11530968_01_GB
11530968_01_GB
GB
IIoT controller
CabinetLine
AE3100
11530968 / 01 11 / 2024
AE3100 IIoT controller
Contents
1 Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Legal and copyright information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Change history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Safety symbol on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Cybersecurity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Items supplied. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Ethernet ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 USB ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4 Micro SD card slot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.5 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.6 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.7 Programmable CODESYS RUNTIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.8 ifm IoT Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 Install device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 General notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.2 Ethernet ports (IT level). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.3 Ethernet ports (OT level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.4 USB ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.5 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.1 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.1.1 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.1.2 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.2 Function key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.1 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.1 Updating the system software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.1.1 Updating the system software via IoT-Core Visualizer . . . . . . . . . . . . . . . . . . . . . . . 17
10.1.2 Updating the system software via USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.1 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.2 Resetting IP settings of the Ethernet ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.3 Deleting a faulty CODESYS project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
12 Maintenance, repair and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12.1 Battery change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12.2 Cleaning the housing surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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IIoT controller AE3100
1 Preliminary note
You will find instructions, technical data, approvals and further information using the QR code on the
unit / packaging or at documentation.ifm.com.
1.3 Warnings
Warnings indicate the possibility of personal injury and damage to property. This enables safe product
handling. Warnings are graded as follows:
WARNING
Warning of serious personal injury
w If the warning is not observed, fatal and serious injuries are possible.
CAUTION
Warning of minor to moderate personal injury
w If the warning is not observed, minor to moderate injuries are possible.
ATTENTION
Warning of damage to property
w If the warning is not observed, damage to property is possible.
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AE3100 IIoT controller
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IIoT controller AE3100
2 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose (Ò Intended use).
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, operation and maintenance of the product must be
carried out by qualified personnel authorised by the machine operator.
• Protect units and cables against damage.
• Replace damaged units, otherwise the technical data and safety will be impaired.
• Observe applicable documents.
2.2 Cybersecurity
The device has the following security functions:
Design
• Hardened Yocto-Linux distribution
Integrity
• Convenient update of the complete system (recovery system)
• Backup & restoring the system configuration
Authentication
• User management via CODESYS Development System
• Individual rights management for both the programming system and the runtime system via
CODESYS Development System
• Authentication to external cloud
Confidentiality
• Browser-based access to web visualisation via TLS-secured connection
• Cloud communication only via TLS-secured connection
• Identification of data sources in the cloud according to a readable name scheme
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AE3100 IIoT controller
ATTENTION
Device operation in an unprotected network environment.
w Unauthorised read or write access to data is possible.
w Unauthorised manipulation of the device function is possible.
u Restrict access to authorised users (e.g. password-protected access).
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IIoT controller AE3100
3 Intended use
The device serves as a Programmable Logic Controller (PLC). The device offers special functions and
protocols for flexible use in IIoT applications to transmit process data, status and diagnostic
information between the automation level or also called operational technology level (OT) and the
information technology level (IT).
Permitted use:
• in industrial environments as a fixed device
• indoors
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AE3100 IIoT controller
4 Items supplied
• 1 IIoT controller AE3100
• 1 DIN rail holder incl. 2 self-tapping screws (Torx TX10)
• 1 connecting plug for voltage connection
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IIoT controller AE3100
5 System description
5.1 Overview
1: Status LEDs
9 10 1
2 2: USB port usb0
3: USB port usb1
3 4: Ethernet port eth0
5: Ethernet port eth1
6: Ethernet port eth2
7: Ethernet port eth3
8: Voltage supply
9: Service cover
10: Micro SD card slot
6
7
Ethernet port
Property
1 1
eth0 eth1 eth2 eth3
Addressing DHCP Static Static
IP address Automatic 192.168.82.247 192.168.83.247
Subnet mask Automatic 255.255.255.0 255.255.255.0
Network gateway Automatic 0.0.0.0 0.0.0.0
1
The ethernet ports eth0 and eth1 operate in bridge mode (network bridge).
