 0 mA and 20 mA) for each output.

5.5 Set security code


Security codes prevent accidental or unwanted changes to program settings, displays, and
calibration.
The Rosemount 1056 has two levels of security codes to control access and use of the
transmitter. The two levels of security are:
All This is the supervisory security level. It allows access to all menu
functions, including programming, calibration, hold, and display.
Calibration/Hold This is the operator or technician level menu. It allows access to only
calibration and hold of the current outputs.

Procedure
1. Press MENU.
The Main menu screen appears.
2. Select Program.
3. Select Security.
The Security screen appears.
4. Enter a three digit security code for each of the desired security levels.
The security code takes effect two minutes after the last key stroke.
5. Record the security codes for future access and communication to operators or
technicians as needed.
The display returns to the Security menu screen.
Figure 5-6 displays the security code screens.

Figure 5-6: Setting a security code

S1: 1.234 µS/cm 25.0 °C


S2: 12.34 pH 25.0 °C
Program
Outputs S1: 1.234 µS/cm 25.0 °C
Measurement S2: 12.34 pH 25.0 °C
Display
Menu
Main

Temperature Security
---------------------------------------- Calibration/Hold: 000
Security All: 000
Diagnostic Setup
Ambient AC Power:Unk
Reset Analyzer

Postrequisites
Press EXIT to return to the previous screen. To return to the main display, press MENU and
then EXIT.

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5.6 Security access

5.6.1 How the security code works


To access the Calibration and Hold menus, enter the correct access code for the
Calibration/Hold security level. This allows operators or technicians to perform routine
maintenance. This does not allow access to the Program or Display menus.
To access all menu functions, including programming, calibration, hold, and display, enter
the correct access code for the All security level.

5.6.2 Use a security code


If someone has programmed a security code, selecting the Calibrate, Hold, Program, or
Display top menu items causes the Security Code screen to appear.

Figure 5-7: Security Code screen

Procedure
Enter the three-digit security code for the appropriate security level.
If the entry is correct, the appropriate menu screen appears. If the entry is incorrect, the
Invalid Code screen appears. The Security Code screen reappears after two seconds.

5.7 Using hold

5.7.1 Purpose of hold


The transmitter output is always proportional to measured value. To prevent improper
operation of systems or pumps that are controlled directly by the current output, place the
transmitter on hold before removing the sensor for calibration and maintenance.
Be sure to remove the transmitter from hold once you have finished calibrating the sensor.
During hold, both outputs remain at the last value.

NOTICE
Once on hold, all current outputs remain on hold indefinitely.

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5.7.2 Put outputs on hold


Figure 5-8: Hold menu tree

Procedure
1. Press MENU.
The Main Menu screen appears.
2. Select Hold.
The Hold Outputs and Alarms? screen appears.

3. Select Yes to place the transmitter on hold. Select No to take the transmitter out of
hold.

NOTICE
There are no alarm relays with this configuration. Current outputs are included with
all configurations.

The Hold screen appears.

NOTICE
Hold will remain on indefinitely until someone disables it.

5.8 Resetting factory default settings

5.8.1 Purpose of resetting factory default settings


Resetting factory default settings also clears all fault messages and returns the display to
the first Quick Start screen.
The Rosemount 1056 offers three options for resetting factory defaults:
• Reset all settings to factory defaults.
• Reset sensor calibration data only.
• Reset analog output settings only.

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5.8.2 Reset factory default settings


Procedure
To reset factory defaults, reset calibration data only, or reset analog outputs only, follow
Figure 5-9.

Figure 5-9: Resetting factory default settings menu tree

5.9 Program alarm relays


The Rosemount 1056 24 Vdc (02 order code) and the AC switching power supply (03
order code) provide four alarm relays for process measurements or temperature. You can
configure each alarm as a fault alarm instead of a process alarm. You can also program
each relay independently and/or as an interval timer.

Section Default Description

Enter setpoints 100.0 µS/cm Enter alarm trigger value.

Assign measurement S1 Measure Select alarm assignment.

Set relay logic High Program relay to activate at high or low


reading.

Program the deadband 0.00 µS/cm Program the change in process value
after the relay deactivates.

Program USP safety 0% ↓ Program percentage of the limit to


activate the alarm.

Set normal state Open Program relay default condition as


open or closed for failsafe operation.

Set interval time 24.0 hours Time in hours between relay


activations.

Set relay on-time 10 minutes Enter the time in seconds that the relay
is activated.

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Section Default Description

Set recovery time 60 seconds Enter time after the relay deactivation
for process recovery.

Program Hold while active S1 Holds current outputs during relay


activation.

Select alarms to simulate N/A Manually simulate alarms to confirm


relay operation.

Synchronize timers Yes Control the timeing of two or more


relay timers set as interval timers.

Procedure
1. Go to Program → Alarms.
Figure 5-10 appears to allow you to configure the alarm relays.

Figure 5-10: Alarms screen

2. Follow the menu screens in Figure 5-3 to configure the outputs.


Figure 5-11 appears to allow you to select a specific alarm relay.

Figure 5-11: Configure/Setpoint screen

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3. Select the desired alarm and press ENTER.


Figure 5-12 appears to allow complete programming of each alarm.

Figure 5-12: Alarm Settings screen

Factory defaults are displayed as they would appear for an installed contacting
conductivity board. USP safety appears only if alarm logic is set to USP. Interval time,
On Time, Recover time, and Hold while active only appear if the alarm is configured
as an interval timer.

5.9.1 Enter setpoints


Go to Program → Alarms. See Figure 5-13 to configure the alarm relays.

Figure 5-13: Setpoint screen

Enter the desired value for the process measurement or temperature at which to activate
an alarm event.

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5.9.2 Assign measurement


See Figure 5-14 (under the Alarm Settings menu) to assign alarm relays.

Figure 5-14: Alarm Assign screen

Procedure
Select an alarm assignment.

5.9.3 Set relay logic


See Figure 5-15 (under the Alarms Settings menu) to set the alarm logic.

Figure 5-15: Alarm Logic screen

Select the desired relay logic to activate alarms at a high reading or a low reading. USP only
appears if a contacting conductivity board is installed.

5.9.4 Program the deadband


See Figure 5-16 (under the Alarms Settings menu) to program the deadband as a
measurement value.
Enter the change in the process value needed after the relay deactivates to return to
normal (thereby preventing repeated alarm activation).

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Figure 5-16: Deadband screen

5.9.5 Set normal state


You can define a failsafe condition in the software by programming the alarm default state
to normally open or normally closed upon power up. To display this alarm configuration
item:

Procedure
1. Hold down the EXIT key for six seconds while in the main display mode to enter the
Expert menus.
The screen prompt Enable Expert Menu appears.
2. Select Yes.
3. Under the Alarm Settings menu, select Normal State.

Figure 5-17: Normal State screen

4. Select the alarm condition that you prefer each time the transmitter powers up.

5.9.6 Set interval time


See Figure 5-18 (under the Alarms Settings menu) to set the interval time.

Figure 5-18: Interval Time screen

Enter the fixed time in hours between relay activations.

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5.9.7 Set relay on-time


See Figure 5-19 (under the Alarm Settings menu) to set the relay on-time.

Figure 5-19: On-Time screen

Enter the time in seconds that you want the relay to be activated for.

5.9.8 Set recovery time


See Figure 5-20 (under the Alarms Settings menu) to set the relay recovery time.

Figure 5-20: Recovery screen

Enter time for process recovery after the relay deactivation.

5.9.9 Program Hold while active


See Figure 5-21 (under the Alarms Settings menu) to program the feature that holds the
current outputs while alarms are active.

Figure 5-21: Hold while active screen

Select whether or not to hold the current outputs for Sensor 1, Sensor 2, or both sensors
while the relay is activated.

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5.9.10 Select alarms to simulate


You can manually set alarm relays to check devices, such as valves or pumps.
See Figure 5-22 (under the Alarms Settings menu) to set manual forced activation of the
alarm relays. Select the desired alarm condition to simulate.

Figure 5-22: Simulate Alarm screen

5.9.11 Synchronize timers


See Figure 5-23 (under the Alarms Settings menu) to synchronize alarms that are set to
interval timers.

Figure 5-23: Synchronize Timers screen

Select Yes or No to synchronize two or more timers.

