MESSKO® MControl

MTeC® EPT303
®

Digital temperature monitoring of

oil and windings in the transformer
Operating instructions

BA4241521/00 EN
BA4241521/00EN . MESSKO
. MESSKO INSTRUMENTS
INSTRUMENTS
Table of Contents

1. Introduction.......................................................................................................................... 4
1.1 Manufacturer.......................................................................................................................... 4
1.2 Modification rights.................................................................................................................. 4
1.3 Structure of the safety and warning instructions.................................................................... 5
1.4 Structure of the documentation.............................................................................................. 5
2 Safety instructions............................................................................................................... 6
2.1 Intended audience.................................................................................................................. 6
2.2 Requirements of the operating personnel.............................................................................. 6
2.3 Appropriate use...................................................................................................................... 7
2.4 Electrical connection.............................................................................................................. 8
2.5 Operation............................................................................................................................... 8
2.6 ESD protection....................................................................................................................... 8
2.7 Warranty conditions............................................................................................................... 9
3 Directives/conformity........................................................................................................ 10
3.1 CE certificate........................................................................................................................ 10
4 Product description........................................................................................................... 11
4.1 Device structure, system description................................................................................... 11
4.2 Yellow label.......................................................................................................................... 11
4.3 Technical data...................................................................................................................... 12
4.4 Front view............................................................................................................................. 14
4.5 Status displays..................................................................................................................... 14
4.6 Ports..................................................................................................................................... 15
4.6.1 USB 2.0................................................................................................................................ 15
4.6.2 Ethernet RJ45 (10/100Base-T)............................................................................................ 15
4.6.3 Power supply connection..................................................................................................... 16
5 Installation and electrical connection.............................................................................. 17
5.1 Installation............................................................................................................................ 17
5.2 Network connection.............................................................................................................. 18
5.3 Dimensioned drawings......................................................................................................... 19
5.4 Grounding measures............................................................................................................ 19
5.5 Potential equalization........................................................................................................... 20
5.6 Lines..................................................................................................................................... 20
5.7 Signal line shielding............................................................................................................. 21
6 Commissioning.................................................................................................................. 22
7 Operation and service....................................................................................................... 23
7.1 Care..................................................................................................................................... 23
8 Remedying faults (error messages)................................................................................. 24
8.1 Repair processing................................................................................................................ 24
8.2 Error messages and remedying errors................................................................................. 24
9 Transport, storage, unpacking.......................................................................................... 25
10 Decommissioning.............................................................................................................. 26
11 Disposal.............................................................................................................................. 27

NOTE
Information contained in these operating instructions may differ
from the device delivered.
Subject to change without prior notice.
Keep for future reference!

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 3/28

 1 Introduction

1 Introduction

This technical document contains detailed descriptions for safely and

properly installing, connecting, commissioning, and monitoring the
product.
It also includes safety instructions and general information about the
product.
This technical document is intended solely for specially trained
personnel.

1.1 Manufacturer
Messko GmbH
Gewerbegebiet An den Drei Hasen
Messko-Platz 1
61440 Oberursel, Germany
Phone: +49 6171 6398 0
Fax: +49 6171 6398 98
E-mail: [email protected]
If necessary, contact this address for more information about the
product and versions of this technical document.

1.2 Modification rights

The information contained in this technical document comprises the
technical specifications approved at the time of printing.
Significant modifications will be included in a new edition of the techni-
cal document.
The document number and version number of this technical document
are shown in the footer.

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1 Introduction

1.3 Structure of the safety and warning instructions

Type and source of the danger.

Possible consequence(s) if safety/warning instruction is disregarded.
● Measure(s) for avoiding the danger.
→ Result of the measure(s).

