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ilrqtilq rrFrr
fuqq: lnviting comments on the Analysis of Rates and Specifications of Single
row modular fencing system (C-4 & C-5 type).

Analysis of Rates and Specification of Single row modular fencing system C-4 & C-5
being sent for seeking comments from field units of the CPWD & Manufacturers of the
fencing.

The comments may be sent by 21.02.2025 on Email: id: [email protected] &

delsetascsq.cpwd@nic. i n

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 Analysis of Rates for Single row modular fencing system (C-5 type)

providing and fixing post of Ms circular Hollow section (cHS) of grade YsT 210-240 as per ls 1161 : 2 014 having
external dia of 76.10 mm , thickness 4.0 mm medium grade and having weiSht 7.13 kg / metre with Hot dip
galvanised coating of minimum 360 GSM on both sides as per lS 4736 / lS 2629 / ASTM 4123 and thermoplastic
powder coating of minimum thickness 4OO microns as per coating standered EN 10245 -1 /15: 13871 of specified
colour. The length of post shall be 34OO mm, of which 27OO mm above ground level and 700 m ln the concrete
16.97 block, provided at a distance of 2.50 m center to center placed in predetermind holes either in cast-in-situ cement
post
concrete block of M-40 grade with lomm dia 3OOmm long mild steel anchor rod tied with wire at bottom of
or in precast CC block of M-40 grade of required size fixed with M-60 grade cementtitious non shrink grout as per

as direction of Engineer-in-Charge. The cost of precast or cast in situ cement concrete block shall be paid for
sepa rately.

t)etail ot cosl for 96.97 uantal of t

Code Descri tion Unit Ou an titv Rale Anrount
M ateria I

MS Circular Hollow Section (CHS) Post (Fence post) of 3.4 m Nos 400.00 2 i 14.00 93,i600.00
length having extemal dia of 76.10 mm, thickness 40 mm
rnedium grade and having weight 7.13 kg / metre with Hot dip
galvanised coating of minimum 360 GSM on both sides and
thermoplastic powder coating of minimum thickness 400 microns
weight 96.9? QUINTAL (400 posts) in 1000 m offencing

l,abour for fixing

0ll.l l] e ldcr 0.50/t*96.97 2 day 24.24 73 6.00 17840.64

0ll7 Assistant Fiter da 24.24 8 t6.00 19119.84

lotAL 95 1440.64

Add lolo for water char s on "W" 95 t.l..l I

TOIAL 960955.05 X
Add CST on "X" multi ln factor 0 .2127 204195.l,l
TO1 AL I I 65150. l9
Add l5% CPOH on "Y" I 74802.5 i
r o tAl- t340152.',12 Y
Add Cess lYo on "Z" I i40l .51
'I'O
l Al- Cost for 96.97 uantal 115t554.24 z
Rale at' uantal l]958.48
Rale per Kg 1i9.58
SaY l]9.60

"8, o VL
 ty e ded e mesh pane of s ze 2 6 6 7x9 5 5 m m e ht 2 4 3 kg of e a c h
P OV d n a n d e re ct n c h h se c U 5

re S 5 a n ce
e ct d ed ca e of a n sz ed
p a n e t, ha I e 76. 2 m m X 1 2 7 m m p o d u ce d b e
nc mesh S
Ca

d a m et e 4 0 0 mm of a d e 1 to 4 a 5 p e r S 7 8 8 7 it h z n c c oa t n o f 1 0 0 G 5 M a S pe I 5 2 6 2 9 5 4 7 5 9 a n d
m n m u m 3 0 0 m c ro n 5 of h e m o p a st c pow d e r c o a t n c D u a coated) a 5 pe r 5 1, 3 8 I
7 of S p e e d co o u r