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6 Programming measurements
6.1 Introduction to programming measurements
The Rosemount 1056 automatically recognizes each installed measurement board upon
first power-up and each time the transmitter is turned on.
Completing Quick Start screens upon first power-up enables measurements, but you may
have to take additional steps to program the transmitter for the desired measurement
application. This section covers the following programming and configuration functions:
1. Select measurement type or sensor type.
2. Identify the preamp location (Program pH measurement).
3. Enable manual temperature correction and enter a reference temperature.
4. Enable sample temperature correction and enter temperature correction slope.
5. Define measurement display resolution (pH and amperometric).
6. Define measurement display units.
7. Adjust the input filter to control display and output reading variability or noise.
8. Select a measurement range (Program contacting conductivity measurement and
Program toroidal conductivity measurement).
9. Enter a cell constant for a contacting or toroidal sensor (Program contacting
conductivity measurement and Program toroidal conductivity measurement).
10. Enter a temperature element/RTD offset or temperature slope (Program contacting
conductivity measurement and Program toroidal conductivity measurement).
11. Create an application-specific concentration curve.
12. Enable automatic pH correction for free chlorine measurement (Program chlorine
measurement.
To fully configure the transmitter for each installed measurement board, you may use the
following:
1. Reset Analyzer function to reset factory defaults and configure the measurement
board to the desired measurement. Follow the Reset Analyzer menu to reconfigure
the transmitter to display new measurements or measurement units.
2. Program menus to adjust any of the programmable configuration items.

6.2 Program pH measurement


Figure 6-1 is a detailed flow diagram for pH programming to guide you through all basic
programming and configuration functions.

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Figure 6-1: Flow diagram for pH and oxidation reduction potential (ORP)
programming

To configure the pH measurement board:


1. Press MENU.
2. Go to Program → Measurement.
3. Select Sensor 1 or Sensor 2 corresponding to pH. Press ENTER.
Figure 6-2 appears; factory default settings are shown.

Figure 6-2: Configure pH screen

To change any setting, scroll to the desired item and press ENTER.

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6.2.1 Select measurement type


See Figure 6-3 to select the measurement type.

Figure 6-3: Measurement screen

The default value (pH) is displayed in bold type. Refer to Figure 6-1 to select a
measurement type.

6.2.2 Select pH preamplifier location


See Figure 6-4 to select the preamplifier (preamp) location.

Figure 6-4: Preamp screen

The default value (Analyzer) is displayed in bold type. Refer to Figure 6-1 to select a preamp
location.

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6.2.3 Select solution temperature correction


See Figure 6-5 to select the solution temperature correction algorithm.

Figure 6-5: Solution Temperature Correction screen

The default value (Off) is displayed in bold type. Refer to Figure 6-1 to select a solution
temperature correction algorithm.

6.2.4 Enter custom solution temperature coefficient


See Figure 6-6 to enter a custom solution temperature coefficient.

Figure 6-6: Custom Solution Temperature Coefficient screen

The default value (-0.032 pH/°C) is displayed in bold type. Refer to Figure 6-1 to enter a
custom coefficient.

6.2.5 Select display resolution


See Figure 6-7 to select a display resolution.

Figure 6-7: Resolution screen

The default value (0.01 pH) is displayed in bold type. Refer to Figure 6-1 to select a
resolution.

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6.2.6 Enter input filter value


See Figure 6-8 to enter the input filter value in seconds.

Figure 6-8: Input Filter screen

The default value (02 seconds) is displayed in bold type. Refer to Figure 6-15 to enter the
input filter value.

6.2.7 Select reference impedance


See Figure 6-9 to select the reference impedance.

Figure 6-9: Reference Z screen

The default value (Low) is displayed in bold type. Refer to Figure 6-1 to select the reference
impedance.

6.3 Program oxidation reduction potential (ORP)


measurement
Figure 6-1 displays a detailed flow diagram for ORP programming to guide you through all
basic programming and configuration functions.
To configure the ORP board:
1. Press MENU.
2. Go to Program → Measurement.
3. Select Sensor 1 or Sensor 2 corresponding to ORP. Press ENTER.
Figure 6-10 appears; factory settings are shown.

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Figure 6-10: Configure ORP screen

To change any setting, scroll to it and press ENTER.

6.3.1 Select measurement type


Figure 6-11 displays the screen from which you can select the measurement type.

Figure 6-11: Measurement Screen

The default value is displayed in bold type. Refer to Figure 6-1 to select the measurement
type.

6.3.2 Select preamp location


Figure 6-12 displays the screen from which you can select the preamp location.

Figure 6-12: Preamp Screen

The default value is displayed in bold type. Refer to Figure 6-1 to select the preamp
location.

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6.3.3 Enter input filter value


Figure 6-13 displays the screen on which you can enter the input filter value.

Figure 6-13: Input Filter Screen

The default value is displayed in bold type. Refer to Figure 6-1 to enter the input filter value.

6.3.4 Select reference impedance


Figure 6-14 displays the screen from which you can select the reference impedance.

Figure 6-14: Reference Z Screen

The default value is displayed in bold type. Refer to Figure 6-1 to select the reference
impedance.

6.4 Program contacting conductivity measurement


Figure 6-15 guides you through how to configure transmitter to measure contacting
conductivity.

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Figure 6-15: Contacting Conductivity Flow Diagram

To configure the contacting conductivity measurement board:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.

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3. Select Sensor 1 or Sensor 2 corresponding to contacting conductivity. Press ENTER.


Figure 6-16 appears; factory default settings are shown.

Figure 6-16: Configure Conductivity Screen

4. To change any settings, scroll to the desired item and press ENTER.

6.4.1 Select sensor type


Figure 6-17 displays the screen from which you can select the sensor type.

Figure 6-17: Sensor Type Screen

The default value is displayed in bold type. Refer to Figure 6-15 to select the sensor type.

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6.4.2 Select measurement type


Figure 6-18 displays the screen from which you can select the measurement type.

Figure 6-18: Measurement Screen

The default value is displayed in bold type. Refer to Figure 6-15 to select a measurement
type.

6.4.3 Select range


Figure 6-19 displays the screen from which you can select the sensor range.

Figure 6-19: Range Screen

The default value is displayed in bold type.


Note
Ranges are shown as conductance, not conductivity.

Refer to Figure 6-15 to select a range.

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6.4.4 Enter cell constant


Figure 6-20 displays the screen on which you can enter the cell constant. The cell constant
is on the sensor tag.

Figure 6-20: Cell Constant Screen

The default value is displayed in bold type. Refer to Figure 6-15 to enter the cell constant.

6.4.5 Resistance temperature detector (RTD) offset


Figure 6-21 displays the screen from which you can enter the RTD offset for a contacting
conductivity sensor.

Figure 6-21: RTD Offset Screen

The default value is displayed in bold type. Refer to Figure 6-15 to set the RTD offset.

6.4.6 Resistance temperature detector (RTD) slope


Figure 6-22 displays the screen from which you can enter the RTD slope.

Figure 6-22: RTD Slope Screen

The default value is displayed in bold type. Refer to Figure 6-15 to enter the RTD slope.

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6.4.7 Enter temperature compensation


Figure 6-23 displays the screen from which you can select the temperature compensation.

Figure 6-23: Temperature Compensation Screen

The default value is displayed in bold type. Refer to Figure 6-15 to select a temperature
compensation.

6.4.8 Enter slope


Figure 6-24 displays the screen on which you can enter the slope.

Figure 6-24: Slope Screen

The default value is displayed in bold type. Refer to Figure 6-15 to enter the slope.

6.4.9 Enter reference temperature


Figure 6-25 displays the screen on which you can enter the reference temperature
manually.

Figure 6-25: Reference Temperature Screen

The default value is displayed in bold type. Refer to Figure 6-15 to complete this function.

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6.4.10 Enter input filter value


See Figure 6-26 to enter the input filter value in seconds.

Figure 6-26: Input Filter screen

The default value (02 seconds) is displayed in bold type. Refer to Figure 6-15 to enter the
input filter value.

6.4.11 Create custom curve


Figure 6-27 displays the screen from which you can create a custom curve for converting
conductivity into concentration.

Figure 6-27: Custom Curve Screen

Refer to Figure 6-15 to create a custom curve.