Symbols and signal words used

Symbol Signal Meaning Consequences if disre-

word garded
Danger Immediate danger Dangerous situation resulting
in death, serious injury, or
substantial property damage

Warning Possible danger Dangerous situation that may

result in death, serious injury,
or substantial property
damage
Caution Possible danger Dangerous situation that may
result in injury
– Attention Possible danger Hardware and/or software
may be damaged (property
damage)
– Useful tip –

1.4 Structure of the documentation

Concept / structure of content
The structure of the content in this manual is based on the product
lifecycle of the MESSKO® MControl®.
Symbols used
Symbol Description
► General or self-contained step
1. Numbered step in step-by-step instructions
→ Result of a step / the action
● List

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 5/28

 2 Safety instructions

2 Safety instructions

The basic safety instructions below are intended to avoid serious injury
and property damage. The operator must ensure that the basic safety
instructions are followed.
The personnel operating and maintaining the MControl® must be
sufficiently qualified or authorized.
Operating personnel must always have access to a complete copy of
this manual.
Both the integrator and the operator of the system in which this device
is used must also comply with the legal regulations and technical
standards that apply to the system.

2.2 Intended audience

This manual is intended for anyone working with this device.
This includes the following groups of people:
● Installation/commissioning personnel
● Maintenance personnel
● System operators
The following section contains the special requirements of the groups
of people listed above.

2.2.1 Requirements of the operating personnel

Only qualified operating personnel are able to ensure that the device is
used appropriately.
As a result, only qualified or authorized personnel may work on the
terminal. Authorization is granted by Messko GmbH.
General requirements
● Certified knowledge of the terminal (training)
● Knowledge of and compliance with all applicable legal regulations
and technical standards
● Ability to recognize possible dangers in the automation and control
technology
● Knowledge of and compliance with this manual or the sections
required for the activity

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2 Safety instructions

Electricians
Additional requirements of electricians:
● Certified knowledge of the MESSKO® MControl® installation type
● Certified knowledge of the special provisions for safety-related
installations
● Compliance with standards IEC 60364 and CENELEC HD 384 or
DIN VDE 0100 and IEC 60664 or DIN VDE 0110, and national
accident prevention regulations
Maintenance personnel
Additional requirements of maintenance personnel:
● Certified knowledge of maintaining and replacing components in the
given environment

2.3 Appropriate use

The device is designed to be installed in the control cabinet.

It must not be used as the only display and/or operating system in

safety-critical applications, e.g., emergency shutdown via screen.

The following points must be ensured:

● The device must only be used appropriately (in accordance with the
provisions specified in this manual)
● The device must only be used when in an operational condition
● The device must not be modified
● The device must only be used in accordance with the specified
ambient conditions (→ Chapter 4.3, page 12)
● The device must be protected against direct sunlight
● Intensive force must not be exerted on the touchscreen
● Devices with touchscreens must only be operated with clean fingers
or special styluses for resistive touchscreens. Using other tools
(e.g., screwdrivers) to operate the device may damage it.
● The device surface must only be cleaned with suitable cleaners
(e.g., micro-fiber cloth)
The technical data is provided in the documentation and must be
adhered to.

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 7/28

 2 Safety instructions

2.4 Electrical connection

When working on live devices, the applicable national accident preven-
tion regulations must be observed.
The electrical installation must be carried out in accordance with the
relevant regulations. The documentation contains additional instruc-
tions.
The terminal is powered using safety extra-low voltage (SELV) in
accordance with EN 60950-1. All requirements stipulated under stan-
dard EN 60950-1, especially relating to fire regulations, must be
adhered to.
This documentation contains instructions for installing the device (e.g.,
shielding, grounding, and laying lines) in line with EMC requirements.
Protective measures and protective devices must comply with the
applicable regulations.
Necessary protective measures: The device must be grounded.
→ Chapter 5.3‚ “Grounding Measures”, page 19

2.5 Operation
If the “Power” LED on the device goes out, it is not an indication that
the device is disconnected from the grid and de-energized.
Memory effect in TFT displays
When TFT technology is used in displays, the static screen content
may cause a shadow image to appear when the display is operating
continuously and the content does not change or only changes very
slightly.
This behavior is influenced by various conditions (e.g., ambient
temperature, switch-on/off behavior, number of screen changes) which
means that a precise time for the appearance of the shadow image
cannot be specified. The MControl® delays this effect by switching off
after 5 minutes if the touchscreen is not used.

2.6 ESD protection

ESD: Electrostatic discharge
ESDS module(s): Electrostatic discharge sensitive module(s)

ACHTUNG Destruction of the module due to electrostatic discharge!

