Course Code Course Name Credits

MEC601 Machine Design 04

Objectives:

1. To study basic principles of machine design

2. To familiarize with use of design data books & various codes of practice
3. To acquaint with functional and strength design principles of important machine elements
4. To familiarize selection of standard elements such as rolling element bearings, belts etc.
5. To make conversant with preparation of working drawings based on designs

Outcomes: Upon successful completion of this course, the learner will be able to

1. Use design data book/standard codes to standardise the designed dimensions

2. Design Knuckle Joint, cotter joint and Screw Jack
3. Design shaft under various conditions and couplings
4. Select bearings for a given applications from the manufacturers catalogue.
5. Select and/or design belts and flywheel for given applications
6. Design springs, clutches and brakes

Module Details Hrs

Mechanical Engineering Design, Design methods, Aesthetic and Ergonomics consideration

in design, Material properties and their uses in design, Manufacturing consideration in
design, Design consideration of casting and forging, Basic principle of Machine Design,
1 Modes of failures, Factor of safety, Design stresses, Theories of failures (Selection in the 08
process of designing), Standards, I.S. Codes, Preferred Series and Numbers
Thick Cylinders: Design of thick cylinders subjected to an internal pressure using Lame’s
equation
Design against static loads: Socket and Spigot Cotter joint, Knuckle joint, Bolted and
2 08
welded joints under eccentric loading; Power Screw- Screw Jack.
3.1 Design against fluctuating loads: variables stresses, reversed, repeated, fluctuating
stresses. Fatigue failure: static and fatigue stress concentration factors, Endurance limit-
estimation of endurance limit, Design for finite and infinite life, Soderberg and Goodman
design criteria,
3 3.2 Design of Shaft: power transmitting, power distribution shafts, Module (excluding 12
crank shaft) under static and fatigue criteria.
Keys: Types of Keys and their selection based on shafting condition.
Couplings: Classification of coupling, Design of Flange couplings, Bush pin type flexible
couplings
4.1 Rolling Contact Bearings: Types of bearing and designation, selection of rolling
contact bearings based on constant / variable load & speed conditions (includes deep
groove ball bearing, cylindrical roller, spherical roller, taper roller, self-aligning bearing 08
4
and thrust bearing)
4.2 Sliding Contact Bearings: Design of hydro dynamically lubricated bearings (self-
contained), Introduction to hydro static bearings,
5.1 Design and selection of Belts: Flat and V-belts with pulley construction.
5 5.2 Design and selection of standard roller chains. 08
5.3 Design of Flywheel – Introduction, Fluctuation of energy and speed, turning moment
University of Mumbai B. E. (Mechanical Engineering), Rev 2019 41
 diagram, estimating inertia of flywheel for reciprocating prime movers and machines,
Weight of the flywheel, flywheel for punches, rim constructions, stresses in rims and arms,
Construction of flywheel.
6.1 Design of Springs: Helical compression, Tension Springs under Static and Variable
loads, Leaf springs.
6 6.2 Design of Clutches: Introduction, types, Basic theory of plate and cone type clutches, 08
Design of single plate, multi-plate andwith spring, lever design andthermal, wear
considerations. 6.2 Design of Brakes: Design of single shoe brake.

Assessment:
Internal Assessment for 20 marks:
ConsistingTwo Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents
(approximately40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of
respective lecturehours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3
thenpart (b) will be from any module other than module 3)
4. Only Four questions need to be solved

Text/Reference Books:

1. Design of Machine Elements - V.B. Banadari, Tata McGraw Hill Publication

2. Design of Machine Elements - Sharma, Purohil. Prentice Hall India Publication
3. Machine Design -An Integrated Approach - Robert L. Norton, Pearson Education
4. Machine Design by Pandya & Shah, Charotar Publishing
5. Mechanical Engineering Design by J.E.Shigley, McGraw Hill
6. Machine Design by Reshetov, Mir Publication
7. Machine Design by Black Adams, McGraw Hill
8. Fundamentals of Machine Elements by Hawrock, Jacobson McGraw Hill
9. Machine Design by R.C.Patel, Pandya, Sikh, Vol-I & II C. Jamnadas& Co
10. Design of Machine Elements by V.M.Faires
11. Design of Machine Elements by Spotts
12. Recommended Data Books – Design Data: Data Book of Engineers by PSG College,
KalaikathirAchchagam

Links for online NPTEL/SWAYAM courses:

https://nptel.ac.in/courses/112/105/112105124/ - Design of Machine Elements, IIT Kharagpur

https://nptel.ac.in/courses/112/106/112106137/ - Machine Design-II, IIT Madras

University of Mumbai B. E. (Mechanical Engineering), Rev 2019 42

 Course Code Course Name Credits
MEC602 Turbo Machinery 03

Objectives

1. To apply principles of thermodynamics and fluid mechanics to turbomachines.

2. To learn the design and significance of various components of the turbomachine.
3. To estimate various parameters related to turbo machines using the governing equations.
4. To evaluate the performance of turbo machines.