Procedure
Enter the custom curve data. Press ENTER.
The display confirms the determination of a custom curve fit to the entered data by
displaying Figure 6-28.

Figure 6-28: Calculate Curve Screen

If the custom curve fit is not completed or is unsuccessful, Figure 6-29 appears. The
transmitter returns to the screen shown in Figure 6-27.

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Figure 6-29: Calculate Curve Failure Screen

6.4.12 Enter calibration factor


Figure 6-30 displays the screen on which you can enter a calibration factor.

Figure 6-30: Calibration Factor Screen

The default value is displayed in bold type.

Procedure
If you selected 4-electrode for the sensor type in the Quick Start menus, enter a cell
constant and a calibration factor using the transmitter keypad.
The cell constant is needed to convert measured conductance to conductivity, as displayed
on the transmitter screen. The calibration factor entry is needed to increase the accuracy
of the live conductivity readings, especially at low conductivity readings below 20 µS/cm.
Both the cell constant and the calibration factor are printed on the tag attached to the
four-electrode sensor cable.

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6.5 Program toroidal conductivity measurement


Configure the transmitter for conductivity measurements using inductive/toroidal sensors.

Figure 6-31: Toroidal Conductivity Flow Diagram

Figure 6-31 is a detailed flow diagram for programming toroidal conductivity.


To configure the toroidal conductivity measurement board:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.

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4. Select Sensor 1 or Sensor 2 corresponding to toroidal conductivity. Press ENTER.


Figure 6-32 appears; factory default settings are shown.

Figure 6-32: Configure Toroidal Conductivity Sensor Screen

5. To change any setting, scroll to the desired item and press ENTER.

6.5.1 Select sensor model


Figure 6-33 displays the screen from which you can select the sensor model.

Figure 6-33: Sensor Model screen

The default value is displayed in bold type. Refer to Figure 6-31 to select a sensor model.

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6.5.2 Select measurement type


Figure 6-34 displays the screen from which you can select the measurement type.

Figure 6-34: Measurement Type Screen

The default value is displayed in bold type. Refer to Figure 6-31 to select the measurement
type.

6.5.3 Select sensor range


Figure 6-35 displays the screen from which you can select the sensor range.

Figure 6-35: Range Screen

The default value is displayed in bold type.


Note
Ranges are shown as conductance, not conductivity.

Refer to Figure 6-31 to select a range.

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6.5.4 Enter a cell constant


Figure 6-36 displays the screen from which you can enter the cell constant.

Figure 6-36: Cell Constant Screen

The default value is displayed in bold type. Refer to Figure 6-31 to enter the cell constant.

6.5.5 Select temperature compensation


Figure 6-37 displays the screen from which you can select the temperature compensation.

Figure 6-37: Temperature Compensation Screen

Refer to Figure 6-31 to select the temperature compensation.

6.5.6 Enter slope


Figure 6-38 displays the screen on which you can enter the conductivity/temperature slope.

Figure 6-38: Slope Screen

The default value is displayed in bold type. Refer to Figure 6-31 to enter the slope.

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6.5.7 Enter the reference temperature


Figure 6-39 displays the screen on which you can manually enter the reference
temperature.

Figure 6-39: Reference Temperature Screen

The default value is displayed in bold type. Refer to Figure 6-31 to enter the reference
temperature.

6.5.8 Enter input filter value


Figure 6-40 displays the screen on which you can enter the input filter time in seconds.

Figure 6-40: Input Filter Screen

The default value is displayed in bold type. Refer to Figure 6-31 to enter the input filter
time.

6.5.9 Create custom curve


Figure 6-41 displays the screen from which you can create a custom curve to convert
conductivity to concentration.

Figure 6-41: Custom Curve Screen

Refer to Figure 6-31 to complete this task.

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Procedure
Enter the custom curve data and press ENTER.
The display confirms the determination of a custom curve fit to the entered data by
displaying Figure 6-42.

Figure 6-42: Calculate Curve Screen

If the custom curve fit is not completed or is unsuccessful, Figure 6-43 appears and the
transmitter returns to the screen shown in Figure 6-41.

Figure 6-43: Curve Failure Screen

6.6 Program chlorine measurement


With a chlorine measurement board installed, the transmitter can measure any of four
variants of chlorine.
• Free chlorine
• Total chlorine
• Monochloramine
• pH-independent free chlorine

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6.6.1 Program free chlorine measurement


Configure the Rosemount 1056 transmitter for free chlorine measurement using
amperometric chlorine sensors.

Figure 6-44: Chlorine Measurements Flow Diagram

Figure 6-44 is a detailed flow diagram to guide you through all basic programming and
configuration functions.
To configure the measurement board for free chlorine:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to free chlorine. Press ENTER.
Figure 6-45 appears; factory default settings are shown.

Figure 6-45: Configure Free Chlorine Screen

5. To change any setting, scroll to the desired item and press ENTER.

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Select measurement type


Figure 6-46 displays the screen from which you can select the measurement type.

Figure 6-46: Measurement Screen

The default value is displayed in bold type.

Procedure
1. Select Free Chlorine.
2. Press ENTER.

Select measurement unit


Figure 6-47 displays the screen from which you can select a measurement unit.

Figure 6-47: Units Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select a measurement unit.

Enter input filter value


Figure 6-48 displays the screen on which you can enter the input filter value for free
chlorine in seconds.

Figure 6-48: Input Filter Screen

The default value is displayed in bold type.

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Procedure
Refer to Figure 6-44 to enter an input filter value.

Select pH correction
Figure 6-49 displays the screen from which you can select live/continuous pH correction or
manual pH correction.

Figure 6-49: Free Chlorine pH Correction Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select the pH correction.

Enter pH correction manually


Figure 6-50 displays the screen on which you can manually enter the pH value of the
measured process liquid.

Figure 6-50: Manual pH Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to enter a pH value manually.

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Select display resolution


Figure 6-51 displays the screen from which you can select a display resolution.

Figure 6-51: Resolution Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select a display resolution.

6.6.2 Program total chlorine measurement


Configure the transmitter for total chlorine measurement using amperometric chlorine
sensors.
Figure 6-44 is a detailed flow diagram for programming all chlorine measurements.
To configure the chlorine measurement board for total chlorine:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
Figure 6-52 will appears; factory default settings are shown.

Figure 6-52: Configure Chlorine Screen

5. To change any setting, scroll to the desired item and press ENTER.

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Select measurement type


Figure 6-53 displays the screen from which you can select the type of chlorine
measurement.

Figure 6-53: Measurement Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select a measurement type.

Select measurement units


Figure 6-54 displays the screen from which you can select measurement units as ppm or
mg/L.

Figure 6-54: Units Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select measurement units.

Enter input filter value


Figure 6-55 displays the screen on which you can enter the input filter value in seconds.

Figure 6-55: Input Filter Screen

The default value is displayed in bold type.

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Procedure
Refer to Figure 6-44 to enter the input filter value.

Select display resolution


Figure 6-56 displays the screen from which you can select the display resolution.

Figure 6-56: Resolution Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select the display resolution.

6.6.3 Program monochloramine measurement


Configure the transmitter to measure monochloramine using amperometric chlorine
sensors.
To configure the chlorine measurement board for monochloramine:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
Figure 6-57 appears; factory default settings are shown.

Figure 6-57: Configure Chlorine Screen

5. To change any settings, scroll to the desired item and press ENTER.

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Select measurement type


Figure 6-58 displays the screen from which you can select the type of chlorine to measure.

Figure 6-58: Measurement Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select the monochloramine measurement type.

Select measurement units


Figure 6-59 displays the screen from where you can select measurement units: ppm or
mg/L.

Figure 6-59: Units Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select measurement units.

Enter input filter value


Figure 6-60 shows the screen on which you can enter the input filter value in seconds.

Figure 6-60: Input Filter Screen

The default value is displayed in bold type.

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Procedure
Refer to Figure 6-44 to enter the input filter value.

Select display resolution


Figure 6-61 displays the screen from which you can enter the display resolution.

Figure 6-61: Resolution Screen

The default value is displayed in bold type.

Procedure
Refer to Figure 6-44 to select the display resolution.