● Observe ESD protection measures in accordance with EN 61340-5-
1, 2, and 3

Correctly installed ESDS modules are protected against ESD.

ESDS modules that are not installed are not protected against ESD by
the housing. When working with these ESDS modules (e.g., during
installation), ESD protection measures must be observed.

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2 Safety instructions

2.7 Warranty conditions

The following instructions are part of the warranty conditions and it is
essential that they are observed.
For each device, despite our greatest efforts, there is still a residual
risk with regard to its availability. The user is responsible for carrying
out a comprehensive and precise assessment of the possible hazards
or damage resulting from possible errors – with regard to the safety
level required for each given case.

The manufacturer only guarantees the product features mentioned in

this document.

Only use the device under the ambient conditions specified. This also
applies to test and trial setups.

Messko GmbH assumes no liability for damages resulting from the

incorrect use of the MControl®. Messko GmbH especially assumes no
liability for damages resulting from inappropriate wiring or for damages
to the peripheral devices.

Housings, coverings, and other elements for protecting against contact

must be attached as intended and must not be removed. Plug connec-
tors that can be screwed on must be screwed on.
The MControl® contains no parts that can be substituted by the user.
Only modifications expressly described in this documentation may be
carried out on the modules. Carrying out unauthorized modifications
may cause the control system to behave in an unpredictable manner
and voids the warranty.
If the MESSKO® MControl® fails, it must be returned to the manu-
facturer for repairs.

Transport and store the MControl® in its original packaging.

The general occupational safety and accident prevention regulations

apply in addition to the safety instructions given in this document.

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 9/28

 3 Directives/conformity

3 Directives/conformity

The conformity declaration is the declaration by Messko GmbH with

regard to compliance with EMC standards regarding the CE directives.

3.1 CE certificate
Electromagnetic compatibility EMC
The MControl® is intended as a component for installation in systems.
When observing the installation instructions, corresponding require-
ments for the CE marking of the entire system fitted with the MControl®
are given based on the EMC Directive 2004/108/EC.

Generic standard: EN 61000-6-2

Immunity for industrial
environments
Electrostatic discharge EN 61000-4-2 Level 1-4
immunity
Radiated, radio- Tested in accordance with
frequency, EN61000-4-3 HF field, AM-modulated:
electromagnetic field 80 MHz to 1 GHz, 20 V/m
immunity
EN61000-4-6 HF asymmetrical,
AM‑modulated: 150 kHz to
80 MHz, 20 V/m
Electrical fast transient/ EN 61000-4-4 Level 4 supply
burst immunity EN 61000-4-4 Level X (4 kV) ports
Surge immunity EN 61000-4-5 Level 2 supply
EN 61000-4-5 Level 3 ports
Generic standard: EN 61000-6-4
Emitted interference for
industrial environments
Emitted interference, EN 55011 Class A
radio interference
Supply voltage failure IEC 1131-2
resistance (+24 V DC) ≤ 10 ms/s

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4 Product description

4 Product description

4.1 Device structure, system description

The MControl® can be used in an individual control system to visualize
the production processes.

Figure 1: MControl® device structure

1) Front panel
2) Display module
3) Tensioning clamp
4) CPU module

4.2 Yellow label

The yellow label contains the most important information about the
condition of the device.

Figure 2: Yellow label

1) Part number
2) Week of production
3) Bar code with article number
4) Design revision

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 11/28

 4 Product description

4.3 Technical data

Display Specification
Display diagonal 7"
Resolution WVGA (800 x 480)
Number of colors 262 k (18 bit)
Luminance Typ. 320 cd/m2
Dimming 0 to 100%
Lighting LED
Half brightness ≥ 50,000 h
Type Touch, resistive
Ports 2 x Ethernet 10/100 Mbit/s
(1x on the front)
2 x USB 2.0
Supply voltage
Nominal voltage +24 V DC (SELV)
Input voltage range 18 to 36 V DC
Power consumption ≤ 20 W
Reverse polarity protection Implemented
Buffer time in the event of supply > 10 ms (EN 61131-2 PS2)
voltage failure
Ripple ≤ 2.6 Vss (100 Hz)
Fuse Not accessible for customers