Outcomes: Learner will be able to…

1. Define various parameters associated with steam generators and turbo machines.
2. Identify various components and mountings of steam generators with their significance.
3. Identify various turbo machines and explain their significance.
4. Apply principles of thermodynamics and fluid mechanics to estimate various parameters like
mass flow rate power, torque, efficiency, temperature, etc.
5. Evaluate performance of SG and Turbo machines and apply various techniques to enhance
performance.
6. Evaluate various phenomena related to performance like cavitation, choking, surging.

Module Details Hrs

1.1 Steam Generators-

Layout of Thermal Power Plant, Classification of boiler, Difference 04
between Fire tube and Water tube boiler with examples, Low pressure and
high pressure boilers, once through boiler, important features of HP
1
boilers, Mountings and accessories, Equivalent evaporation of boilers,
Boiler performance, Boiler efficiency.
1.2 Introduction to turbo machines:
1.2.1 Review of Thermodynamic principles, compressible gas flow 04
relations, estimation of non-dimensional performance parameters for
incompressible flow, specific speed.
1.2.2 Basic Euler’s theory of turbo machines and it application to pumps,
turbines and compressors.
HydraulicTurbines:
2
Basic theory, classification of turbines, theory of impulse and reaction
turbines, estimation of work done, efficiency, characteristics of turbines, 06
concept of draft tube and its types
Pumps
3.1 Classification of pumps, definition of pumping systems and system 02
3 characteristics.
04
3.2 Centrifugal pumps:
Construction, estimation of work done, efficiency, characteristics,
determination of operating point, cavitation and NPSH, specific speed of
pumps 04
3.3 Positive Displacement pumps-
University of Mumbai B. E. (Mechanical Engineering), Rev 2019 43
 Types and applications, general feature of reciprocating pumps, definition
of head, discharge, work done and efficiency, types of reciprocating
pumps, indicator diagram (no numerical on reciprocating pump). Use of
air vessel (only application no numerical).
Air compressor-
Introduction and general classification of reciprocating compressor-
4 positive displacement, Multi Staging of reciprocating compressor (no
04
derivation, numerical on single stage and two stage compressor).
Centrifugal compressor, surging and choking of compressor (No
numerical on centrifugal compressor).
Steam Turbine-
5 Basic of steam turbine, Classification, compounding of turbine, Impulse 06
turbine –velocity diagram, Condition for max efficiency Reaction turbine,
Numerical on Simple Impulse turbine (De-Laval turbine) of single stage
only. Degree of reaction, Parson's turbine, Condition for maximum
efficiency, Numerical on Parson’s turbine only.
6 6.1 Gas Turbines Applications of gas turbine, Actual Brayton cycle, 05
open and closed cycle gas turbine, methods to improve efficiency and
specific output, open cycle with intercooling, reheat, and regeneration,
Effect of operating variable on thermal efficiency and work ratio
6.2 Jet Propulsion Engines
Classification of jet propulsion engines, Thrust, Thrust power, Propulsive
efficiency and thermal efficiency.

Assessment:

Internal Assessment for 20 marks:

ConsistingTwo Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents
(approximately 40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of
respective lecture hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module
3 then part (b) will be from any module other than module 3)
4. Only Four questions need to be solved

Text Books:-

1. Thermal Engineering, AjoyKumar,G. N Sah,Narosa Publishing House,New Delhi

2. Fluid Mechanics and Machinery; CSP Ojha, R. Berndtsson, Oxford University.
3. Fluid Mechanics and Fluid Machines by Gautam Biswas, S K Som, Suman Chakraborty - Tata
McGraw-Hill Education Pvt. Ltd.
4. Turbines, Compressors and Fans by S.M. Yahya, McGraw-Hill Education Pvt. Ltd.