6.6.4 Program pH-independent free chlorine measurement


Configure the transmitter to measure pH-independent free chlorine using amperometric
chlorine sensors.
See Figure 6-44 to guide you through configuring the transmitter to measure pH-
independent free chlorine.
To configure the chlorine measurement board for pH-independent free chlorine:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
Figure 6-62 appears; factory default settings are shown.

Figure 6-62: Configure Chlorine Measurement Screen

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Select the pH-independent free chlorine measurement


Procedure
1. From the Configure Chlorine screen, select Measurement.
Figure 6-63 appears. The default value is displayed in bold text.

Figure 6-63: Measurement Screen

2. Select pH Independ. Free Cl.

Select measurement units


Procedure
1. From the Configure Chlorine screen, select Units.
Figure 6-64 appears. The default value is displayed in bold type.

Figure 6-64: Units Screen

2. Refer to Figure 6-44 to select units.

Enter input filter value


Procedure
1. From the Configure Chlorine screen, select Filter.
Figure 6-65 appears. The default value is displayed in bold type.

Figure 6-65: Input Filter Screen

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2. Refer to Figure 6-44 to enter the input filter value in seconds.

Select display resolution


Procedure
1. From the Configure Chlorine screen, select Resolution.
Figure 6-66 appears. The default value is displayed in bold type.

Figure 6-66: Resolution Screen

2. Refer to Figure 6-44 to select a display resolution.

6.7 Program oxygen measurement


You can configure the Rosemount 1056 transmitter to measure dissolved and gaseous
oxygen using amperometric oxygen sensors.
Figure 6-67 is a detailed diagram for oxygen programming to guide you through all basic
programming and configuration functions.

Figure 6-67: Programming Oxygen Measurement

To configure the oxygen measurement board.

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Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to oxygen. Press ENTER.
Figure 6-68 appears; factory default settings are shown.

Figure 6-68: Configure Oxygen Screen

5. To change a setting, scroll to the desired item and press ENTER.

6.7.1 Select oxygen measurement application


Procedure
1. From the Configure Oxygen screen, select Type.
Figure 6-69 appears.

Figure 6-69: Type Screen

2. Refer to Figure 6-67 to select the application.

6.7.2 Select measurement units


The default value is displayed in bold type.

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Procedure
1. From the Configure Oxygen screen, select Units.
Figure 6-70 appears.

Figure 6-70: Units Screen

Measurement unit options are:


• ppm
• mg/L
• ppb
• μg/L
• % Saturation
• Partial Pressure
• % Oxygen in Gas
• ppm Oxygen in Gas

2. Refer to Figure 6-67 to select a measurement unit.

6.7.3 Select partial pressure units


If you select Partial Pressure as the measurement unit on the Units screen, you need to
select the partial pressure measurement units.

Procedure
1. From the Configure Oxygen screen, select Units.
The Units screen appears.

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2. Select Partial Pressure.


Figure 6-71 appears.

Figure 6-71: Partial Pressure Screen

Partial pressure options are:


• mm Hg
• in Hg
• atm (atmospheric)
• kPa
• mbar
• bar

3. Refer to Figure 6-67 to select a partial pressure unit.

6.7.4 Enter salinity


Procedure
1. From the Configure Oxygen screen, select Salinity.
Figure 6-72 appears.

Figure 6-72: Salinity Screen

2. Enter the percentage of salinity in the process liquid.


Refer to Figure 6-67.

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6.7.5 Enter input filter value


Procedure
1. From the Configure Oxygen screen, select Filter.
Figure 6-73 appears.

Figure 6-73: Input Filter Screen

2. Refer to Figure 6-67 to enter the input filter value in seconds.

6.7.6 Select atmospheric pressure units


Select atmospheric pressure units to determine how the transmitter will display
atmospheric pressure measured by the pressure transducer on the oxygen measurement
board.

Procedure
1. From the Configure Oxygen screen, select Pressure Units.
Figure 6-74 appears.

Figure 6-74: Units Screen

Pressure unit options are:


• mm Hg
• in Hg
• atm (atmospheric)
• kPa
• mbar
• bar

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2. Refer to Figure 6-67 to select the atmospheric pressure unit.

6.7.7 Enter display resolution


Procedure
1. From the Oxygen Configure screen, select Resolution.
Figure 6-75 appears.

Figure 6-75: Resolution Screen

2. Refer to Figure 6-67 to select the display resolution.

6.7.8 Select oxygen atmospheric pressure source


Procedure
1. From the Oxygen Configure screen, select Use Press.
Figure 6-76 appears.

Figure 6-76: Use Pressure Screen

2. Refer to Figure 6-67 to select the atmospheric pressure source.

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6.8 Program ozone measurement


You can configure the Rosemount 1056 transmitter to measure ozone using amperometric
ozone sensors.

Figure 6-77: Ozone Measurement Flow Diagram

Figure 6-77 is a detailed flow diagram for ozone programming to guide you through all
basic programming and configuration functions.
To configure the ozone measurement board:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to ozone. Press ENTER.
Figure 6-78 appears; factory default settings are shown.

Figure 6-78: Configure Ozone Screen

5. To program any displayed function, scroll to the desired item and press ENTER.
Note
The transmitter automatically detects ozone measurement boards. You don't need
to select a measurement type.

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6.8.1 Select measurement units


Procedure
1. From the Ozone Configure screen, select Units.
Figure 6-79 appears.

Figure 6-79: Units Screen

Ozone measurement unit options are:


• ppm
• mg/L
• ppb
• μg/L

2. Refer to Figure 6-77 to select a measurement unit.

6.8.2 Enter input filter value


Procedure
1. From the Ozone Configure screen, select Filter.
Figure 6-80 appears.

Figure 6-80: Input Filter Screen

2. Refer to Figure 6-77 to enter the input filter value in seconds.

6.8.3 Select display resolution


Procedure
1. From the Ozone Configure screen, select Resolution.
Figure 6-81 appears.

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Figure 6-81: Resolution Screen

2. Refer to Figure 6-77 to select the display resolution.

6.9 Program turbidity measurement


Configure the Rosemount 1056 to measure turbidity.

Figure 6-82: Turbidity Flow Diagram

Figure 6-82 is a detailed flow diagram for turbidity programming; use it to guide you
through all basic programming and configuration functions.
To configure the turbidity measurement board:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.

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4. Select Sensor 1 or Sensor 2 corresponding to turbidity. Press ENTER.


Figure 6-83 appear; factory default settings are shown.

Figure 6-83: Configure Turbidity Screen

5. To change a setting, scroll to the desired item and press ENTER.

6.9.1 Select turbidity measurement


The display screen for selecting the measurement is shown.

The default value is displayed in bold type.

Procedure
Refer to Figure 6-82 to complete this function.

6.9.2 Select turbidity units


The display screen for selecting the measurement units is shown.

The default value is displayed in bold type.

Procedure
Refer to Figure 6-82 to complete this function.
If you select the total suspended solids (TSS) calculation, the following screen will be
displayed.

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6.9.3 Enter TSS Data


The display screen for selecting total suspended solids (TSS) data is shown.

The default values are displayed.

Procedure
1. Refer to Figure 6-82 to complete this function.
Note
Based on user-entered NTU data, calculating TSS as a straight line curve could cause
TSS to go below zero. The following screen lets you know that TSS will become zero
below a certain NTU value.

Figure 6-84 shows the potential for calculated TSS to go below zero.

Figure 6-84: TSS and Turbidity


A. Normal case: TSS is always a positive number when turbidity is a positive number.
B. Abnormal case: TSS can be a negative number when turbidity is a positive number.

2. After entering TSS data, press ENTER.


The display confirms the determination of a TSS straight line curve fit to the entered
NTU/turbidity data by displaying this screen:

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The following screen may appear if TSS calculation is unsuccessful.

If you see this screen, you need to re-enter NTU and TSS data.

6.9.4 Enter turbidity input filter value


The display screen for entering the input filter value in seconds is shown.

The default value is displayed in bold type.

Procedure
Refer to Figure 6-82 to complete this function.

6.9.5 Enable bubble rejection


Bubble rejection is an internal software algorithm that characterizes turbidity readings as
bubbles as opposed to true turbidity of the sample. With bubble rejection enabled, these
erroneous readings are eliminated from the live measurements shown on the display and
transmitted via the current outputs.
The display screen for selecting bubble rejection is shown.

