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CAT 74401 Operating Manual

The operating manual for the Boots Washer CAT 74401 details its specifications, installation, and maintenance procedures. The washer is designed for cleaning rubber footwear in food industry settings and features stainless steel construction, three brushes, and a water spraying system. It includes warranty information and a list of spare parts required for maintenance.
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0% found this document useful (0 votes)
5 views

CAT 74401 Operating Manual

The operating manual for the Boots Washer CAT 74401 details its specifications, installation, and maintenance procedures. The washer is designed for cleaning rubber footwear in food industry settings and features stainless steel construction, three brushes, and a water spraying system. It includes warranty information and a list of spare parts required for maintenance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating Manual

Boots Washer CAT 74401

REV 3

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 1


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
1 Name and address of producer
Mitchell Engineering Food Equipment Pty Ltd.

23 Storie St
Clontarf QLD 4019
[email protected]
07 3283 4536

2 Nameplate

Each device has the name plate, which is engraved on a visible part of the body. The device is
equipped with name table up to its launch into the market.

Type of information Information content

23 Storie St
Manufacturer address Clontarf QLD 4019

Country of origin Australia

Compatibility standards CE Marking

Device type CAT 74401

Year of production 2023

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 2


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
3. General description of the machine.
Shoe washer is used in food/meat industry facilities as an element of sanitary sluice. It is
designed for washing soles and shanks of rubber footwear (especially galoshes).

The main element of the washer is its body made of stainless steel with 3 brushes.

There is a shaped tube as a handrail welded to the side wall of the body where switch is mounted. The
body is supported on four adjustable feet. The working elements of shoe washer are 2 vertical nylon
brushes washing shanks and one horizontal brush washing sole of the boot. Each brush is driven by a sep-
arate gear motor. Water system of washer is made of commercial linking elements, connected by flexible
tubes, its basic elements are: water connection, electromagnetic valve, spraying tube. Water is supplied
to the washer cleaning area by spraying tube (water sprayed on the brush). Electromagnetic valve

controls the water supply during cleaning process. Water worn out in washing process is drained to the
sewer. Washer is equipped with electrical wiring, built-up inside the body. The device consists of the fol-
lowing components:

- Stainless steel construction

- 3 motors, 3 brushes

- Injector

- Electromagnetic Valve

- Arm with activating button

- Stair and shelf for detergent

4. Technical data:

- power supply: 3x400V/50Hz

- ½'' water supply

- drain to sewer: 50mm

- IP65 protection

- dimensions: L:1105/800mm, W:810mm, H: 1108mm

- weight - 70 kg

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 3


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
5. Device placement.

The machine does not require special foundations. It should be set directly on the
floor. The machine should be levelled. Levelling of the machine is done by means of
adjustable feet M12, located underneath the washer housing.

6 Setup and adjustments before first start-up

Washer should be installed in place according to the separate technological plan Installation of
the washer consists of its connection to:

- water system, using elastic hose, diameter of connection ½``

- drain to sewage (need to guarantee tightness)

- electrical installation of 3x400V/50Hz - socket secured by a residual–current switch

Electrical connection should ensure the correct direction of brushes rotations – horizontal
brushes should rotate inward

7.Beginning of work.

To clean BOOTS, user must place one shoe between side brushes and above bottom sin-
gle brush, in washing area. The main working parts - brushes driven by a gear motors are acti-
vated by pressing switch located on the arm on the right hand side of the device. It also al-
lows a water supply to the spraying nozzles. There is also a basket/shelf fixed to the top sur-
face of housing. It is made of rods and allows to place in it a container with detergent. A plas-
tic suction tube need to be immersed in container with liquid detergent - it feeds sole wash-
ing system. Water mixed with disinfectant is sprinkled on the bottom brush, it supports clean-
ing process and facilitates removal of contaminations. Start of the process is initiated by
pressing the button on the arm. Time of washing depends on button pressing time. Release of
the button causes stop of the process.

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 4


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
8 End of work

Actions after end of work:

-remove the plug from the mains

-clean the washer and the space around it. Washer should be cleaned with commercially available
cleaning agents for stainless steel.

