M/s. MEGA CRANES INDIA PVT, LTD.

S.F.No: 2/8, 2/9 & 2/11, Thelungupalayam Road,

Kariyampalayam Village, Ellapalayam (P.O),
Annur, Coimbatore- 641 697.

2024-2025 RESOLUTION REPORT

DATE: 05.04.2024
PRODUCTION DEPARTMENT

SL.NO RESOLUTION POINTS ADVANTAGES

i) It Reduce lot of Grinding Work.
1 Planned for Gas Metal Arc Welding WPS, PQR
ii) Time Saving
2 Foundation to be done for Drilling Machine i) It assures Safety
i) Reduce man power
3 Fixed Base to be Done for Hoist Assembly, Girder Assembly, Gantry Assembly ii) Time Saving
iii) Surface will be Done Perfectly
i) Reduce man power
4 Setup to be Done for Load Test Arrangement ii) Time Saving
iii) Improves Safety
Trained Hoist Fitter to Assembled of Cranes i) It helps in multiply the asssembly of crane and to delivery the Crane in
5
Correct time
Trained Cutter, Welder to Fabricator of Gantry, Vertical Column, End Carriage i) It helps in multiply the asssembly of crane and to delivery the Crane in
6 and Bridge Girder Correct time
2024-25 FINANCIAL YEAR REQUIREMENTS
1 Shed Required for Outer Yard
2 Need 2 Assembly Fitter, 1 Fabricator, 4 Grinder & 1 Painter.
3 Need Laser Cutting Machine
4 Need Radial Drilling Machine
5 Load Test Pit to be Constructed in Concrete
6 Concrete Floor required in Fabrication Area.
7 Hydraulic Machine required - 01No
QUALITY DEPARTMENT
SL.NO RESOLUTION POINTS ADVANTAGES
Ready made L - Block(recieved from their dimensions only so its not matched to
1 our dimensions).communicate this message to the supplier and change in to our Controll the rework processing in our machine shop.
dimensions.
Built the strong communication between the departmens of
2 For Smooth working.
DESIGN,QUALITY,PRODUCTION,STORES.
Any Deviations or Drawing Corrections made by Design, Instructed by
3 Production and QC, strictly intimated By Design and also changes required in Continuously repeated issues are arrested.
Control Copy & Project file.

4 strictly followed Every receiving items from the vendor with inspection report. Control rework and Time management.

All the plates, ropedrum, flanges that can come from production to the lathe
should come after ensuring that welding,grinding, bend, chipping, processing is
5 Time saving.
completed.Similarly, when cutting, the required amount of machining stock is
sufficient.