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Procedure
Refer to Figure 6-82 to complete this function.

6.10 Program flow measurement


You can configure the transmitter to measure flow using a compatible pulse flow sensor.

Figure 6-85: Flow Measurement Diagram

To configure the flow measurement board:

Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to flow. Press ENTER.

6.10.1 Select measurement type


Procedure
1. From the Configure Pulse Flow screen, select Measure.
Figure 6-86 appears. The default measurement is displayed in bold type.

Figure 6-86: Measurement Screen

2. Refer to Figure 6-85 to select a measurement type.

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6.10.2 Select measurement units


Procedure
1. From the Configure Pulse Flow screen, select Units.
Figure 6-87 appears. The default measurement unit is displayed in bold type.

Figure 6-87: Unit Screen

Flow unit options are:


• GPM
• GPH
• cu ft/min
• cu ft/hour
• L/min
• L/hour
• m3/hour

2. Refer to Figure 6-85 to select a measurement unit.

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6.10.3 Enter input filter value


Procedure
1. From the Configure Pulse Flow screen, select Filter.
Figure 6-88 appears. The default value is displayed in bold type.

Figure 6-88: Input Filter Screen

2. Refer to Figure 6-85 to enter an input filter value in seconds.

6.11 Program current input measurement


Figure 6-89: Current Input Programming Flow Diagram

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Procedure
1. Press MENU.
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to the current input. Press ENTER.
The factory default is Pulse Flow, not mA Input.
5. To enable the current input functionality, override the factory default and select mA
Input.
Figure 6-90 appears. The default measurement type is displayed in bold font.

Figure 6-90: mA Input Screen

mA input options are:


• Temperature
• Pressure
• Flow
• Other

6. Refer to Figure 6-89 to select an input type.

6.11.1 Select measurement units


Procedure
1. From the Pulse Flow Configure screen, select Units.
• If you selected Temperature as the measurement type, Figure 6-91 appears.

Figure 6-91: Temperature Units Screen

• If you selected Pressure as the measurement type, Figure 6-92 appears.

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Figure 6-92: Pressure Units Screen

• If you selected Flow as the measurement type, Figure 6-93 appears.

Figure 6-93: Flow Units Screen

• If you select Other as the measurement type, Figure 6-94 appears.

Figure 6-94: Other Units Screen

You can also select from the following units:


— μS/cm
— mS/cm
— MΩ-cm
— kΩ-cm
— ppm
— ppb

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— μg/L
— mg/L
— g/L
— NTU
— FTU
— FNU
— ft/sec
— m/sec
— none

2. Scroll to the unit of your choice and press ENTER.

6.11.2 Select input range


Procedure
1. From the Pulse Flow Configure screen, select Input Range.
Figure 6-95 appears.

Figure 6-95: Input Range Screen

2. Refer to Figure 6-89 to select an input range.

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6.11.3 Enter low value


Procedure
1. From the Puls Flow Configure screen, select Low Value.
Figure 6-96 appears. The default value is displayed in bold type.

Figure 6-96: Low Value Screen

2. Refer to Figure 6-89 to enter a low temperature value.

6.11.4 Enter high value


Procedure
1. From the Pulse Flow Configure screen, select High Value.
Figure 6-97 appears. The default value for temperature is displayed in bold type.

Figure 6-97: High Value Screen

2. Refer to Figure 6-89 to enter the high temperature value.

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6.11.5 Enter input filter value


Procedure
1. From the Pulse Flow Configure screen, select Filter.
Figure 6-98 appears.

Figure 6-98: Input Filter Screen

2. Refer to Figure 6-89 to enter an input filter value in seconds.

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7 Calibration
Calibration is the process of adjusting or standardizing the transmitter to a lab test or
a calibrated laboratory instrument or standardizing to some known reference, such as a
commercial buffer.
The transmitter's auto-recognition feature will enable the appropriate calibration screens
to allow calibration for any single sensor configuration or dual sensor configuration.
Completing the Quick Start when first powering up the transmitter enables live
measurement, but does not ensure accurate readings in the lab or in process. Calibrate
with each attached sensor to ensure accurate, repeatable readings.

7.1 Calibrate pH sensors


Calibrate new sensors before use and regularly recalibrate them.
Use auto calibration instead of manual calibration. Auto calibration avoids common
pitfalls and reduces errors. The transmitter recognizes the buffers and uses temperature-
corrected pH values when calibrating. Once the transmitter successfully completes
calibration, it calculates and displays the calibration slope and offset. The slope is reported
as the slope at 77 °F (25 °C).

Figure 7-1: pH calibration menu tree

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.

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3. Select Sensor 1 or Sensor 2 corresponding to pH. Press ENTER.


4. Select pH. Press ENTER.

Figure 7-2: pH calibration screen

5. If desired, change the auto calibration criteria.

Figure 7-3: Set up Auto Calibration Screen

You can adjust the following:


• Stabilization time (default 10 seconds)
• Stabilization pH value (default 0.02 pH)
• Type of buffer used for auto calibration (default is standard, non-commercial
buffers)
The transmitter recognizes the following commercial buffer tables:
• Standard (NIST plus pH 7)
• DIN 19267
• Ingold
• Merck

Figure 7-4 appears if the auto calibration is successful:

Figure 7-4: pH Auto Calibration Screen

Figure 7-5 through Figure 7-7 may appear if the auto calibration is unsuccessful.

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Figure 7-5: High Slope Error

Figure 7-6: Low Slope Error

Figure 7-7: Offset Error

7.1.1 Calibrate pH sensors manually


Use manual calibration only if using non-standard buffers. Otherwise, use auto calibration.
Auto calibration avoids common pitfalls and reduces errors.

Figure 7-8: Manual Calibration Screen

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7.1.2 Enter a known slope value for pH sensors


Procedure
If you know the electrode slope from other measurements, enter it directly in the
transmitter.
Enter the slope as the slope at 77.0 °F (25 °C).

7.1.3 Standardize pH sensors


You can change the pH measured by the transmitter to match the reading from a
second or referee instrument. The process of making the two readings agree is called
standardization.
During standardization, the difference between the two pH values is converted to the
equivalent voltage. The voltage, called the referee offset, is added to all subsequent
measured cell voltages before they are converted to pH. If you place a standardized
sensor in a buffer solution, the measured pH will differ from the buffer pH by an amount
equivalent to the standardization offset.

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7.2 Calibrate oxidation reduction potential (ORP)


sensors
For process control, it is often important to make the measured ORP agree with the ORP of
a standard solution. During calibration, the transmitter makes the measured ORP equal to
the ORP of a standard solution at a single point.

Figure 7-9: Calibrate ORP menu tree

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to ORP. Press ENTER.

4. Select ORP. Press ENTER.

Figure 7-10 may appear if ORP calibration is unsuccessful.

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Figure 7-10: Offset Error

7.3 Calibrate contacting conductivity sensors


Placing a new conductivity sensor in service
New conductivity sensors rarely need calibration. The cell constant printed on the label is
accurate enough for most applications.

Figure 7-11: Calibrate conductivity sensors menu tree

Calibrating an in-service conductivity sensor


After a conductivity sensor has been in service for a period of time, you may need to
recalibrate it. There are three ways to calibrate a conductivity sensor:
1. Use a standard instrument and sensor to measure the conductivity of the process
stream. You don't need to remove the sensor from the process piping. The
temperature correction used by the standard instrument may not exactly match

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the temperature correction used by the Rosemount 1056. To avoid errors, turn off
temperature correction in both the transmitter and the standard instrument.
2. Place the sensor in a solution of known conductivity and make the transmitter
reading match the conductivity of the standard solution. Use this method if you can
easily remove the sensor from the process piping and have a standard available.
Be careful using standard solutions with conductivity less than 100 μS/cm. Low
conductivity standards are highly susceptible to atmospheric contamination. Avoid
calibrating sensors with 0.01/cm cell constants against conductivity standards with
conductivity greater than 100 μS/cm. The resistance of these solutions may be too
low for an accurate measurement.
3. To calibrate a 0.01/cm sensor, check it against a standard instrument and another
0.01/cm sensor while both sensors are measuring water with conductivity between
5 and 10 μS/cm. To avoid drift caused by absorption of atmospheric carbon dioxide,
saturate the sample with air before taking measurements.
To ensure adequate flow past the sensor during calibration, take the sample
downstream from the sensor. For best results, use a flow-through standard cell.
If the process temperature varies greatly from the ambient temperature, keep the
connecting lines short and insulate the flow cell.

