寰源 16S DR48200JC-02-01 BMS产品规格书,200A,200AH 2021-10-29 A1 en-US
寰源 16S DR48200JC-02-01 BMS产品规格书,200A,200AH 2021-10-29 A1 en-US
Customer
Huan Yuan International
Client Name:
Customer Model
Customer Model.
DR Model
DR48100-03-12 (16 series)
DR Model.
File.No
Document Number:
Version:
A0
Date
2021-10-29
Date:
Customer
Approval
This product complies with environmental
protection: ■ ROHS □ REACH □ Halogen-free
Address: 4th Floor, Building 5, Jiayi Industrial Park, Guihua Community, Guanlan
Street, Longhua District, Shenzhen
Address: Four floor, building 5, Jiayi Industrial Park, Guoshan community.
Guanlan street, Longhua District, Shenzhen
Product Revision Record Form
Current limiting function Default passive current limit R232 communication N o n e (optional)
20A interface
1 /17
Weak power switch (self-
Heated membrane Yes (optional) There are
locking)
interface (100W) (Line length 500mm)
1 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
Note: The physical picture is for reference only, subject to the physical
2. Scope of application
This product is suitable for 13-16 series lithium battery management system, providing protection and
recovery functions for battery pack such as over voltage, under voltage, over current, high temperature, low
temperature and short circuit. Realize accurate SOC measurement and SOH health status statistics during
charging and discharging. Realize voltage equalization in charging process. Display and set alarm protection
parameters such as voltage, current, temperature, etc., and store and display real-time data and historical
data of battery operation status through man-machine interaction with the upper computer software. Various
hibernation and wake-up modes. RS485 for parallel communication, RS485 for data communication with PC, and
human-machine interaction for parameter configuration and data monitoring via the host software. It can be widely used
in home energy storage inverters, indoor and outdoor base stations, etc.
3. Function Description
2 /17
and battery pack.
3.2 Current detection and protection function
With charging and discharging current detection, alarm and protection functions, the upper computer shows
negative current for discharging and positive current for charging.
3.3 Short circuit protection function
With output short circuit detection and protection function.
3 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
3.4 Temperature
detection
function
4-channel cell temperature detection, 1-channel environmental temperature detection, 1-channel power MOS
temperature detection, 6-channel NTC.
3.5 Battery capacity calculation and cycle count function
Real-time calculation of battery SOC, full capacity of battery pack, current capacity can be set by the host
computer for a complete charge/discharge cycle, and can automatically configure the capacity after the cycle.
With charge/discharge cycle counting function, when the accumulated discharge capacity of the battery pack
reaches 80% or more, the cycle count increases once.
3.6 Charge and discharge MOSFET switching function
Low internal resistance, high current, optimized design for large capacitive load turn-on, zero switching, and
high charging withstand voltage for backup power applications.
3.7 Battery charge equalization function
Charging equalization strategy can be set flexibly (on voltage, equalization voltage), which can effectively
improve the battery life and cycle life.
3.8 LED status indication function
With 6 LED indicators, 4 battery capacity indicators, 1 operation indicator and 1 alarm protection status indicator.
3.9 Intelligent key switch function
The intelligent one-touch switch design allows you to manually power on and start the system when the
power is off, and manually shut down the system when the power is not ready, and long press the button to
reset the BMS by software or hardware and clear various abnormal states.
3.10 RS485 communication function
With RS485 communication function, it can realize PC or intelligent front-end to realize battery data
monitoring, operation control and parameter setting through telemetry, telematics, remote control and other
commands to monitor BMS and battery pack status in real time.
3.11 Upper computer control function
It has the ability to set various battery management parameters such as single cell over-voltage, total
battery over-voltage, charging over-current, discharging over-current, cell high and low temperature, ambient
high and low temperature, equalization strategy, number of battery cells in series, battery capacity, etc. It can
turn on and off the discharge MOS, charging MOS, current limit switch, buzzer alarm switch, forced sleep switch
and realize the online upgrade function of system software.
4 /17
The BMS design is equipped with unique hardware detection and protection circuitry. This ensures that the
BMS can operate safely and reliably for long periods of time under abnormal conditions.
3.14 Historical data storage function
With history storage function, the storage capacity is not less than 500 records, which is convenient for
monitoring, analysis and maintenance of the system.
3.15 Parallel communication function
Parallel communication function can be realized through RS485 interface, with dip switch for setting address
when parallel communication, and the upper computer can monitor battery pack data cyclically after parallel
connection.
3.16 Anti-reverse connection function
With anti-reverse circuit, when the positive and negative polarity of the external power supply is reversed with
the positive and negative polarity of the BMS, the BMS will not be damaged and will alarm and enter the cut-off
protection status.
State.
