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NMP Class Test Question Paper

The document contains questions for a class test on Nontraditional Machining for B.Tech. 3rd Year students, divided into three sets (A, B, and C). Each set includes questions on various machining processes such as Laser Beam, Electron Beam, Abrasive Jet, and Plasma Assisted Machining, focusing on their advantages, limitations, and effects of process variables. The test assesses students' understanding of material removal mechanisms, process variables, and specific challenges associated with different machining techniques.

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2 views

NMP Class Test Question Paper

The document contains questions for a class test on Nontraditional Machining for B.Tech. 3rd Year students, divided into three sets (A, B, and C). Each set includes questions on various machining processes such as Laser Beam, Electron Beam, Abrasive Jet, and Plasma Assisted Machining, focusing on their advantages, limitations, and effects of process variables. The test assesses students' understanding of material removal mechanisms, process variables, and specific challenges associated with different machining techniques.

Uploaded by

myashwanth1289
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Class test 1 sub: Nontraditional Machining, B.Tech. 3rd Yr.

, SET - A FM (20)
Q1

(a). Discuss the benefits of oxygen as assist gas while machining mild steel using Laser Beam.

(b). Discuss advantages and limitations of oxygen assisted machining of high carbon steel using Laser Beam. (4+3)

Q2. Discuss the effects of size of abrasive particles, abrasive mass flow rate, nozzle-to-work-piece distance on kerf width and
material removal rate in case of abrasive jet machining -give reasons. (6) Q3. Compare the advantages and limitations of air
plasma, oxygen injected and water injected plasma arc cutting processes in terms of electrode life, kerf width, taper, HAZ-give
reasons. (7)

Class test 1 sub: Nontraditional Machining, B.Tech. 3rd Yr., SET-B, FM (20)
Q1

(a) With the help of sketches describe mechanism of material removal in Electron Beam drilling; it should include also the
mechanism of penetration of Electron Beam in the material.

(b)Discuss the effects of process variables of Electron Beam Machining on material removal rate, kerf width and HAZ. (4+5)

Q2

(a) What are the process variables of Abrasive Flow Machining (AFM) process? Explain how do they affect the feature geometry
and material removal rate.

(b) Describe Plasma Assisted Machining process. Discuss its advantages and limitations vis-à-vis conventional machining. (6+5)

Class test 1 sub: Nontraditional Machining, B.Tech. 3rd Yr., SET-C FM (20)
Q1

(a) Discuss the advantages and limitations of Electron Beam Machining vis-à-vis CO2 Laser Beam Machining.

(b) Discuss advantages and limitations of using Ice Jet vis-à-vis Abrasive Jet for machining. Discuss also the challenges in
generating a stable Ice Jet for machining.

(c) Aluminium alloys are difficult to machine by Laser of wattage less than 400, but with a Laser of 1500W the Al-alloys can be
machined at reasonable speed. Explain. Discuss the remedial measures also. d. What are the functions of a catcher in Abrasive
Water Jet Machining? Describe the three different types of catchers that are used in Abrasive Water Jet Machining.

(5+5+6+4)

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