To calibrate the Rosemount 1056 with an attached conductivity sensor:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to conductivity. Press ENTER.

4. To calibrate conductivity or temperature, scroll to the desired item and press ENTER.

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5. Enter a cell constant only if you are installing the sensor for the first time, replacing
the probe, or troubleshooting.
This procedure sets up the transmitter for the probe type connected to it. Each type
of probe has a specific cell constant.

7.3.1 Zero the transmitter


The purpose of zeroing the transmitter is to compensate for small offsets to the
conductivity signal that are present even when there is no conductivity to be measured.
This procedure is affected by the length of extension cable. Always repeat it if you make
any changes in the extension cable or sensor.

Prerequisites

CAUTION

Ensure that the probe is dry.

Procedure
1. Zero the transmitter by electrically connecting the conductivity probe as it will
actually be used and placing the measuring portion of the probe in the air.
2. Select Zero Cal from the Conductivity Calibration screen.

If zero calibration is successful, Figure 7-12 appears.

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Figure 7-12: Successful Zero Calibration

The transmitter returns to the Conductivity Calibration screen.


If zero calibration is unsuccessful, Figure 7-13 may appear.

Figure 7-13: Zero Calibration Unsuccessful

7.3.2 Calibrate the sensor in a conductivity standard (In Process


Cal)
Use this procedure to check and correct the transmitter's conductivity reading to ensure
it is accurate. To do this, calibrate the sensor and transmitter against a solution of known
conductivity.

Prerequisites
• Clean the probe.
• If necessary, check and standardize the temperature reading using a calibrated
thermometer.

Procedure
1. Submerge the probe in a sample of known conductivity.
2. If necessary, adjust the displayed value to correspond to the conductivity value of
the sample.
3. Turn temperature correction off and use the conductivity of the standard.

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4. Select In Process Cal from the Conductivity Calibration screen.

If in process calibration is successful, Figure 7-14 appears and the transmitter returns to
the Conductivity Calibration screen.

Figure 7-14: In Process Calibration Successful

If in process calibration is unsuccessful, Figure 7-15 may appear.

Figure 7-15: Calibration Error

7.3.3 Calibrate the sensor to a laboratory instrument (Meter Cal)


Use this procedure to check and correct the conductivity reading of the transmitter using a
laboratory conductivity instrument.

Procedure
1. Submerge the conductivity probe in a bath.
2. Measure the conductivity of a grab sample of the same bath water with a separate
laboratory instrument.
3. Adjust the transmitter reading to match the conductivity reading of the lab
instrument.

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4. Select Meter Cal from the Conductivity Calibration screen.

5. Press ENTER.
The display shows the live value measured by the sensor.

If the meter calibration is successful, the screen returns to the Conductivity Calibration
screen.
If meter calibration is unsuccessful, Figure 7-16 appears.

Figure 7-16: Meter Calibration Error

7.3.4 Enter calibration factor


If you selected 4-electrode for the sensor type in the Quick Start menus upon initial
installation and power up, you need to enter a cell constant and a calibration factor into
the transmitter.
The cell constant is needed to convert measured conductance to conductivity as it is
displayed on the transmitter screen. The calibration factor entry is needed to increase
the accuracy of the live conductivity readings, especially at low conductivity readings below
20 μS/cm. Both the cell constant and the cal factor are printed on the tag attached to the
four-electrode sensor/cable.
If necessary after initial installation and start-up, enter the calibration factor as printed on
the sensor tag.

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7.4 Calibrate toroidal conductivity sensors


Procedure
1. Press MENU.
2. Select Calibrate.
3. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to toroidal conductivity.
5. Press ENTER.
The following screen appears.

6. Select Conductivity.
The following screen appears.

Postrequisites
The following sections show the initial display screen that appears for each calibration
routine. Use the live screen prompts to complete calibration.

7.4.1 Entering cell constant


New conductivity sensors rarely need calibration. The cell constant printed on the label is
sufficient for most applications.
Enter the cell constant:
• When you install the transmitter for the first time
• When you replace the probe
• When troubleshooting

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Setting up the cell constant sets up the transmitter for the probe type connected to it. Each
type of probe has a specific cell constant.
For toroidal conductivity sensors, the default value is 3.00000/cm.

7.4.2 Zero toroidal conductivity sensor


This procedure is used to compensate for small offsets in the conductivity signal that are
present even when there is no conductivity to be measured.
This procedure is affected by the length of extension cable. Always repeat it after making
any changes in extension cable or sensor.

Procedure
1. Electrically connect the conductivity probe as it will actually be used and place the
measuring portion of the probe in air.
2. From the Conductivity Calibration screen, select Zero Cal.
The following screen appears.

If zero calibration is successful the following screen appears.

The screen returns to the Conductivity Calibration menu.


The following screen may appear if the zero calibration is unsuccessful.

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7.4.3 Calibrate toroidal conductivity sensor in a conductivity


standard (in process calibration)
This procedure is used to check and correct the conductivity reading of the Rosemount
1056 to ensure that the reading is accurate.

Prerequisites
Clean the probe and check and standardize the temperature reading before performing
this procedure.

Procedure
1. Submerge the probe in a sample of known conductivity.
2. Select In Process Cal from the Conductivity Calibration screen.
The following screen appears.

3. Adjust the displayed value on the transmitter, if necessary, to correspond to the


conductivity value of the sample.
The following screen will appear if in process calibration is successful.

The screen returns to the Conductivity Calibration menu.


The following screen may appear if in process calibration is unsuccessful.

The screen returns to the Conductivity Calibration menu.

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7.5 Chlorine calibration


With a chlorine measurement board and the appropriate sensor, the transmitter can
measure any of the four variants of chlorine.
• Free chlorine
• Total chlorine
• Monochloramine
• pH-independent free chlorine
The following calibration routines are covered in the family of supported chlorine sensors:
• Air calibration
• Zero calibration
• In process calibration

Figure 7-17: Calibrate chlorine menu tree

7.5.1 Calibrate free chlorine sensors


A free chlorine sensor generates a current directly proportional to the concentration of
free chlorine in the sample. Calibrating the sensor requires exposing it to a solution
containing no chlorine (zero standard) and to a solution containing a known amount of
chlorine (full-scale standard).
Zero calibration is necessary, because chlorine sensors, even when no chlorine is present
in the sample, generate a small current called the residual current. The transmitter
compensates for the residual current by subtracting it from the measured current before
converting the result to a chlorine value. Zero new sensors before placing them in service
and whenever you replace the electrolyte solution.
Either of the following makes a good zero standard:
• Deionized water containing about 500 ppm sodium chloride. Dissolve 0.02 oz (0.5 g) of
table salt in one liter of water.

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CAUTION

Do not use deionized water alone for zeroing the sensor.


The conductivity of the zero water must be greater than 50 μS/cm.

• Tap water known to contain no chlorine. Expose tap water to bright sunlight for at least
24 hours.
The purpose of in process calibration is to establish the slope of the calibration curve.
Because stable chlorine standards do not exist, calibrate the sensor against a test run on a
grab sample of the in process liquid. Several manufacturers offer portable test kits for this
purpose. Observe the following precautions when taking and testing the grab sample:
• Take the grab sample from a point as close to the sensor as possible. Be sure that
taking the sample does not alter the flow of the sample to the sensor. It is best to install
the sample tap just downstream from the sensor.
• Chlorine solutions are unstable. Run the test immediately after taking the sample. Try
to calibrate the sensor when the chlorine concentration is at the upper end of the
normal operating range.
To calibrate free chlorine:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to free chlorine. Press ENTER.
4. Select Free Chlorine. Press ENTER.

After you select Free Chlorine, Figure 7-18 appears.