angle of 100"
including making two numbers V-shaped bends, each of depth 38 mm and width 150 mm, at an
(75 mm overlap in horizontal direction and 167
in horizontal direction of the panel with overlapping of panel
by using omega clamp
mm overlap in vertical directions). Fixing cHS post and wire mesh panel shall be done
profile cover plates of size 180 mm x 50mm x
of size 1g0mm x 35mm x 3mm with 2 nos of 12 mm dia holes and
16.98
2.75 mm with 2 slots for bolts, using two numbers ss-316 mushroom head bolts
with breakable head safety
nuts of size M8 x 80 as per l5 8535-1987 and SS 316 washers of size 15 89mm OD, 8 38mm l0 and 2 04mm
panels, made up of MS flat 25x5mm
thick and 2 nos of tP binders (set of 2 plates) are used in overlaping area of
size and 160mm long with 2 slots of 9x2omm and fixed with 2 nos. s5 316
M-8x35 mm size mashroom head
bolts. omega clamp and lP Binder, both shall be made up of M5 flat as
per ls: 51'3 which shall be hot dip
powder coating of
galvanised for minimum 350 GSM coating as per lS 2629/15 4759 and thermoplastic
minimUm4oomicronsofspecifiedcolourallcompleteasperdirectionofEnginnerincharge'

I)e tail of cost for 1000 meter len h and hci ht 2.7 m
('utl c Descri tion Un it uanti Rate Am()unl
Material
of size 2667x955 mm including Each 1200.00 2700.00 3 240000.00
Welded Wire rnesh panel
coatings
each set 1600.00 22.00 15 200.00
IP binder includin coatin
late includin coatln each sel 2 ta00.00 8 7.00 24 3 600.00
One a Clam u ith rofile cover
Each 800.00 21 00 202100.00
SS I l6 Mushroom Head Bolt M8x35 8

Labou r for lixin

dav 185.00 494.00 9l 390
Belder
Sundries etc L,S 5 000.00 2.27 I ll50
dav 185.00 577.00 106745
Blacksmith 2nd class
19t068 5.00
IOlAL
19106.8 5
Add l% ibr \!aler char s on "W"
1969991 .85 X
TOTAL
Add GSI on "X" rnulti I factor 0.2127 8444 t] .2'7

I'OTAL 4814409. ll
Add I 5% CPOH on "Y" 722l.61.37
TOTAL 5536570.48 Y
Add Cess l%o on "2" 55.]65 70
l'O'l'AL Cost tbr 1000 rnetre 55919i6.19 /.
R ale r metre 5591.9.1

Sn 5591.95

r. )
5t4
"Lb'
 Providing and fixing factory made lntermediate and straining Y-arms , consisting of MS angle 50 x 50 x 5 mm as per lS
1852, each arm of length 510 mm angled at 120' having 3 nos ol slots of 6 mm width at an angle of 45' and 12mm
diameter hole at the end of slot at a depth of 25 mm, welded with (i) a vertical MS strip of size 25 mm x 5 mm at top and
at bottom with a cap consisting of 45 mm long sleeve of 83 mm outer dia and 79 mm inner dia of 2mm thick MS plate
in tntermediate Y arm and (ii) a 3 mm thick 63 mm oD 100 mm long MS pipe welded with 76 mm dia 5 mm thick Ms
plate in Straining Y-arm, having two sets of 14 mm dia holes in sleeve / pipe for inserting SS 316 mashroom head bolts
with breakable head safety nuts of size M 8x120 mm . The Y-arms shall be Hot dip galvanised coating of minimum 460
GSM as per 15 4759 and thermoplastic powder coating of minimum 400 microns of specified colour. lnermediate Y-arm
16.99 shall be provided at 2.5m center to center and First post, Every 16th post, last end post and corner posts shall be
provided with Straining Y-arm. Six numbers of 2.50 mm dia SS-316 Razor wires, as per lS:69L1, of tensile strength of
1400-1500 N/sqm with SS 316 Tear blades (TBBT) of size30mm xl.6 mmx 0.47 mm at 5p mm center to center in slots
of Y-arms and tightened using six SS 316 Eye Bolts at every straining Y- arm. SS-316 Razor wire punched tape coil, wire
3.5mm diameter as per 15-6911 of tensile strength 1400-1700 N/sqm, having dia 850 mm of 55 loops stretchable length
10m shall be spread over the six Razor Tape Wire and tied with 55-316 hog rings of dia 3 mm with minimum 8 nnumbers
per meter length of fencing complete as per direction of Engineer -in-charge.