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4 Product description

Ambient conditions
Temperature Operation -25 °C to +70 °C
Storage -40 °C to +80 °C
Relative humidity Operation 5 to 95% non-condensing
Vibrations Vibration test in accordance with
IEC 255‑21‑1 Class 1
Shocks Shock test in accordance with
IEC 255‑21‑2 Class 1
Earthquakes Earthquake test in accordance with
IEC 255‑21‑3 Class 1
Contamination level II
Classification in 3K3
accordance with 3M3
EN 60721‑3‑3 3C1

Installation position
Installation in the control cabinet
Device model Vertical 0° Vertical 90° 45° angle Horizontal

MControl®

Default -25 °C to +70 °C -20 °C to +70 °C -20 °C to +70 °C -20 °C to +65 °C

Degree of protection
Front IP 54
Back IP 20

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 13/28

 4 Product description

4.4 Front view

Figure 3: MESSKO® MControl® – front view

1) Front panel
2) Status displays
3) Touchscreen
4) Front Ethernet (with protective cover)

4.5 Status displays

Front panel
There are 3 LEDs on the front panel:
● POWER
The POWER LED lights up green during operation.
● WARNING
The WARNING LED lights up if the main system has detected an error.
● ALARM/TRIP
The ALARM/TRIP LED lights up if the main system has detected a
critical condition in the system being monitored.

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4 Product description

4.6 Ports

Figure 4: MControl® ports

1) Supply voltage → Chapter 4.6.3‚ “Power supply connection”,

page 16
2) Grounding screw, only for functional grounding
3) USB ports → Chapter 4.6.1‚ “USB 2.0”, page 15
4) Ethernet port → Chapter 4.6.2‚ “Ethernet RJ45
(10/100Base-T)”, page 15
There is an additional Ethernet port on the front panel
(see → Chapter 4.4, page 14).

4.6.1 USB 2.0

The USB ports are used for the maintenance of the device by
specialist MESSKO personnel.

4.6.2 Ethernet RJ45 (10/100Base-T)

The device is fitted with two 10/100 Mbit Ethernet connections. The
Ethernet connection on the underside of the MControl® is used to
connect the device to the main system to be operated. The Ethernet
connection on the front of the MControl® is used to access the main
system and is provided for maintenance activities that are not possible
with the MControl®.
RJ45 Pin Signal Description
1 TxD+ Transmit data +
2 TxD- Transmit data -
3 RxD+ Receive data +
4
n. c. Not connected
5
6 RxD- Receive data -
7 n. c. Not connected

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 4 Product description

The status LEDs on the Ethernet port (not to be confused with the
status LEDs on the front panel!) provide the following information:
LED Status Description
Lights up yellow Connected to 100 Mbit network

SPD Connected to 10 Mbit network

Off – or –
Not connected to network
On Connected to network
LNK
Flashing Data being transmitted
Off Not connected to network

4.6.3 Power supply connection

The screws of the connector must be tightened to a torque of 0.5 to
0.6 Nm (UL 508: 5 to 7 in lbs).
A connector is provided for supplying the device with +24 V DC.
Pin Signal Description
1 + +24 V DC
2 – Ground

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5 Installation and electrical connection

5 Installation and electrical connection

5.1 Installation
Installation in the control cabinet
Requirements
● DIN rail installed in the control cabinet
Procedure:

1. H
 ook the terminal onto the DIN rail at the top and press down.
2. Tilt the terminal toward the DIN rail and release.
→ The terminal snaps onto the DIN rail.
3. Check that the terminal is seated correctly on the DIN rail.
Installation in the control cabinet
Procedure:
1. From the front, insert the device into the installation cut-out.

2. Fit tensioning clamps on the device and secure.

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 17/28

 5 Installation and electrical connection

5.2 Network connection

The MControl® is preset and automatically connects to the main control

system when it is connected to it. For this to occur, the MControl® must
be connected in the same network as the main control system, e.g.,
MESSKO® MTeC® EPT303; there is no connection from an external
network via the MControl®. The main control system is preconfigured
on the ETH 2.1 port provided for this. You can find more detailed
information on this in the operating instructions for the main control
system (e.g., MESSKO® MTeC® EPT303).

