ACME_PROTAB
ACME_PROTAB
®
The concept of an automatic machine has been taken to the next level. Every
process is simplified such that customer saves time in every step and process,
making the machine more available for production.
Come and experience a true marvel in Compression
Technology
: The High performance Tablet Press from ACG-Pam
The Protabis designed to make the operator’s life so easy that s/he falls in love with this
machine. Protab simplifies and minimizesthe time consuming steps involved in tablet
compression process. The numerous innovative features on Protab ensure maximum
uptime and availability, thus creating a revolution in the OEE standards.
Some of the compelling reasons why you should go for this technology:-
The latest technology and engineering marvel from ACG-Pam to enhance the OEE
and minimize the TCO (total cost of ownership).
Easy cleaning: 360 Degree access, instant removals of the peripheral assemblies
(one minute each), light weight components, optimized plain contact surface areas
and a completely wire-free process zone! Even the engineering zone is designed to
have maximum access, visibility and cleanibility.Benefit to you: Quicker and
reproducible cleaning results, thus more up-time.
Smart savings: Feeder left over less than 50gms, precise single sorting even at the
rated RPM (why to recall a batch due to a few out of weight tablets), uninterrupted
operations, time saving at every step starting from machine set-up, operations,
change over, cleaning and maintenance. Benefit to you: - Better yield for every
batch produced and maximum up-time.
VISTARA Multi Touch MMI: Large Industrial Touch screen with Multi touch
features, similar to smart phones. The first of its kind in Pharma. Scroll with finger
between screens, zoom in and out, multiple app like screens for process, history,
reports, parameters along with live animation. Benefit to you : Smart operations
Acme Laboratories Ltd.
Dhaka, Bangladesh
Proposal “ACGBD/ACME/Protab/22052017
The Protab basic machine comes with the following components/ innovative
features:-
Optimized structure with combination of rigid cast iron frames and high tensile strength
pillars for maximum machine rigidity with absorption of vibration. The machine not only
performs but also is a marvel aesthetically.
Structure is provided with stainless steel cladding for protection.Four anti-vibration pads
are provided under the machine with max.load per element 800* daNProvision for crane
lifting and slots forfork truck lifting
Drive module, containing Main servo drive and gear box, adjustment
motors,pneumatic systems,punch lubrication system and cooling unit with Electrical
connection box at the rear of the machine base.
Top module, containing drive motor for adjustment and feeder is separated and
easily accessible for maintenance.
‘
Special controlled backlash worm-wheel gearbox, to reduce noise and to provide constant
speed without ripple.
Vertical spindle rotating on oversized conical bearings, holding the Turret.
A coolingunit, based on air ventilation in the machine base improves cool air circulation.
1.6 TURRET
3 piece cast iron Turret (1) Lower Turret (2) die table section and (3) Upper Turret
Entirely nickel-plated, working surface of the Die table, hard chromium plated and
ground giving a flat and very hard surface for an ideal action of scrapers and
minimal powder loss.
Spring loaded lower punch brakes for uniform filling with nylon tip to avoid damage
to the punches.
Keeping the design aspect in mind, the turret can be completely removed with
the tooling for changeover ,
Turret will be customized with 8 nos for D tooling & 8 nos for B tooling
Tolerance levels ensures that no wear & tear in parts.
OVERFILL
Overfilling is done under the First paddle of the three paddle feeder
Standard Delivered: One Fill cam of choice: 8, 10, 12, 14, 16, 18 (max.in case of B,BB and
BBS tooling) or 20 (max.in case of D tooling)
Automatic identification of the installed fill cam and saved as product parameteris
part of the Basic machine
1.10 EJECTION
Ejection cam with optimal curve,resulting in less chipping problems.
Exchangeable bronze wear plate with height adjustment.
Single sorting of out of specification tablets through integrated pneumatic rejection system
tablets.
Quick removal of Ejection Head, Single Lower tight punch can be easily removed.
Upper lifting and lowering cams are double sided(i.e. they act on both sides of the
punch) tominimize cam and tooling wear.