Attachment: Parameter accuracy requirements
5 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
Tempera ±2°C
ture
±10mV(@0℃-45℃)
Voltage
±20mV(@ -20℃-0℃ & 45℃-70℃)
Current ±2%(@50% range above charge/discharge current)
4. Electrical Characteristics
4.1 Electrical Properties
Alarm
value
Is it
Function Function Indicator items Factory default Rem
pos
Name Setting sible arks
to
set
7 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
Can be Overpressure 57 V
set alarm
Can be Undervoltage 46 V
set alarm
Can be Undervoltage 48 V
set recovery
Can be Low 0℃
set temperature
alarm
Can be Environmental 0℃
set low
temperature
alarm
Can be Environmental 5℃
set low
temperature
recovery
9 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
Prote
ction
value
Is it
Function Function Indicator items Factory Rem
pos
Name Setting sible default arks
to
set
11
/17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
Can be Single 3S
set undervoltage
delay
Can be Overall 3S
General Open
set overvoltage
Protection
delay
Can be Overall 3S
set undervoltage
delay
12
/17
Can be Charging high 4000mS
Cell Open set temperature
temperature delay
ban on
Can be Charging high 50 °C
charging
set temperature
recovery
ban temperature
delay
13
/17
Can be Discharge low 0℃
set temperature
recovery
14
/17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
15
/17
Can be Charge overcurrent 500mS
set 2 Delay
16
/17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
Basic
parameter
setting
18
/17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
4.3 LED Indicator
Definition
LED lights: 4 green capacity indicators, a red alarm indicator, a green operation indicator
19 /17
RUN ALM Power LED Des
System Abnormal
cripti
Status Events
on
● ● ● ● ● ●
20 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
5. Working mode
The BMS turns on the charging MOSFET for charging w h e n i t detects an external charging voltage of
21 /17
≥48V, and the cell voltage and temperature are within the chargeable range. When the charging current reaches the
effective charging current, it enters the charging mode. Both charging and discharging MOSFETs are on in
charge mode.
The BMS enters the discharge mode when it detects that the load is connected and the cell voltage and
temperature are within the dischargeable range, and the discharge current reaches the effective discharge current.
When neither of the above two modes is satisfied, it enters standby mode.
The BMS enters sleep (shutdown) mode after the normal standby time, the battery triggers undervoltage
protection, executes key shutdown or the upper computer executes shutdown command.
Wake up conditions for hibernation mode: 1. Charge activation; 2. Key on.
22 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
5.2 Buzzer (Buzzer) action description
The buzzer function can be enabled or disabled via the host computer, and is disabled by factory default.
When the BMS is dormant, press the button for 1S and then release it, the protection board is activated
and the LED lights up from "L4" for 0.5 seconds. When the BMS is active, press the button for 3S and then
release it, the board is dormant and the LED lights up from "RUN" for 0.5 seconds.
5.4.1 Dormancy
The system enters low-power mode when any of the following conditions are met:
1 Individual undervoltage protection or overall undervoltage protection is not released within 30 minutes.
2 Press the button for 3 seconds and then release the button.
3 The minimum individual voltage is below the hibernation set voltage (default value 3300mV) and the
duration reaches the hibernation delay time (default value 1440 minutes) (while satisfying no
communication and no charge/discharge flow).
4 Forced shutdown via the host computer software.
Before entering sleep, make sure that no external voltage is connected to the P- terminal, otherwise it will not be
able to enter the low power mode.
5.4.2 Awakening
When the system is in low-power mode and any of the following conditions are met, the system
1 will exit low-power mode and enter normal operation mode: access to the charger, the
2 charger output voltage should be greater than or equal to 48V.
Press the button for 1S and release the button.
6 Communication
RS232 interface for communication with the host computer; RS485 interface for parallel communication of
multiple machines.
23 /17
6P6C Vertical RJ11 socket
Pins Defini
tion
3 BMS TX
4 BMS RX
5 GND
24 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
6.2 RS485 interface
7 RS485_A
2, 6 GND
4 CANH
5 CANL
8 NC
BMS battery packs can communicate with each other through RS485 bus in parallel, or with devices with RS485
bus, or with PC or other intelligent terminals, and man-machine exchange information of any battery pack
connected by RS485 bus.
Set dials 1 and 6 t o ON and 2-5 to OFF to enable communication with the inverter via CAN.
Set the dipswitch schematic:
25 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
is defined as (Black dot is O FF state, blank is ON state, same as below) Address 0, Address
1 and address
26 /17
cascade operation with dialed addresses from 0 to 31
Draw a different address.
27 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
7 Electrical
interface
definition
P-:Battery PACK negative terminal, charging negative terminal is also discharging negative terminal
(charging and discharging the same port)
29 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
7.2 Up and down
power sequence
Power up shall be in the following order: first connect the motherboard B-, followed by
the sampling line, then B+, and finally P-, P+ to the load or charger.
The order of power down is the exact opposite: first disconnect the charger and load, then disconnect B+,
then port sampling line, and finally disconnect B-.
30 /17
Shenzhen Shenzhen Da People h
ig
·H
Section Electronic Electronic Ltd
Ltd. Inc. Company
shenzhendarenhightechelectronicsco.,LTD.
1, the connection of electricity down, must be operated in the order of up and down electricity.
2, connected to the battery pack, do not connect the wrong or even reverse connection, connected to the
upper computer, or the main chip on the circuit board heating obvious, please quickly under the power, at this
time the circuit board may have been bad, need to replace the repair.
3, assembly is strictly prohibited wire, solder, etc. touch the circuit board components, in case of touch may
damage the line components, resulting in bad.
4. Strictly follow the design parameters required by the specification, otherwise the circuit board may be damaged.
5、Pay attention to moisture-proof, waterproof and anti-static in use.
6、Do not use the battery aging cabinet to measure the voltage of each battery cell in the battery
pack when charging and discharging the battery pack with the management system installed,
otherwise it may damage the management system and the battery.
7、After assembling into a battery pack, a complete charge and discharge cycle should be
performed to trigger overcharge and overdischarge protection, so that the circuit board learns to the
initial capacity of the battery.
8, management system without 0V battery charging function, once the battery 0V situation, the battery
performance will be seriously degraded, and may even be damaged, in order not to damage the battery, the
user in the long-term (storage more than 3 months) when not in use need to regularly charge to replenish
the power; and in use
The battery should be charged within 12 hours after discharge to prevent it from discharging to 0V due to self-
consumption.
31 /17