ETH2.1
IP: 192.168.165.1
Subnet Mask: 255.255.255.0

IP: 192.168.165.2
Subnet Mask: 255.255.255.0

Figure 5: Connection between the MESSKO® MControl® and

the main control system

The Ethernet port on the front of the MControl® features a DCDP

server which automatically specifies the IP address when a DHCP
client connects.
IP: 192.168.165.2
Subnet Mask: 255.255.255.0
DHCP-Server

Automatic via DHCP

IP: 192.168.165.10 up to .240
subnet mask: 255.255.255.0
DCHP-Cient

Figure 6: Connection of a DHCP client to MESSKO® MControl®

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4 Product description

5.3 Dimensioned drawings

Figure 7: MControl® dimensions

Display Dimensions [mm] Weight

[kg]
A B C D E F Depth
7" 280 156 266 141 7 7.5 47.6 Approx.
1.62
A x B = Outer contour of the front panel
C x D = Control cabinet cut-out

5.4 Grounding measures

For the device to function correctly, grounding measures must be
carried out carefully and in accordance with the applicable regulations.
Low-resistance ground connections reduce the danger of an electric
shock in the event of a short circuit or defects in the system. Correctly
grounding and shielding of lines also reduces the effect of interference
on the system.

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 5 Installation and electrical connection

Function ground (FE)

Functional grounding is either potential equalization that is used to
discharge circulating currents coupled to shielding or an FE function in
system parts containing voltage that is not dangerous to humans. The
same applies to couplings on ground wires inside equipment. This
must also be discharged safely. The functional grounding does not
fulfill the purpose of a protective conductor!

5.5 Potential equalization

Potential differences leading to high compensating currents can occur
between separate parts of the system. For example, this can take
place via a line shield that is connected at both ends in cases where
parts of the system are grounded differently.
Different grid supplies, for example, cause potential differences.
Potential equalization line
Laying a potential equalization line reduces the potential differences,
which, as a result, ensures that the electronic components work
correctly.
● Reliable cross-section: 4 mm2
● Full-surface connection with the ground (protective conductor)
● The equalization line must be laid as near to the signal line as
possible

5.6 Lines

Lay power cables and control lines in separate cable ducts.

Supply voltage
We recommend a cable cross-section of 2.5 mm2 and a line length of
≤ 5 m. When stranded wires are used, the ends must be fitted with wire
end sleeves.
The dielectric strength of the connection cables used must be ≥ 300 V.
When the line length is shorter, lines with a cable cross-section of
≥ 1.5 mm2 can be used.
Copper lines with a temperature range of at least -25 °C to +80 °C must
be used as the connection cable.
Additional information:
→ Chapter 4.3‚ “Technical data”, page 12

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5 Installation and electrical connection

5.7 Signal line shielding

All lines apart from the supply voltage must be shielded.
Lines are shielded to reduce the effects of magnetic, electrical, and
electromagnetic interference.
Mode of operation
Interference currents on cable shields are conducted to ground via the
housing. It is especially important that the connection to the ground is
a good electrical conductor (low impedance) to prevent these
interference currents becoming the source of interference.
Suitable lines
Only use lines with braided shield (or braided shield and foil-type
shield).
Avoid lines that are only fitted with a foil-type shield because the foil
can easily become damaged when subjected to mechanical stress,
which reduces the shielding effect.
Grounding line shields
Connecting both ends of the shield line to the ground ensures good
interference suppression in the upper frequency range.
Connecting only one end of the line to the ground only achieves
suppression for low frequencies.
However, this can have positive effects if
● no potential equalization line is being used.
● foil-type shields are being used.

When there is a large physical separation, high compensating currents

can flow through the data line.
For this reason, suitable ground measures must be observed for the
entire system.