Complete cams are mounted on bearings of the Turret. Atorque restraint bar
system prevents the cam from rotating with the turret.
Upper Punch tightness detection, when the torque on the top cam surpasses a
pre-set value, the spring loaded system will move. Load cell detects & stops the
machine with corresponding alarm Upper Punch tightness detection is available in
the standard machine.
Fixing and removal in less than a minute, tool less removal made possible
Complete part made of high density polymers with light weight construction
Separate provision for Upper and Lower punch suction to reduce black spots and
punch jamming.
Provision for scrapper on die table for scrapping deposited fines.
Some of the integrated features in the system designed are for maximum operator ease.
SETUP
OPERATION
MAINTENANCE
OTHER
Tool kit for basic disassembling and cleaning operations
Calibration punches for calibration of the different height regulation units.
Electrical wiring and software control for peripheral equipment: tablet dedustor, metal
detector and/or automatic tablet sampling system. Connectors are nicely incorporated and
hidden behind the lower guards on the rear side.
Apart from all features mentioned above the machine is synonymous with reliability and
quality since we use the best parts to ensure reliability and quality to our customers.
REQUIRED SERVICES
Electrics: 415VAC/50Hz, 3 phases - 16 kVA* and ground connection
Compressed air: clean & dry - pressure between 250 l/min @ 6kg/sq.cm
Dust extraction: 11327 lpm at 10-12 mbar
2.0 TECHNICAL SPECIFICATIONS
PROTAB
The Protab is a single sided rotary tablet press, available for EU (or TSM) -Type standard
tooling and has the following technical characteristics for each type of tooling
Tooling D B BB BBS
(EU OR (EU OR (EU OR (EU OR
TSM) TSM) TSM) TSM)
Max.Tablet diameter(mm) 25 16(L=19) 13(L=14) 11
Punch Body diameter (mm) 25,35 19 19 19
Outside Die diameter (mm) 38.1 30.16 24 22
Die Height (mm) 23.81 22.22 22,22 22.22
Number of stations 21 27 34 36
Upper Punch Penetration (mm) 1 to 4 1 to 4 1 to 4 1 to 4
Max.Pre-Compression force (kN) 100 100 100 100
Max.Main-Compression force (kN) 100 100 100 100
Max.output capacity (tabs.hr)* 126,000 162,000 204,000 216,000
*Actual Speed will depend on the physical properties of the formulation to be compressed
**Countries where power supply standards are different ,the same will be provided as per
customer’s specifications
3.0 COMMERCIAL DETAILS
B) PROTAB TURRET
TURRET FOR PROTAB: - AVAILABLE WITH 8 D & 8 B FOR R&D
PURPOSE 1 USD 24,889
C) FILL CAM
FILL CAM:- FILL CAM ARE AVAILBLE IN SIZES OF 6, 8
,10,12,14,16,18,20,22 MM 1 USD 1,556
C) TROLLEY
1 TROLLEY FOR TURRET LIFTING & CARRYINGDURING CHANGEOVER
AND CLEANING,THE MOC OF TROLLEY IS SS316 FOR ALL CONTACT 1 USD 5,227
PARTS.
Installation & Commissioning: Time needed 7 Days after the machine is placed with all utilities provided.
Charges as per our Commercial Proposal.
Trial Material: Trial material required for taking trials of the change parts before despatch will have to be
provided by you FREE OF COST, freight fully paid to our Works on DDP basis. Exact quantity will be
informed to you at the time of order finalization.
Delivery Period: Within 16 weeks from our factory after receipt of your confirmed Purchase order along
with the advance payment.
Special Request/ Documentation: The prices indicated in the above commercial offer indicate our
standard offerings and Documents. Any special request for change in scope of supply or documentation
will be considered and commercial Implications will change our offer accordingly.
Warranty: This warranty is valid for a period of one year from the date of supply for manufacturing
defects only.
Yours faithfully,
For ACG Pam Pharma Technologies Pvt Ltd
Regional Sales
Mr Supriya Putatunda
E-mail:- [email protected]
Manager Sales
E-mail:- [email protected]