University of Mumbai B. E. (Mechanical Engineering), Rev 2019 44

 Course Code Course Name Credits
MEC603 Heating,Ventilation,Air Conditioning and 03
Refrigeration

Objectives:
1. Learning the fundamental principles and different methods of refrigeration and air
conditioning
2. Study of various refrigeration cycles and evaluate performance of each cycle.
3. Study of components of refrigeration and air-conditioning systems along with the
applications.

Outcomes: Learner will be able to…

1. Illustrate the fundamental principles and applications of refrigeration and air conditioning
systems.
2. Identify various HVAC&R components
3. .Evaluate performance of various refrigeration system
4. E stimate cooling and heating loads for an airconditioning system.
5. Select air handling unit & design air distribution system
6. Apply the knowledge of HVAC for the sustainable development of refrigeration and
airconditioning systems.

Module Details Hrs

1.1 BasicKnowledge:CarnotrefrigeratorCarnot h ,eat pumpCarnot,coefficient of

performance,Reversed Carnot cycle,and its limitaionEffect of temperature and
pressure on COP of the cycle
1.2 Refrigerants:
Classification,Designation,Selection of refrigerant,Physical and chemical
1. pproperties of rrefrigerants ,Secondaryrrefrigerants 06
1.3 Air Refrigeration System:
Bell Coleman cycle, Necessity of air cooling, Factors considered for the
selection of air refrigeration system, Types of air refrigeration system with
schematic and T-Sdiagram, Numerical based on simple and bootstrap air
refrigeration system.
2.1 VapourCompression Refrigeration System:
Simple system on P-h and T-s diagrams, analysis of the simple cycle, factors
affecting the performance of the cycle, actual cycle, Numerical based on
standard vapour compression system byusing P-h chart .and refrigerant table
2.2 Vapour Absorption Refrigeration System.
Simple and practical,vapour absorption systemRefrigerant-adsorbent properties,
2. COP of ideal vapour absorption system, DomesticElectroluxrefrigerator, 08
Lithiumbromideabsorption system.
2.3 :Heat Pump
performance,Primary energy ratio,Energy efficiency Introduction,Coefficient of
ratio,Heating season performance factor,Seasonal energy efficiency
,ratio,Classification of heat pump,Vapour compression heat pump systemsHeat
pump application in an industry.

University of Mumbai B. E. (Mechanical Engineering), Rev 2019 46

 3.1 Thermal ComfortConditions:
Selection of inside design conditions, thermal comfort, heat balance equation for
a human being, factors affecting thermal comfort, Effective temperature, comfort
chart and factors governing effective temperature, selection of outside design
conditions
3.2 Psychrometry:of Air Conditioning Processes
Psychrometry properties,relations and processes ,Adiabatic air mixing 10
3.
,processPsychrometric chart,,RSHF,GSHF,ERSHF,Bypass factor
,Apparatus dew pointNumericalbased on psychrometric chart and
.Classification of air conditioning system,relations
3.3 :Cooling Load Estimation
,Introduction,Components of cooling loadDifferent heat sourcesV,arious load
Estimation,Design of air conditioning systemBuilding survey and economic ,
aspect used in design.
4.1 Air DistributionSystem:
4.1.1 :Duct
Classification of ducts,duct material, pressure in ductsF,low through duct,
pressure losses in ductA,ir flow through simple duct systemE,quivalent
4. 06
diameter,Methods of duct system design:
4.1.2 :Air Handling Unit
,oductionIntrFan coil unit, Types of fans used air conditioning applications,
Fan lawsF,ilters,supply and return grills,Sensors.
5.1 HVACR& C:omponents
Working of reciprocating, screw and scroll compressors, working of air cooled,
5. and water cooled andevaporative condensers, Working of DX, Flooded, and 06
Forced feed evaporators, Expansion devices Capillary tube, TXV, EXV, Type of
insulation materials.
6.1 Application of HVAC&R
Ice plant, Food storage plants, dairy and food processing plants, freeze drying,
6. A/c in textile, Printing pharmaceutical industry and Hospitals 03
,Cold chain Technology, Transport air conditioning,Solar refrigeration.