l)etail ofcost for 1000 meter length

C'odc Description Unit Quanlitv ll te Am0unt
)latcrial
SS3 l6 Razor wire concertina coil l.5mm Razor wire 850 mm dia
lll
each t00.00 7000.00 700000.00
SS3 l6 Razor Tape wire 2.5mm including wastage @5% mctre 6300.00 5 0.00 I I 5000.00
Straining Y-Arm of angle of size 50x50x5 with cap of plate 76 mm 34.00 723.00 21582.00
dia and 5mnr thick and pipe 65 nominal bore 100 long with coatings kg

SSI I6 Eye bolt with nut and washer each 201.00 130.00 26520.00
SS I l6 Hog rings (i.e.8 ring per m) each 8000.00 t.00 16000.00
lntemediate Y-Arm of angle of size 50x50x5 with cap of 45mm long kg I66.00 515.00 r88490.00
sleeve of 83mmdia 3mm thick incl. coatings
Mashroom headed M8x 120 bolt & nut with washer each 800.00 31.00 14800.00

0llJ
l'ixing of Y-arm Weight = 15.28 quartaV km
[,a bou r
llclder
m doy 7 .61
I

7t6.00 56ll 0.1

0ll7 Assistant Fiter duy 1 .64 816.00 6l t.l.l.l
Straightcning of razor tapc wirc and coil
l,a bou r
0103 Blacksmith 2nd class (l/30*1000)= 33.33 day 33.33 816.00 21 t97 .28
0 4 Belder ( 1.0/30*1000 ) =33.33 day 33.33 736.00 245 3 0.88
999() Sundries ( 19.76* 15.28) =101.93 s 301 .93 2.27 5.18
tt
t-. 68

IO IAL 1359662.821
Add l9 i, li)r $ alcr charges on "W" t-1596.63
.lot'AL
t37325e.15 X
Add GST on "X" (multiplying factot 0.2127)
rOTAL
Add l5o/o CPOH on "Y"
m 192092.2S
166515
249802.7 6
I 7l

TOTAL t9l 51.50 Y

T
5I
Add Cess igl lo/o on "2" lq 15 t.51
TOTAL Cost for 1000 metre
Rate
Sa\
ntetre r - T_---- 1914306.0.1 Z
1914.3
t9J.l.J0
I

k, **
"c*
 Analysis of Rates for Single row modular fencing system (C-a type)

Providing and fixing post of MS Circular Hollow Section (CHS) of grade YST 210-240 as per lS 1161 : 2014 having
external dia of 76.10 mm , thickness 4.0 mm medium grade and having weight 7.13 kg / metre with Hot dip
galvanised coating of minimum 360 GSM on both sides as per 15 4736 / lS 2629 / ASTM 4123 and thermoplastic
powder coating of minimum thickness 250 microns as per coating standered EN 10245 -1 /lS: 13871 of specified
colour. The length of post shall be 3400 mm, of which 2700 mm above ground level and 700mm in the concrete
16.100
block, provided at a distance of 2.50 m center to center placed in predetermind holes either in cast-in-situ cement
concrete block of M-40 grade with l.omm dia 300mm long mild steel anchor rod tied with wire at bottom of post
or in precast CC block of M-40 grade of required size fixed with M'60 grade cementtitious non shrink grout as per
as direction of Engineer-in-Charge. The cost of precast or cast in situ cement concrete block shall be paid for
separately.
Dctail of cost for 1000 meter length
( otle Description Uoit Quantitv Ra te Amount
M atc ria I