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 6 Commissioning

6 Commissioning
Requirements
Procedure:
1. Check installation.
2. Connect necessary lines.
3. Connect supply voltage line.
Starting the device
The device does not have its own power switch.
Procedure:
► Switch on the system.
– or –
► Connect the device to the supply voltage.
→ The device starts up in a predefined condition and automatically
connects to the IP: 192.168.165.1 to which the main system is
preconfigured.

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7 Operation and service

7 Operation and service

7.1 Care
Aggressive or abrasive cleaning agents must not be used to clean the
device.

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 8 Remedying faults (error messages)

8 Remedying faults (error messages)

8.1 Repair processing

If malfunctions occur that cannot be remedied, contact the technical
customer support team at Messko GmbH.
Procedure:
1. State the model and serial number of the device.
→ Chapter 4.2‚ “Yellow label”, page 11
2. State the application description.
3. Give a precise description of the error.
4. Describe the conditions under which the error has occurred, e.g.,
temperature, other devices used, etc.
5. If necessary, send the device to Messko GmbH for repairs or
contact the MESSKO/MR service team.
If available, send the device in its original packaging.

8.2 Error messages and remedying errors

Whenever the device malfunctions, the user should first check whether
all cables are correctly connected.
Device does not start
Symptom Cause Remedy
Green LED not lit up No supply voltage Check supply cable.
connected or present. Check connector
assignment of the supply
connector
(→ Chapter 4.6.3,
page 16)

Supply voltage is Correct the voltage range.

outside the permissible
range.
Internal power supply Return to manufacturer for
unit defective. repairs.

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9 Transport, storage, unpacking

9 Transport, storage, unpacking

The following instructions for the transportation, storage, and correct
handling of the device must be observed.
Transport
Although the device has a robust design, the components installed are
sensitive to severe vibrations and impacts. The devices must therefore
be protected against high mechanical stress during transport.
The device must be shipped in its original product packaging and an
additional shipping carton. When shipping multiple devices in their
original packaging, they can be sent together in one shipping carton.
When transporting devices in cold weather or if the device is subjected
to extreme temperature fluctuations, ensure that no moisture forms on
or in the device (condensation). The device must be absolutely dry
before commissioning. For this reason, an acclimatization period of at
least two hours must be observed.
Storage
Climatic conditions as described in the Technical data chapter must
be observed.
→ Technical data, page 12 f.
Unpacking
Procedure:
1. Check packaging and content for visible transport damage.
→ Inform the transport company immediately if there is transport
damage.
2. Retain original packaging including packaging material.
Keep for future transport.
3. The documents provided must be kept.
They contain important information about working with the device.

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 10 Decommissioning

10 Decommissioning
Decommissioning the device
Procedure:

ACHTUNG Disconnect the device from the supply voltage.

► Disconnect all lines/devices (e.g., Ethernet).

► Disassemble the device.
Storage
Store the device in its original packaging and ensure that the climatic
conditions are correct.
→ Technical data, page 12 f

Switching off the device

Procedure:
► Disconnect the power supply directly or via an upstream separator.
Switching off the system
► Switch off the system.
Switched-off parts of the system must be locked so that they cannot
be switched on again if necessary.
– or –
Switching off the device
Requirements
If the device is part of a system, all parts of the system must first be
switched off and then the device must be decoupled.
► Disconnect the device from the supply voltage.

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11 Disposal

11 Disposal
Procedure:
In accordance with EU Directive 2002/96/EC, Messko GmbH is
obligated to display the symbol for the separate collection of electrical
and electronic devices on its products.
As the symbol cannot be placed directly on the products, it is
displayed in these operating instructions.

► Return defective products to Messko GmbH for disposal.

– or –
► Dispose of the device in accordance with the local applicable
regulations.

Messko GmbH BA4241521/00 EN MESSKO® MControl® Page 27/28

Messko GmbH
Gewerbegebiet An den Drei Hasen
Messko-Platz 1, 61440 Oberursel, Germany

Phone: +49 6171 6398-0

Fax: +49 6171 6398-98
E-mail: [email protected]

www.messko.com

Please note:
The information contained in all our publications may differ
in detail from the actually delivered device.
Subject to change without prior notice.

BA4241521/00 EN – MESSKO® MControl® –

1000898600 – 08/15 – © Messko GmbH 2015