02 Primary system of BWR
02 Primary system of BWR
Lecture No2
Title:
Primary Systems in Nuclear Power Plants with
BWR
Spring 2024
1
Outline of the Lecture
• Reactor Pressure Vessel
– RPV Internals
• Reactor Core
• Reactivity Control
• Reactor Coolant System
• Steam Separators
• Main Coolant Pumps
• Containment System
• BWR evolution
2
Introduction
• 49 BWRs with total net electrical capacity 49.6 GWe in world-wide
operation in 2023
• 12 BWRs with capacity 12.3 GWe suspended operation
• 2 BWRs with capacity 2.65 GWe are under construction
• 52 BWRs are permanently shutdown with capacity 49.6 GWe.
3
General Schematic
• ABWR Introduced in
1991
– Experience of BWR
operation
– Modular construction
techniques
– Safety improvements
(reduced core
damage frequency)
– Design life 60 years
– No external
Recirculation Loops;
• Reactor Internal
Pumps
5
BWR - Evolution
6
BWR Basic Design and Evolution
• Steam drum (external steam separation)
• Multi-loop external recirculation pumps (all
core flow through the pumps)
• Dry containment
• Large core, low power density
Steam
• Plants Built Drum
Turbine
– Dresden-1,
– Big Rock Point,
– Humboldt Bay,
– Tarapur 1&2
• Operating US plants:
– none
Reactor
Vessel
BWR-1
Pump
7
BWR Basic Design and Evolution
• Multi-loop external
recirculation pumps (all core
flow through the pumps)
• Variable speed recirculation
pump motors for flow control Turbine
Reactor
Vessel
• Mark I containment
BWR-2
• Large core, low power
density
Motor
• Operating US plants:
– Nine Mile -1
– Oyster Creek
• Examples of Operating Non-
Pump
US plants
– Tsuruga
8
BWR Basic Design and Evolution
• 2-loop recirculation system
• Variable speed recirculation
motors
• Jet pumps Reactor
Vessel
Turbine
• Mark I containment
BWR-3
• Large core, low power density
Core Gen Motor
• Operating US plants:
– Dresden 2 & 3
Pump
– Quad Cities 1 & 2
– Monticello
– Pilgrim
• Examples of Operating Non-US
plants
– Santa Maria de Garona
– Fukushima Daiichi 1 (until 2011)
9
BWR Basic Design and Evolution
• 2-loop recirculation system
• Variable speed recirculation motors
• Jet pumps
BWR-4
Reactor
• Mark I & II containments Vessel
• Large core, high power density Turbine
• Operating US plants:
– Brown’s Ferry 2 & 3
– Brunswick 1 & 2
Core Gen Motor
– Cooper, Fermi 2
– Duane Arnold, Hatch 1 & 2
– Hope Creek, Fitzpatrick
– Peach Bottom 2 & 3, Limerick 1 & 2 Pump
– Susquehanna 1 & 2
– Vermont Yankee
• Examples of Operating Non-US
plants
– Chinshan 1&2, Muehleberg
– Fukushima Daiichi 2 (untill 2011)
10
BWR Basic Design and Evolution
• 2 loop recirculation system
• Flow control valves
• Jet pumps BWR-5
• Operating US plants:
– LaSalle 1 & 2
– Columbia Generating Station Core
– Nine Mile 2
• Examples of Operating Non-US
plants Pump
– Laguna Verde 1&2
– Tokai 2
– Fukushima Daiichi 6
11
BWR Basic Design and Evolution
• 2 loop recirculation system
• Flow control valves
• Jet pumps BWR-6
Reactor
• Mark III containment Vessel
• Large core, higher power density Turbine
• Operating US plants:
– Grand Gulf
– Perry Core
– Clinton
– River Bend
• Examples of Operating Non-US Pump
plants
– Cofrentes
– Leibstadt
– Kuocheng 1&2
12
BWR - Comparison
• Diameter 7.1 m,
• Height 21m
• Pressure 7 Mpa
• Saturation
temperature
286C
– Good margin
for clad
temperature
550C
• Steam separation
at the top
– Not possible to
get CR from the
top.
