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ASME – Lessens Learned

The document outlines the ASME Section I, PW-5.4 requirement that the nickel plus manganese (Ni + Mn) content of filler metal must not exceed 1.2%. It highlights instances where the chemical composition exceeded this limit during inspections of Procedure Qualification Records (PQR). The conclusion emphasizes the importance of compliance with material specification and construction codes during inspections.

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4 views

ASME – Lessens Learned

The document outlines the ASME Section I, PW-5.4 requirement that the nickel plus manganese (Ni + Mn) content of filler metal must not exceed 1.2%. It highlights instances where the chemical composition exceeded this limit during inspections of Procedure Qualification Records (PQR). The conclusion emphasizes the importance of compliance with material specification and construction codes during inspections.

Uploaded by

olek
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ASME

ASME ––Lessens
Lessens Learned
Learned::
ASME – Lessens Learned :
ASME Section I, PW-5.4 :
The nickel plus manganese
(Ni + Mn) content of the filler metal shall
not exceed 1.2%.

ABS Consulting, Thailand


ABS Consulting, Thailand
Chutchai
ABS Consulting,
Phromngam
Thailand
Chutchai Phromngam
[email protected]
Chutchai Phromngam
[email protected]
[email protected]
No. 19-1-Feb
© 2020 ABS Group of Companies, Inc. All rights reserved.
No. 20-1-Jan
No. 20-2-Jan
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Backgrounded
While reviewing the certificate holder
Procedure Qualification Records (PQR) and
related documents, P-No. 15E gr.1 material
using GTAW and SMAW process. ASME
SFA 5.28, ER 90S-B9 for GTAW, and SFA
5.5, E9016-B9 for SMAW. The AI noticed the
chemical composition of nickel plus
manganese (Ni+Mn) is more than 1.2%

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ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Fig-1 ASME SC-I, PW-5.4


33
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Fig-2 Material Test report of filler metal ER90S-B9


44
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

MN Ni
0.75 + 0.47 = 1.22%

Fig-2 Material Test report of filler metal ER90S-B9


55
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

MN Ni
0.75 + 0.47 = 1.22%

Fig-2 Material Test report of filler metal ER90S-B9


66
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

MN Ni
0.89 + 0.48 = 1.37%

Fig-3 Material Test report of filler metal E9016-B9


77
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

MN Ni
0.89 + 0.48 = 1.37%

Fig-3 Material Test report of filler metal E9016-B9


88
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Fig-4 Table 1 ASME SC-II part C, SFA 5.28


99
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Fig-4 Table 1 ASME SC-II part C, SFA 5.5


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10
ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Ref, Code requirement

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ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Conclusion
While QC Engineer or Welding Engineer
performed receive inspection of filler metal,
he shall make sure that comply to
“Both material specification Code and
Construction Code”

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ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

Ref, Code interpretation

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ASME – Lessens Learned : ASME Section I, PW-5.4 : The nickel plus manganese (Ni + Mn) content of the filler metal shall
not exceed 1.2%.

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