9 Recommendations on the means and methods for cleaning and


disinfection of unit
-depending on the water quality, condition of strainer, valve and nozzles have to be checked reg-
ularly but not less frequently than every 1000 hours

-check the condition of the electric cable regularly but not less frequently than every 1000 hours

-check the condition and quality of the oil in the worm gear but not less frequently than once
every 2000 hours and, if necessary, replace it.

-check the condition and quality of installed sealing elements, not less frequently than once
every 1000 hours and replace them if necessary.

Repairs and maintenance must be performed only by trained and authorized personnel.

Inspection should include:

-assessment of the condition and if necessary, lubrication of motor bearings

-check the oil level in the gearbox of gearmotor

-check the working of electromagnetic valve (if necessary, disassemble the head of valve and re-
move accumulated sediments)

-in case of high hardness or high content of iron in water, the valve inspection should be per-
formed every 500h.

-worn brushes replaced when needed.

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 5


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
Shoe washer is not complicated device and does not require special precautions. However,
observe please the following remarks:
 washer should stand on flat and levelled ground
 washer must be set in the room, where completed all renovation work such as grinding,
cutting regular steel. Swarf generated, during these processes, settles on surface of stain-
less steel and causes the "rust".

WARNING! In case of not meeting this condition, immediate loss of warranty occurs
 do not use the washer with any failure
 device should be maintained in perfect working order
 any repairs can perform only authorized personnel, with required permission
 the washer must be connected to the mains with the requirements of electric shock
protection
 It is forbidden to carry out any work on the washer before turning it off from mains
 there should be a proper lighting in the room where washer works, in accord-
ance with the requirements
 power cable with diameter 5x2,5mm (Cu) and length 3m, ended with plug 5b 32A is an
element of machine.
 in case of any fault, the washer must be disconnected from mains and off
 from work. Restarting may take place only after removal of defects and check the device by
maintenance workers.

10 Warranty.
1. The warranty covers a period of twelve (12) months from date of delivery to the final
user.
2. Spare parts supplied during the warranty period are not covered by a separate war-
ranty, but included in the original warranty
3. Aprerequisite for the use of the guarantee is to use original parts recommended by the
manufacturer, and do not make any modifications.
4. The warranty does not cover damage caused by deficient maintenance, instal-
lation.
5. The guarantor is not responsible for any damage caused by power supply other

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 6


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
than 400V + -5% or 10% (for one phase), inadequate frequency (other than 50Hz).

6. The manufacturer must undertake to agree within 14 days (from the date of notifi-
cation by the user of the product for repair), how and when to repair, as well as
free repair or parts replacement within the shortest realistic term (if the part was
damaged due to defects in material or performance errors)
7. The manufacturer is liable only if the product is used in conformity with the user
manual and revealed the defect arises from causes inherent in the goods sold.
8. Warranty does not cover damage caused by transportation and also in the case of:
 Improper operation

 Improper storage and maintenance

 Repairs carried out by unauthorized persons or establishments

11. Spare parts list. - 74401 ( part number below)

1. - engine 0,25kW 4P B14 – 3pcs.


2. - gear VF-44/F1-10 P63 B14 B3 – 3 pcs.
3. - electromagnetic valve E107 DB 12/M/30 B 1/2`` 24V DC – coil type 301 24V DC -1 set.
4. - horizontal brush: 0367,00-03,001– 1 pc
5. - vertical brush: 0367,00-04,001 -2 pcs - = part 74501 4
6. - simmering 30*47*7 – 3 pcs.
7. - ball bearing 6005 ZZ – 3 pcs.
8. - bearing frame (lower): 0367,00-03,04,002 – 2 pcs.
9. - bearing frame (upper): 0367,00-03,04,001 – 2 pcs.
10. - eductor with nozzle Diversey , yellow (K1000+ nozzles set)
11. - contactor dilem-10-G 24v DC – 1pc
12. - power supply MDR-20-24– 1A – 1pc
13. - motor-protective circuit-breaker PKZMO-4,0- 1pc
14. - time relay PCS519 DUO - 1 piece.
15. - electrolytic capacitor 1000uF 50V - 1 piece

MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 7


23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006
MEFE—Mitchell Engineering Food Equipment Pty Ltd Page 8
23 Storie Street Clontarf QLD 4019 Australia +617 3283 4536
www.mefe.com.au | [email protected] Free AU 1800 669 006

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