15
RPV - Forging
• ABWR RPV
forged ring
– forge – to work
heated metal
by hammering
or pressing it
into shape
• Manufacturing
by forging rings
– Plates to rings
– Rings to shell
16
Reactor Pressure Vessel
• Functions of
Reactor Pressure
Vessel (RPV)
– houses reactor core
(fuel)
– serves as fission
product barrier
– provides volume for
water to keep
reactor core cooled RPV installation for ABWR
Kashiwazaki-Kariwa 7
18
ABWR – RPV: Thermal Sleeves
19
BWR RPV internals
Steam
Dryer
Feedwater Sparger Steam Dryer
Steam
Separators
Core Spray
Support and Piping
Feed Water
Steam Separators
Spargers
24
BWR Fuel Assemblies: GE and Westinghouse
Designs
• Flow channel is necessary to control two-phase
coolant flow.
• Orifice can be used to distribute flow
– For low power assemblies flow is restricted, not to
waste coolant flow
– With non-uniform power distribution, a uniform
coolant enthalpy distribution at the core exit can be
obtained.
• Evolution of the BWR fuel design
– Dryout on the inner pins – pins were cut off, no full
length pins
– Water cross was patented by ASEA Atom to improve
moderation
• Especially for upper part.
• Latest design Westinghouse uses water rod (not
cross)
25
Reactivity Control
• Equipment designed to control reactivity and power
– Control rods and assemblies (for insertion into the core)
– Burnable neutron absorbers (mixed with fuel)
– Soluble absorbers (neutron absorbing material dissolved
in the moderator)
– Secondary reactivity control systems (for shutdown)
• CRs have to be
inserted from
below.
27
Rod Control Mechanisms
29
Rod Control Mechanisms
• Example of BWR
control rod drive
system
– System allows two
independent ways
of insertion of
control rods:
• Normal operation
with fine motion
• Hydraulic system
for fast scram
30
Steam Generators and Drum Separators
• Steam
separators
– Employ
centrifugal force
– Still tiny droplets
remain
32
Steam Separators and Dryers -BWR
• Steam dryers
– Plates, with many
turns for the flow
• Carry Over is <0.1%
33
Reactor Coolant System
35
Reactor Coolant System
• Internal recirculation
36
Main Coolant Pumps
feed water
38
ABWR – Internal Pumps
• Reactor Internal
Pumps (RIP)
• First introduced in
Swedish BWR-75
– eliminates external
recirculation loops
– compact
containment
design
– less pumping
power required
– flexible operation 39
Reactor Internal Pump (BWR-75)
40
BWR Plant Analysis
Steam line
Main
Feed water loop
turbine
Recirculation
Jet To
loop
pump generator
Condensate
pump
Feedwater condenser
pump
• Mass conservation
𝑑𝑚
= 𝑊𝑗 − 𝑊𝑘
𝑑𝑡 𝐶𝑉 𝑗∈𝑖𝑛 𝑘∈𝑜𝑢𝑡
• where 𝑊𝑗 , 𝑊𝑘 - mass flow rate through 𝑗th inlet and 𝑘th outlet.