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AE3100 IIoT controller
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IIoT controller AE3100
6 Installation
2
1
1 2 3
The device may only be mounted and operated on a grounded DIN rail. This ensures the
functional earth (FE) required for the operation of the device.
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AE3100 IIoT controller
7 Electrical connection
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IIoT controller AE3100
1 2 3 4 1: +5 V 3: Data +
2: Data - 4: GND
u Disconnect power.
u Connect the 4-pin connector to the voltage connection (Ò Items supplied).
u Connect the device to the US supply voltage with 24 V DC (18…30 V PELV).
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AE3100 IIoT controller
8.1 LEDs
1: status: SYS
1 2 3 2: status: APP
3: status: PRG
4: Ethernet: ACT (port eth0)
5: Ethernet: LNK (port eth0)
4 6: Ethernet: ACT (port eth1)
7: Ethernet: LNK (port eth1)
5
8: Ethernet: ACT (port eth2)
6 9: Ethernet: LNK (port eth2)
10: Ethernet: ACT (port eth3)
7
11: Ethernet: LNK (port eth3)
8
9
10
11
8.1.1 Status
SYS LED APP LED PRG LED
Col- Col- Description
State State Colour State
our our
- Off - Off - Off Supply voltage not applied or supply voltage too low
Green Flashes - Off - Off Device starts
(0.5 Hz)
Green On Green On -1 -1 CODESYS runtime started
Green On - Off - Off CODESYS runtime stopped or no application
1 1
Green On Yel- Flashes - - CODESYS Development System connected
low (0.5 Hz)
Green On Red Flashes - Off CODESYS application error
(2 Hz)
Yellow Flashes - Off - Off Firmware being updated
(0.5 Hz)
Yellow On - Off - Off Recovery System in standby
Red Flashes - Off - Off Error (firmware error, error during firmware update or power
(2 Hz) supply error, etc.)
1
Behaviour of LED, freely configurable in CODESYS application (Ò programming manual)
8.1.2 Ethernet
LED Description Colour State Description
LNK Status of the connection - Off No Ethernet connection
Green On Ethernet connection established
ACT Status of the data transmis- - Off No data transmission
sion
Yellow Flashes Data transmission
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IIoT controller AE3100
Notes on operation:
u Use the Boot Recovery button only if the regular update process fails.
u Activate the Boot Recovery button only with a non-conductive object (matchstick, etc.).
u Activate the Boot Recovery button with slight pressure only (max. 3 N).
u Press and hold the Boot Recovery button only as long as necessary.
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AE3100 IIoT controller
9 Set-up
Requirements:
ü Device is properly mounted.
ü Device is properly connected electrically.
u Switch on the operating voltage of the device.
w The device starts.
w The status LEDs show the status of the device.
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IIoT controller AE3100
10 Settings
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AE3100 IIoT controller
u Connect the USB memory with a free USB port of the device.
u Press and hold the boot recovery button and connect the device to the supply voltage. Keep the
boot recovery button pressed until the status LED SYS flashes yellow.
w The device starts.
w The device detects the system software file in the connected USB memory.
w The status LEDs show the status of the device.
w The device documents the update process in the file rec.log in the USB memory.
w After the update is complete, the device restarts automatically.
w New system software is installed.
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IIoT controller AE3100
11 Troubleshooting
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AE3100 IIoT controller
ATTENTION
The protection rating does not apply if the service cover is open and there is no ESD
protection of the accessible contacts inside
w Damage to the device possible.
u Clean the area around the service cover before opening it.
u Protect the inside of the device against dirt and moisture.
u When changing the battery, take ESD precautions.
ATTENTION
The battery may fall inside the housing during the battery exchange.
w Damage to the device possible.
u Prevent the battery from falling inside the housing during the battery exchange.
u If the battery does fall inside the housing, remove it from the device immediately.
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IIoT controller AE3100
12.3 Repair
The device must only be repaired by the manufacturer.
u Observe the safety instructions.
12.4 Disposal
u After use, dispose of the unit in an environmentally friendly way in accordance with the applicable
national regulations.
u Dispose of used batteries in accordance with national environmental regulations. Do not dispose of
used batteries as household waste.
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