Figure 7-18: Calibration Screen

Related information
Zero sensor
Calibrate sensor in process

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7.5.2 Calibrate total chlorine sensors


Total chlorine is the sum of free and combined chlorine.
The continuous determination of total chlorine requires two steps. First, the sample
flows into a conditioning system (TCL) where a pump continuously adds acetic acid and
potassium iodide to the sample. The acid lowers the pH, which allows total chlorine
in the sample to quantitatively oxidize the iodide in the reagent to iodine. In the
second step, the treated sample flows to the sensor. The sensor is a membrane-covered
amperometric sensor, whose output is proportional to the concentration of iodine.
Because the concentration of iodine is proportional to the concentration of total chlorine,
you can calibrate the transmitter to read total chlorine. Because the sensor really measures
iodine, calibrating the sensor requires exposing it to a solution containing no iodine (zero
standard) and to a solution containing a known amount of iodine (full-scale standard).
Zero calibration is necessary because the sensor, even when no iodine is present,
generates a small current called the residual current. The transmitter compensates for the
residual current by subtracting it from the measured current before converting the result
to a total chlorine value. Zero new sensors before placing them in service and whenever
you replace the electrolyte solution. The best zero standard is deionized water.
Measure in process calibration with the Rosemount TCL Total Chlorine Sample
Conditioning System.

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to total chlorine. Press ENTER.
4. Select Total Chlorine. Press ENTER.

5. To calibrate total chlorine or temperature, scroll to the desired item and press
ENTER.

Related information
Zero sensor
Calibrate sensor in process

7.5.3 Calibrate pH-independent free chlorine sensors


A free chlorine sensor generates a current directly proportional to the concentration of
free chlorine in the sample. Calibrating the sensor requires exposing it to a solution

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containing no chlorine (zero standard) and to a solution containing a known amount of


chlorine (full-scale standard).
Zero calibration is necessary because chlorine sensors, even when no chlorine is in the
sample, generate a small current called the residual current. The transmitter compensates
for the residual current by subtracting it from the measured current before converting the
result to a chlorine value. Zero new sensors before placing them in service and whenever
you change the electrolyte solution.
Either of the following makes a good zero standard:
• Deionized water
• Tap water known to contain no chlorine. Expose tap water to bright sunlight for at least
24 hours.
Use a pH-independent free chlorine sensor to measure pH-independent free chlorine.
To calibrate pH-independent free chlorine:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to pH-independent free chlorine. Press
ENTER.
4. Select pH Ind. Free Cl. Press ENTER.

5. To calibrate pH-independent free chlorine or termperature, scroll to the desired


item and press ENTER.

Related information
Zero sensor
Calibrate sensor in process

7.5.4 Calibrate monochloramine sensors


A monochloramine sensor generates a current directly proportional to the concentration of
monochloramine in the sample. To calibrate the sensor, expose it to a solution containing
no monochloramine (zero standard) and to a solution containing a known amount of
monochloramine (full-scale standard).
Zero calibration is necessary because monochloramine sensors, even when no
monochloramine is in the sample, generate a small current called the residual or zero
current. The transmitter compensates for the residual current by subtracting it from the
measured current before converting the result to a monochloramine value.
To calibrate monochloramine:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.

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3. Select Sensor 1 or Sensor 2 corresponding to monochloramine. Press ENTER.


4. Select Monochloramine. Press ENTER.

5. To calibrate monochloramine or temperature, scroll to the desired item and press


ENTER.
After you select Monochloramine, Figure 7-19 appears.

Figure 7-19: Calibration Screen

Related information
Zero sensor
Calibrate sensor in process

7.6 Calibrate oxygen sensors


Oxygen sensors generate a current directly proportional to the concentration of dissolved
oxygen in the sample. To calibrate an oxygen sensor, you must expose it to a solution

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containing no oxygen (zero standard) and to a solution containing a known amount of


oxygen (full-scale standard).

Figure 7-20: Calibrate oxygen sensor menu tree

Zero calibration is necessary because oxygen sensors, even when no oxygen is present
in the sample, generate a small current called the residual current. The transmitter
compensates for the residual current by subtracting it from the measured current before
converting the result to a dissolved oxygen value. Zero new sensors before placing them
in service and whenever you replace the electrolyte solution. The recommended zero
standard is five percent sodium sulfide in water, although you can also use oxygen-free
nitrogen. The Rosemount 499ATrDO sensor, used to determine trace (ppb) oxygen levels,
has very low residual current and does not normally require zeroing. The residual current
in the Rosemount 499ATrDO sensor is equivalent to less than 0.5 ppb oxygen.
The purpose of in process calibration is to establish the slope of the calibration curve.
Because the solubility of atmospheric oxygen in water as a function of temperature
and barometric pressure is well known, the natural choice for a full-scale standard is
air-saturated water. However, air-saturated water is difficult to prepare and use, so the
universal practice is to use air for calibration. From the point of view of the oxygen sensor,
air and air-saturated water are identical. The equivalence comes about because the sensor
really measures the chemical potential of oxygen. Chemical potential is the force that
causes oxygen molecules to diffuse from the sample into the sensor where they can be
measured. It is also the force that causes oxygen molecules in air to dissolve until the
water is saturated with oxygen. Once the water is saturated, the chemical potential of
oxygen in the two phases (air and water) is the same.
Oxygen sensors generate a current directly proportional to the rate at which oxygen
molecules diffuse through a membrane stretched over the end of the sensor. The diffusion

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rate depends on the difference in chemical potential between oxygen in the sensor and
oxygen in the sample. An electrochemical reaction, which destroys any oxygen molecules
entering the sensor, keeps the concentration (and the chemical potential) of the oxygen
inside the sensor equal to zero. Therefore, the chemical potential of oxygen in the sample
alone determines the diffusion rate and the sensor current.
When you calibrate the sensor, the chemical potential of oxygen in the standard
determines the sensor current. Whether the sensor is calibrated in air or air-saturated
water is immaterial. The chemical potential of oxygen is the same in either phase.
Normally, to make calculating solubility in common units (like ppm dissolved oxygen)
simpler, it is convenient to use water-saturated air for calibration. Automatic air calibration
is standard. Simply expose the sensor to water-saturated air. The transmitter measures
the sensor current. When the current is stable, the transmitter stores the current and
measures the temperature using a temperature element inside the oxygen sensor. Enter
the barometric pressure.
From the temperature, the transmitter calculates the saturation vapor pressure of water.
Next, it calculates the pressure of dry air by subtracting the vapor pressure from the
barometric pressure. Using the fact that dry air always contains at least 20.95 percent
oxygen, the transmitter calculates the partial pressure of oxygen. Once the transmitter
knows the partial pressure of oxygen, it uses the Bunsen coefficient to calculate the
equilibrium solubility of atmospheric oxygen in water at the prevailing temperature. At
77.0 °F (25 °C) and 29.92 in (760 mm) Hg, the equilibrium solubility is 8.24 ppm. Often, it is
too difficult or messy to remove the sensor from the process liquid for calibration. In this
case, you can calibrate the sensor against a measurement made with a portable laboratory
instrument. The laboratory instrument typically uses a membrane-covered amperometric
sensor that has been calibrated against water-saturated air.
To calibrate oxygen:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to oxygen. Press ENTER.
4. Select Oxygen. Press ENTER.

5. To calibrate oxygen or temperature, scroll to the desired item and press ENTER.

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6. Select Air Cal to adjust air calibration criteria.


You can adjust the following:
• Stabilization time (default 10 sec)
• Stabilization pH value (default 0.05 ppm)
• Salinity of the solution to be measured (default 00.0 parts per thousand)

Related information
Zero sensor
Calibrate sensor in air
Calibrate sensor in process

7.6.1 Calibrate sensor in air


Procedure
From the Oxygen Calibration screen, select Air Cal.

If air calibration is successful, Figure 7-21 appears.

Figure 7-21: Air Cal Done

The transmitter returns to the Amperometric Calibration screen.


If air calibration is unsuccessful, Figure 7-22 appears.

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Figure 7-22: Air Cal Failure

The transmitter returns to the Amperometric Calibration screen.

7.7 Calibrate ozone sensors


An ozone sensor generates a current directly proportional to the concentration of ozone
in the sample. To calibrate an ozone sensor, you must expose it to a solution containing
no ozone (zero standard) and to a solution containing a known amount of ozone (full-scale
standard).