Need inspection reports and test certificates for Out sourcing ready made items
6 like gearbox(Pravin Desingners),L - block,hook,rope guide etc….(attached with Control rework and Time management.
the invoices)
7 Continuous improvement in all Machining materials for Customer satisfaction, Control rework and Time management.
Preventive maintenance required for all machines in machine shop & hardness
8 Increase machine Efficiency & Productivity
tester.
9 Search CNC Machine for Ropedrum Grooving process in Standard Hoist. Time management.
10 Standard machining bolt purchase from out source.without giving raw material. Update stock on time
11 Develop the New source of casting steel for pulleys. Use Cost effectively, Reduce Delay time
12 New Vendor Code creating for All sub - vendors. Maintain Proper Inward & Inspection Report
13 Maintain minimum Stock of nut and spacer for cross piece to round hook assembly. Dispatch urgent Projects on Time (Spares)
2024-25 FINANCIAL YEAR REQUIREMENTS
INSTRUMENTS NEEDED:
1. DEPTH VERNIER CALIPER(ANALOG) 0-150MM - 1 NO LATHE & QC
2. MICRON BORE DIAL GUAGE (18.5 - 50 MM) - 1 NO QC
3. MICRON BORE DIAL GAUGE(150 - 200 MM) - 1 NO QC
1
4. ANALOG VERNIER CALIPER (0 - 300MM)- 1 NO LATHE
5. ANALOG VERNIER CALIPER (0-150MM)- 1 NO SLOTTING MACHINE OPERATOR
6. DIAL VERNIER CALIPER(0 - 200MM) DRO
7. DIAL VERNIER CALIPER (0-300MM)- 1 NO QC
2 Metric adjustable tap die wrench set M6 - M24 Machine shop
3 NEED CARBIDE TOOL(LH,RH,BORE TOOL EACH 2 NOS) For hardened material machining.
4 30`` inch 4 jaw chuck. Arresting Machine Vibrations & Material, Human Safety
5 Need Heavy Duty Jig bore Machine.
6 Ventilation required in QC Store.
7 Standardise All standard Drawings for Hoist
8 Standardise All round Hook Drawings
 Machine Shop Strength 2023 Man Power Required:
9
to 2024=7 Members Turner - 01 Member
 ELECTRICAL DEPARTMENT
SL.NO RESOLUTION POINTS ADVANTAGES
1 Customer Complaint Register Report must be maintained Help us Customer service call History
2 Develop E-Store incharge separately Maintain minimum Stock & Spares needed on time
3 Develop Maintenance Engineer production down time must be reduced
4 Over time report must be maintained Cost reduction
5 Safety Training given for Three months To ensure safety
6 We decided the proper dispatch planning & packing instructions. Time required to load Electrical items while dispatching gets improved
7 Limit Switch setting done in factory Erection & Commissioning Time get reduced. No need Paint Touch Up
8 We create New Formate for Commissioning, AMC, Health Check Up Report Maintain ISO Document
2024-25 FINANCIAL YEAR REQUIREMENTS
1 Need Higher End PC for Electrical Design
2 Need KITO handling Person Separately
3 Need Ferrule Printing Machine
4 Need Dispatch section & Dispatch incharge
5 Need Electrical Enginers for Panel wiring - 02Members
SERVICE DEPARTMENT
SL.NO RESOLUTION POINTS ADVANTAGES
1 Service Audit Conducted by Every three months To improve our Crane Quality
2 Safety Audit Conducted by Every three months To ensure Human safety
3 Commissioning Engineer Feedback collected for every sites Arrested Routine Mistakes
4 Customer Feedback report must be Maintained properly To improve our Crane Quality
5 Training Two Engineers for Commissioning & Service To avoid Man Power shortage
2024-25 FINANCIAL YEAR REQUIREMENTS
1 Ladder arrangement required for Every General engineering Sites
2 Site Bikes conditions checked for every Months
3 Mechanical Service Engineer required - 02Members
GENERAL STORE
SL.NO RESOLUTION POINTS ADVANTAGES
1 Ensure Old Rejection Materials whether it could be stock or rejection. Storage area will be increased
2 Maintain and Follow FIFO To reduce Old Materials
3 Manitain Minimum Stock Reduce Production Downtime
4 All Paints stored in Racking System Improve Plant Safety
5 Maintain Minimum Stock for Motors, Brakes & Brake Spares Crane & Spares delivery time gets reduced.
6 Monthly Stock submitted before 31st of Every Months To maintain ISO
2024-25 FINANCIAL YEAR REQUIREMENTS
1 Need One Vernier for Fastner, Wire Rope & Shaft Measurement
2 Need New Paint Rack for storing Paint
3 Locking Systems required for All Berow
GENERAL & SAFETY
1 Back fire arrestors required for All Cylinders To avoid Fire Accidents
2 Lunch & Tea Area required for Workers
3 Lunch Room required for Production Staffs
4 Rest room required for Visitors & Production Staffs
5 Safety Signs & Poster required in Working Area
6 Appreciation Welcome for Without taking Leave in a Month
7 Annual Day must be conducted for Every Financial Year
8 Quality Meeting Conducted for Every Year To improve safety