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Operation Manual Emergency Light

The document is an Operation & Maintenance Manual for the Emergency Lighting Unit (ELU) designed for railway coaches, adhering to RDSO specifications. It outlines the unit's components, operation principles, technical specifications, protections, and operating instructions. The ELU is intended to provide emergency lighting automatically when the normal power supply fails, ensuring safety for passengers.

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anandvivekraj734
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19 views

Operation Manual Emergency Light

The document is an Operation & Maintenance Manual for the Emergency Lighting Unit (ELU) designed for railway coaches, adhering to RDSO specifications. It outlines the unit's components, operation principles, technical specifications, protections, and operating instructions. The ELU is intended to provide emergency lighting automatically when the normal power supply fails, ensuring safety for passengers.

Uploaded by

anandvivekraj734
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OPERATION &MAINTENANCE MANUAL

OF
EMERGENCY LIGHTING UNIT
FOR
RAILWAY COACHES

As per
RDSO Spec.
RDSO/ PE/SPEC/AC/0180-2016 (Rev. 0)
Dated 16/04/16
Our Model No.: PELU1110 R& PELU1110RL
& drg. No. RDSO/ PE /SKITL/0180 (Rev "0")
&RDSO /PE/SK/TL/0181 (Rev "0")
Issue No.:00 Rev. No.:00
Issued Date : 24/02/2018

3ARI. A. 3t. / tH.3./ gA.M.}.EN/q,tN/oR40-20E (tr-o)


TrRe: /x/303E
s PELU1110 R& PELU111ORL
3itt gi. RDSO / PE /SK/TL/0180
(Rev "0")
&RDSO /PE/SK/TL/0181 (Rev "0")
3P.:00 Rev. No. : 00
P T.:24/02/2018

Issued by
S T . fa.- -INTRA INDUSTRIES PVT. LTD-
T .3R/oR, . , .
u-5ETN FAti, . Hcoit
office & Factory Gat No. 311/02,
Plot No. 07, A/P: Kasar Amboli,
Tal: Mulshi, Dist.: Pune-412115
. -R??4 Phone:020-25467792
57: 0o -?4YE3
1.0 Scope:
Emergency Lighting Unit is designed as per RDSO
0180-2016 (Rev. 0) to operate specification No. RDSO / PE/SPECIAC
coach fails, or falls below 80V
automatically in case normal
supply system of the
(for 110V system) to give light to
R.o h : passengers.

2.0 Main Parts of Emergency Lighting Unit (ELU)


1) Electronic PCB Charger+ Protections-1 No.

2) LED Clusters PCB's 3 Nos.


-

(3) Battery SMF type 12 V, 7AH- 1 No.


-

4) Deep drawn -Type Enclosure 1 No.

5) Input terminal 2 way Wago 1 No. -

6) Battery bye-pass lock type connector 1 No.

3.0 Principle of Operation


The schematic diagram of ELU is enclosed. High frequency - SMPS Type Mosfet based
charger is used. The charger is suitable to operate on 110 VDC Voltage range 85 to
143V. Below 80 V DC LED's cluster will tum
'ON automatically. After battery voltage
goes below 10.5 V, the LED cluster will tum OFF, for deep discharge protection.
After battery voltage goes below 9 Vall indication LED's will turn off. When 110 V
supply comes then battery will charge automatically. The circuit has overcharge
protection which monitors & charges the battery constantly. The ELU will give
light after input failure for minimum 12 hours continuously.

3.0 saTazia
4.0 Technical Specifications

1) Input voltage :a) 85 to 145VDC, Nominal Voltage 110 VDC.


1) 3AyE Tra
i) Output voltage 14.4 VDC for charger in boost mode & 13.5 in trickle mode.

ii) Connected Load 3 nos. of LED PCB's on battery

iv) Enclosure :Deepdrawn

5.0 Protections

a) Input over voltage auto re-setable

b) Input reverse polarity


T)
c) Output short circuit
HT)
d) Input fuse
)
e) 200 V for 1 min

f) 12 V Battery reverse polarity


g)Battery overcharge
h) Battery deep discharge protection

) High Voltage

2
Insulation Resistance Protection

k) The LED clusters have fail safe protection so even if 1 No. LED fails
(k)

() The Emergency lighting unit withstands all environmental protections like Dust

Vibration etc. as per RDS0 specification RDS0 / PE/SPEC/


AC/0180-2016 (Rev. 0)

HTTSTH3T. PÀ. ATT`IUAAT/t3/gEvigAt/qHt/oRLo-qo?6 (R o) zHR I


6.0 LED Indication .0AI FTTH

GREEN RED AMBER 3a LED LIGHT


cONDITION f@t LED LED CLUSTERS
LED

Unit Battery connection


intact 110 V DC applied ON OFF OFF OFF

Unit Battery connection


intact 110V DC not applied ON ON OFF ON
TIC

Unit Battery Discharging at 20% Flashing OFF OFF OFF


gine ecti ftra @20 %
Input DC < 80V
ON ON OFF ON
3ayefoet« 80 a
Input DC > 80V ON OFF OFF OFF

Unit Battery unhealthy Flashing OFF OFF

Battery Voltage « 10.5V OFF OFF Flashing OFF


~ed R a < 10.5

Battery Voltage» 10.5V ON ON ON


tt 10.5
Microprocessor
HGDIHERR ER
Failure ON

Charging Circuit Failure ON ON OFF OFF

3
Essential Component List

No tem 31 Make t
Rating f
Populated Electronic PCB Intra Industrles Prt. Ltd.
2. 3Amp Glass Fuse (Fast Blow) 3A El or equivalent
37 W ( TAG ) -3 EI Z ZHT
3. Green LED-5 Nichia or as per
mm aI LED-5 PHRH
Red LED -5 mm CIT LED-5 RHRH -

Specification
Amber LED-5 mm 3 LED-5 PHR
Input Connector 2 way Wago (261 -102)
Blue for 110 V DC
aT ( 261 -102)

5. Battery By-Pass power


Lock Connector Molex

6 Battery SMF type Exide or as per RDS0 specificabon


12V, 7AH
12 a, 7,grE

Intra Industries Pvt. Ltd.


.LED cluster 3Nos. High intensity with Nichia / Osaram LED's|
with driver LED's or RDSO approved makes

4
Operating Instructions:

1) First open the top cover with key' 8 connect battery connector (power

lock) provided tnside to switch on ELU. Mbatter polarity is not correct Red LED on PCB will glow,
then connect proper polarity. Now it will be ready for installation.

2) Now provide input supply 110 V DC as per coach type to wago


connectors provided as per wiring diagram given on the ELU.

3) Always disconnect battery connector when Light is not required, so that


battery will not be drained unnecessarily.

4) For better battery life, the battery is automatically discharged by 20% of


its capacity between 7.00 AM to 12.00 PM of
every 1 & 16 date of month.

5) Do not apply 110 VDC on the ELU without connecting its inside power lock connector.

6) If Power lock connector is open &input 110 VDC supply is applied then blinking of all indications
is observed. Please connect power lock connector &
apply 110 VDC.

7) Idle storage of ELU should be kept minimum for better battery life.

8) For any major problems & maintenance please contact company.


Block Diagram for Emergency Lighting Unit PELU 111OR & PELU1110 RL

THckle Charging

Bridge Recttfier Charger Sectton


LED PCB's
Charge/
Dtscharge
VP C/O Circuit
Filter

P Battery
S-143 V DC

Protection
Circuit

M/s. Intra Industries Pvt. Ltd., Pune

Title Block Diagram of ELU


Date 08/11/2016 Rev:-00
Drawn by

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