Assessment:
• Internal Assessment for 20 marks:
ConsistingTwo Compulsory Class Tests
First test based onapproximately 40% of contentsand second test based
onapproximately %40but excluding contents covered in Test I
• End Semester Examination:
1. Weightage of each module in end semester examination will be proportional to number of
respective lecture hours mentioned in the curriculum.
2. Question paper will comprise of total six questions, each carrying 20 marks
3. Question 1 will be compulsory and should cover maximum contents of the curriculum
4. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module
3 then part (b) will be from any module other than module 3)
5. Only Four questions need to be solved

University of Mumbai B. E. (Mechanical Engineering), Rev 2019 47

 Course Code Course Name Credits
MEC604 Automation and Artificial Intelligence 03

Objectives:

1. To understand the need and justification of automation.

2. To study design of pneumatic and hydraulic circuits.
3. To study and understand electropneumatic circuits and PLC Design
4. To familiarize with robotic systems in automated manufacturing processes.
5. To study and understand AI and machine learning technologies for automation.

Outcomes:Learner will be able to…

1. Demonstrate understanding of fundamentals of industrial automation and AI.

2. Design & develop pneumatic / hydraulic circuits.
3. Design and develop electropneumatic circuits and PLC ladder logics.
4. Demonstrate understanding of robotic control systems and their applications.
5. Demonstrate understanding of various AI and machine learning technologies.

Module Details Hrs

1.1 Introduction to Automation
Definition and fundamentals of automation, Elements of Automated system,
Automation principles and strategies, Levels of automation, types of
automation, Advanced automation functions
1 04
1.2 Introduction to Artificial Intelligence
Introduction, Historical development, Intelligent Systems, Types of Intelligent
Agents, Components of AI, Foundations of AI, Scope of AI, Current trends in
AI, Relevance to Mechanical Engineering
2.1 Design of Pneumatic Circuits
Design of Pneumatic sequencing circuits using Cascade method and Shift
register method (up to 2 cylinders)
2 2.2 Design of Hydraulic Circuits 08
Basic Hydraulic Circuits: Meter in, meter out and Bleed off circuits; Intensifier
circuits, Regenerative Circuit, Counter balance valve circuit and sequencing
circuits.
3.1 Electro-pneumatic Circuits
Design of Electro-Pneumatic Circuits using single solenoid and double
solenoid valves; with and without grouping;
3 3.2 PLC Discrete Control Systems 08
Design of Pneumatic circuits using PLC Control (ladder programming only) up
to 2 cylinders, with applications of Timers and Counters and concept of Flag
and latching.
Robots and their applications: Introduction to Robots, Types, Classifications,
Selection of Robots, Robot Degrees of freedom, Robot configuration,
Accuracy and repeatability, Specification of a Robot, Robot feedback controls:
4 07
Point to point control and Continuous path control, Control system for Robot
joint, Adaptive control, Drives and transmission systems, End effectors,
Industrial robot applications, Nex-gen robots.
University of Mumbai B. E. (Mechanical Engineering), Rev 2019 49
 (Concept and Algorithms, No programming or numericals)
5.1 Problem Solving:
Tree and Graph Search, Uninformed v/s informed search, uninformed
methods: depth first search, breadth first search, Informed search: heuristic
search, Best first search, branch and bound
5.2 Machine Learning:
5 Introduction, types of machine learning: supervised, unsupervised, 06
reinforcement learning
5.3 Learning with Decision Trees:
Introduction to Decision Trees, Classification and Regression Trees, K
means clustering algorithm, K nearest neighbours algorithm, hierarchical
clustering, Concept of ensemble methods: bagging, boosting, random
forests
(Concept and Algorithms, No programming or numericals)
6.1 Learning with regression:
Linear regression, Logistic regression
6.2 Artificial Neural Networks
Concept of ANN, Basic Models of Artificial Neural Networks Important
6 Terminologies of ANNs McCulloch-Pitts Neuron, NN architecture, 06
perceptron, delta learning rule, backpropagation algorithm, Gradient
Descent algorithm, feed forward networks, activation functions
6.3 Introduction to AI Technologies in the realm of Automation
Concept of Natural Language Processing, Machine Vision, Deep learning,
Expert systems, Genetic Algorithms, Industry 4.0

Assessment:
Internal Assessment for 20 marks:
ConsistingTwo Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents
(approximately 40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective
lecture hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3
then part (b) will be from any module other than module 3)
4. Only Four questions need to be solved

Text/Reference Books:

1. Applied Mechatronics- A. Smaili and F. Mrad, OXFORD university press

2. Mechatronics System Design , Shetty and Kolk, Cengage Learning, India Edition
3. Mechatronics - Electronic Control Systems in Mechanical Engineering , Bolton Pearson eduaction
4. Introduction to Mechatronics, AppuKuttan K.K., OXFORD Higher Education
5. Pneumatic Circuits and Low Cost Automation by Fawcett JR
6. Electromechanical Design Handbook , Walsh, McGraw-Hill
7. Electro-mechanical Engineering - An Integrated Approach , Fraser and Milne
8. Industrial Hydraulics: Pippenger

University of Mumbai B. E. (Mechanical Engineering), Rev 2019 50

 Course Code Course Name Credit
MEDLO6021 Press Tool Design 03

Objectives:
1. To acquaint with various press working operations for mass production of sheet metal
components
2. To familiarise with sheet metal working techniques for design of press tools
3. To inculcate knowledge about scrap minimization, safety aspects and automation in press working

Outcomes: Learner will be able to….

1. Demonstrate various press working operations for mass production of sheet metal parts
2. Identify press tool requirements to build concepts pertaining to design of press tools
3. Prepare working drawings and setup for economic production of sheet metal components
4. Select suitable materials for different elements of press tools
5. Illustrate the principles and blank development in bent & drawn components
6. understand safety aspects and automation in press working

Module Details Hrs

1 Introduction to Press Working 6
1.1 Classification of common Press working operations, Benefits and
limitations of using Press tools. Applications of pressed
parts/components.
1.2 Theory of Shearing in Press Working. Optimum Cutting clearance & its
effect on tolerances of pressed components. Press working terminology,
Functions of different elements of a press tool. material handling
equipment, Methods of feeding the strip/coil material.

2 Design Progressive die 10

2.1 Calculations for Economic Strip Layout, Calculations of Cutting force
and Stripping force, recommending minimum tonnage of a press,
Methods of reducing cutting loads on press tools
2.2 Design aspects of Press tool elements viz. Punches & methods of
mounting punches, types of Die block, Stripper, Pilot, stock guides,
stock stops, Selection and arrangement of Hardware used in Press tools.
Selection of steels and its hardness for different elements of Press tools.
2.3 Centre of pressure, Different types Die sets and its selection, shut height
of die, Problems based design of progressive die
3 Bending and Drawing- 8
3.1 Theory of Bending, Spring back and measures to control it,
Calculations for Blank development of Simple Bent components,
Minimum bend radius, Types of Bending dies, roller bending, bending
force problems on bend length calculation and bending force,
3.2 Theory of Drawing, Metal flow in Drawing & forming operations;
reduction ratio and redrawing limits, draw clearance, drawing and blank
holding forces for cylindrical draws only. Blank development of Cup,
problems on drawing
3.3 Defects in drawn parts
3.4 Basic construction and working of Bending and Drawing dies
University of Mumbai B. E. (Mechanical Engineering), Rev 2019 52
 4 Miscellaneous Dies- 4
Basic construction & working of Shaving dies, Trimming dies,
Compound dies, Combination dies, Coining dies, Embossing dies,
Simple Progressive & Compound Progressive dies, drop through and
inverted die, curling die, transfer die
5 Selection of Presses and its setting 4
Classification of presses, Selection of Press and Press setting,
calculation of shut press shut height and die shut height, Overloading of
presses (load, energy considerations)
6 Introduction to Automation & Safety in Press shop 4
Types of CNC Press, Types of CNC press controller, Basic hydraulic
and pneumatic circuit used in press for stock feeding and ram
movement, different types sensors used for hand protection, stock
feeding etc., other safety equipment like break, clutch, face shield etc.

Assessment:
Internal Assessment for 20 marks:
Consisting Two Compulsory Class Tests First test based on approximately 40% of contents and
second test based on remaining contents (approximately 40% but excluding contents covered in
Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of
respective lecture hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3
then part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

Text/Reference Books
1. Die Design Fundamentals by J. R. Paquin, Industrial Press
2. Techniques of Press Working Sheet Metal by D F Eary and E A Reed
3. Press Tools Design and Construction by P H Joshi, S Chand Publishing
4. Tool Design by C. Donaldson and V C Goold, TMH
5. Production Engineering by P. C. Sharma, S Chand Publishing
6. Metal working ASM Handbook

Links for online NPTEL/SWAYAM courses:

https://nptel.ac.in/courses/112/105/112105233/ - Metal Cutting and Machine Tools, IIT Kharagpur

University of Mumbai B. E. (Mechanical Engineering), Rev 2019 53