• Energy conservation
𝑑 𝑚𝑒𝑇
= 𝑞 − 𝑁𝑠ℎ𝑎𝑓𝑡 + 𝑖 + 𝑒𝑃 + 𝑒𝐾 𝑗 𝑊𝑗 − 𝑖 + 𝑒𝑃 + 𝑒𝐾 𝑘 𝑊𝑘
𝑑𝑡 𝐶𝑉 𝑗∈𝑖𝑛 𝑘∈𝑜𝑢𝑡
44
Energy balance in BWR
• A more detailed
mass and energy
balances can be
performed
separately in:
– downcomer (DC)
– lower plenum (LP)
– reactor core (RC)
– separator-dryers
(SD)
• see Compendium in
Thermal-Hydraulics
45
General Equations for Steady-State
𝑊𝑗 − 𝑊𝑘 = 0
𝑗∈𝑖𝑛 𝑘∈𝑜𝑢𝑡
𝑞𝑡ℎ − 𝑞𝑟 − 𝑁𝑝𝑢𝑚𝑝 + 𝑖𝑗 𝑊𝑗 − 𝑖𝑘 𝑊𝑘 = 0
𝑗∈𝑖𝑛 𝑘∈𝑜𝑢𝑡
47
Downcomer
• Mass conservation equation:
qr
𝑊𝑠𝑑 + 𝑊𝑓𝑤 − 𝑊𝑐𝑙 − 𝑊𝑑𝑐 = 0
Wsd, isd
Np
Wdc, idc
48
Lower Plenum
• Mass conservation
equation:
Wc, icin
𝑊𝑑𝑐 + 𝑊𝑐𝑟 − 𝑊𝑐 = 0
Lower Plenum
Wdc, idc
• Energy conservation LP
equation:
49
Reactor Core
• Mass conservation
equation:
Wc, icex
𝑊𝑐 − 𝑊𝑐 = 0
Core
• Energy conservation
equation: qth
Wc, icin
50
Separators and Dryers
• Mass conservation equation:
Ws, is
𝑊𝑐 − 𝑊𝑠 − 𝑊𝑠𝑑 = 0
Steam
• Energy conservation equation: separators Wsd, isd
and dryers
𝑊𝑐 𝑖𝑐𝑒𝑥 − 𝑊𝑠 𝑖𝑠 − 𝑊𝑠𝑑 𝑖𝑠𝑑 = 0
𝑖𝑠 = 1 − 𝐹𝑐𝑜 𝑖𝑔 + 𝐹𝑐𝑜 𝑖𝑓
51
Steam Mass Flow Rate
• The overall energy balance yields the steam mass flow
rate:
𝑞𝑡ℎ
𝑊𝑠 ≅
𝑖𝑠 − 𝑖𝑓𝑤
52
Steam Mass Flow Rate
• An exact expression for the steam mass flow rate can be obtained
from a simultaneous solution of all mass and energy equations in
the reactor pressure vessel components:
qth
NP
53
Purpose of Balance Analysis
• The purpose of the energy and mass balances is
to find a consistent distribution of mass flows and
enthalpies in the system.
𝑚𝑠𝑡𝑒𝑎𝑚 𝑖−𝑖𝑙
• Steam quality 𝑋 = =
𝑚𝑠𝑡𝑒𝑎𝑚 +𝑚𝑙𝑖𝑞𝑢𝑖𝑑 𝑖𝑠 −𝑖𝑙
55
Example – Core inlet subcooling versus core flow
57
Example – BWR Balance
• Solution:
For pressure p = 7 MPa, the saturation enthalpies for water and
steam are:
if = 1267.4 kJ/kg and
ig = 2772.6 kJ/kg.
58
Example – BWR Balance
• Enthalpy of water returning from steam separators and dryers is
1267.4*0.9975+2772.6*0.0025=1271.2 kJ/kg.
𝑞𝑐
𝑖𝑐𝑖𝑛 = 𝑖𝑐𝑒𝑥 −
𝑊𝑐
60
Evolution of BWR Containment in US
61
Early BWR Containment Design
• Oskashamn 1 Oskashamn 2 62
Modern BWR Containment Design
CORE CATCHER
BWR 75 BWR 90
• The development of the BWR 90 started in 1986 as a review of the `lessons learned' from previous
plant projects; in particular, from designing and commissioning the Forsmark 3 and Oskarshamn 3.
• Design focus on detailed analyses of severe accident sequences, further improvement of the
containment, procedures, digitized control, and optimization of plant construction.
63
Modern BWR Containment Design
BWR 75
BWR 90
• Passive safety
systems.
• 50% of reduction of
building volume in
ESBWR compared
to ABWR
65