Figure 7-23: Calibrate ozone sensor menu tree

Zero calibration is necessary because ozone sensors, even when no ozone is in the sample,
generate a small current called the residual or zero current. The transmitter compensates
for the residual current by subtracting it from the measured current before converting the
result to an ozone value. Zero new sensors before placing them in service and whenever
you replace the electrolyte solution. The best zero standard is deionized water.
To calibrate ozone:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to ozone. Press ENTER.

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4. Select Ozone. Press ENTER.

5. To calibrate ozone or temperature, scroll to the desired item and press ENTER.

Related information
Zero sensor
Calibrate sensor in process

7.8 Zero sensor


This procedure applies to amperometric sensors only.

Prerequisites
Run the sensor in the zero solution for at least two hours before zeroing.

Procedure
From the Calibration screen, select Zero Cal.

If zero calibration is successful, Figure 7-24 appears.

Figure 7-24: Zero Calibration Successful

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The transmitter returns to the Amperometric Calibration screen.


If zero calibration is unsuccessful, Figure 7-25 may appear.

Figure 7-25: Zero Failed

The transmitter returns to the Amperometric Calibration screen.

7.9 Calibrate sensor in process


Procedure
From the Calibration screen, select In Process Cal.

If the in process calibration is successful, the transmitter returns to the Calibration screen.
If calibration is unsuccessful, Figure 7-26 may appear.

Figure 7-26: Calibration Error

The transmitter returns to the Amperometric Calibration screen.

7.10 Calibrate temperature


Most liquid analytical measurements (except oxidation reduction potential [ORP]) require
temperature compensation. The transmitter automatically compensates for temperature
by applying internal temperature correction algorithms. You can also turn off temperature

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correction. If you turn temperature correction off, the transmitter uses the manual
temperature you enter in all temperature correction calculations.
To calibrate temperature:

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to the desired measurement. Press
ENTER.
4. Select Temperature. Press ENTER.

5. The transmitter calibrates temperature.

6. If the temperature offset is greater than 5 °C from the default value, Figure 7-27
may appear.

Figure 7-27: Temperature Offset Screen

7. To continue, select Yes. To suspend the operation, select No.


If the temperature calibration is successful, the transmitter returns to the Calibration
screen.

Related information
Enter temperature compensation

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7.11 Calibrate turbidity


You can calibrate the turbidity sensor against a user-prepared standard as a two-point
calibration with deionized water, against a 20 NTU user-prepared standard as a single
point calibration, and against a grab sample using a reference turbidimeter.

Figure 7-28: Turbidity Flow Diagram

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to turbidity. Press ENTER.
4. Select Turbidity. Press ENTER.

Figure 7-29: Calibrate Turbidity Screen

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Figure 7-30: Select Calibration Type Scren

7.11.1 Conduct a two-point calibration


Conduct a two-point calibration of the turbidity sensor against a user-prepared 20 NTU
standard.

Procedure
1. Immerse the sensor in filtered water having very low turbidity and measure the
sensor output.
2. Increase the turbidity of the filtered water by a known amount (typically 20 NTU) and
measure the sensor output again.
3. On the transmitter, select Slope.

Figure 7-31: Slope Calibration Screen

The transmitter takes the two measurements, applies a linear correction (if necessary),
and calculates the sensitivity. Sensitivity is the sensor output (in mV) divided by turbidity.
A typical new sensor has a sensitivity of about 10 mv. As the sensor ages, the sensitivity
decreases.Figure 7-32 illustrates how turbidity two-point calibration works.

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Figure 7-32: Turbidity Two-Point Calibration

A. Filtered water + 20.0 ntu


B. Sensor signal, mV
C. Filtered water
D. Turbidity, NTU

Before beginning the calibration, the transmitter does a dark current measurement.
Dark current is the signal generated by the detector when no light is falling on it. The
transmitter subtracts the dark current from the raw scattered light signal and converts the
result to turbidity. In highly filtered samples, which scatter little light, the dark current can
be a substantial amount of the signal the sensor generates.
Figure 7-33 appears if the slope calibration is successful.

Figure 7-33: Slope Cal Complete Screen

The screen then returns to the Turbidity Calibration screen.


Figure 7-34 may appear if the slope calibration is unsuccessful.

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Figure 7-34: Slope Calibration Error Screen

7.11.2 Calibrate against a standard


You can also calibrate a turbidity sensor against a commercial standard.
Stable 20.0 ntu standards are available from a number of sources. Filtered deionized water
is not required for this type of calibration.

Procedure
1. On the transmitter, select Standard from the Calibration screen.

Figure 7-35: Standard Calibration Screen

2. Put the sensor in the standard and press ENTER on the transmitter.
Before beginning the calibration, the transmitter does a dark current measurement.
Dark current is the signal generated by the sensor even when no light is falling on
it. The transmitter subtracts the dark current from the raw scattered light signal and
converts the result to turbidity. In highly filtered samples, which scatter little light,
the dark current can be a substantial amount of the signal the sensor generates.
Figure 7-36 appears if the standard calibration is successful.

Figure 7-36: Standard Calibration Complete Screen

The transmitter returns to the Turbidity Calibration screen.


Figure 7-37 may appear if the standard calibration is unsuccessful.

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Figure 7-37: Standard Calibration Error Screen

7.11.3 Conduct a grab calibration


You can calibrate the turbidity sensor against the turbidity reading from another sensor.
The transmitter treats the value you enter as though it were the true turbidity of the
sample. Therefore, grab sample calibration changes the sensitivity; it does not apply an
offset to the reading.

Procedure
1. On the transmitter's Calibration screen, select Grab.

Figure 7-38: Grab Calibration Screen

2. Enter the turbidity reading into the transmitter.


Figure 7-39 appears if the grab calibration is successful.

Figure 7-39: Grab Calibration Complete

The transmitter returns to the Turbidity Calibration screen.


Figure 7-40 may appear if the grab calibration is unsuccessful.

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Figure 7-40: Grab Calibration Error

7.12 Calibrate pulse flow sensors


If flow signal boards are installed in the transmitter, you can wire a variety of pulse flow
sensors to the flow signal input board to measure flow volume, total volume, and flow
difference. The transmitter flow signal board supports flow sensors that are self-driven
(powered by the rotation of the impeller paddle-wheel).

Figure 7-41: Pulse Flow Sensor Calibration Diagram

Procedure
1. Press MENU.
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to Flow. Press ENTER.

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4. Select Pulse Flow. Press ENTER.


Figure 7-42 appears.

Figure 7-42: Calibrate Pulse Flow Screen

7.12.1 Calibrate pulse flow with K factor


Procedure
1. From the Pulse Flow Calibration screen, select K Factor.
Figure 7-43 appears.

Figure 7-43: K Factor Screen

2. Enter the known K factor provided with the flow sensor specifications.
The transmitter returns to the Pulse Flow Calibration screen, showing the updated K
factor.

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7.12.2 Calibrate pulse flow with frequency/velocity ratio and pipe


diameter
Procedure
1. From the Pulse Flow Calibration screen, select Freq/Velocity & Pipe.
Figure 7-44 appears.

Figure 7-44: Freq/Velocity Screen

2. Enter the frequency/velocity ratio.


Figure 7-45 appears.

Figure 7-45: Pipe Diameter Screen

3. Enter the pipe diameter.


If the entries are successful, Figure 7-46 appears.

Figure 7-46: Updated Calibration Screen

If the results are unsuccessful, Figure 7-47 may appear.

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Figure 7-47: Freq/Velocity&&Pipe Calibration Error Screen

7.12.3 Calibrate pulse flow in process


Procedure
1. From the Pulse Flow Calibration screen, select In Process.
2. Enter the in process calibration.
If the entry is successful, Figure 7-48 appears.

Figure 7-48: In Process Calibration Updated Screen

If the entry is unsuccessful, Figure 7-49 may appear.

Figure 7-49: In Process Calibration Error Screen

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7.12.4 Calibrate pulse flow with totalizer control


Procedure
1. From the Pulse Flow Calibration screen, select Totalizer Control.
Figure 7-50 appears.

Figure 7-50: Totalizer Control Screen

2. To suspend the totalizer, select Stop. To re-enable the totalizer, select Resume. To
reset the totalizer count to zero, select Reset.
The live totalizer count result is displayed at the bottom of the Totalizer Control
screen.

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00809-0100-3156
Rev. AF
2023

For more information: Emerson.com/global


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other marks are the property of their respective owners.

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