MS Circular Hollow Section (CHS) Post (Fence post) ol 3.4 m Nos 400.00 23 i4.00 9i 1600.00
length having extemal dia of 76.10 mm, thickness 4.0 mm
medium grade and having weight 7.13 kg / metre with Hot dip
galvanised coating of minimum 360 CSM on both sides and
thermoplastic powder coating of minimum thickness 250 microns
weighr 96.97 QUINTAL (400 posts) in 1000 m offencing

0 I I,.l
Labour for fixing
Bclder (0.50i I *96.97)i 2
fIT dav 21.24 7i6.00 17840.61
0lt7 Assistant Fiter dav 24.24 8 16.00 I 9779.8.1
l oTAt- 97 1220.48 x
Add l% for water charges on "W"
TOTAL ------T-----T----t 91 12.20
98093 2.6 8
Add CST on "X" (multiplying factor 0.2127)

-#
208644.i 8
TO-tAt. I 189577.06
Add l5ouo CPOH on "Y" 147139.90
TOTAI, 2526294.02 Z

ts-F-f-
Add Cess @ lYo on "2" 25262.94
TOTAL Cost for 1000 metre 2551556.96
Rate per nretre 2551.56

=
Sal t----r---t
- 2551.55

)& 5 Ef-
 Providing and erecting high security welded wire mesh panels of size 2667x955 mm , weight 24.3
kg of each panel, having mesh size 75.2mm x lz.7mm produced by electrical resistance welded
galvaniszed wire of diameter 4.00 mm of grade 1to 4 as per 15:7887, with zinc coating of 100
GSM as per lS 2629 /lS 4759 and minimum 200 microns of thermoplastic powder coating (Dual
coated) as per 15 13871 of specified colour including making two numbers V-shaped bends, each
of depth 38 mm and width 150 mm, at an angle of 100" in horizontal direction of the panel with
overlapping of panel (75 mm overlap in horizontal direction and 167 mm overlap in vertical
directions). Fixing CHS post and wire mesh panel shall be done by using Omega clamp of size
18Omm x 35mm x 3mm with 2 nos of 12 mm dia holes and profile cover plates of size 180 mm x

16. 101
50mm x 2.75 mm with 2 slots for bolts, using two numbers SS-304 mushroom head bolts with
breakable head safety nuts of size M8 x 80 as per lS 8535-1987 and 5S 304 washers of size
15.89mm OD,8.38mm lD and 2.04mm thick and 2 nos of lP binders (set of 2 plates) are used in
overlaping area of panels, made up of MS flat 25x5mm size and 160mm long with 2 slots of
9x20mm and fixed with 2 nos.55 304 M-8x35 mm size mashroom head bolts. Omega clamp and lP
Binder, both shall be made up of MS flat as per lS:513 which shall be hot dip galvanised for
minimum 350 GSM coating as per lS 2629/15 4759 and thermoplastic powder coating of
minimum 200 microns of specified colour all complete as per direction of Enginner in charge.

l)etail ol cost lbr 1000 meter length

('odc l)cscription L. nit Quantitv l{ate Am ounl
Mate rial
Welded Wire mesh panel of size 2667x955 mm Each 1200.00 25 16.00 301 9200.00
including galvanising and thermoplast coating
lP binder including coatings each set 1600.00 22.00 t5200.00
Omega Clamp with profile cover plate including IU1000.00
cach set 2800.00 65.00
coatings
Mushroom Head Bolt SS 304 M8x35 Each 8800.00 14.00 123200.00
Labour for fixing
0l 0i Blacksrnith 2nd class day I 8s.00 816.00 150960.00
011.1 llc ldc r duy l 85.00 736.00 136160.00
(.) ()() (.)
Sundrics etc L.S 5000.00 2.27 I 1350.00
TOTAL 3658070.00
Add l% for water charges on "W" 365 80.70
-tot AI.
3694650.70
Add G S'f on "X" (multiplying factor 0.2127) 785 8 51.10
T() I,\I 4480502.90 Y
Add l5%CPOHon"Y" 5541 97.61
TOTAI- 95 15203.4 | 7.
Add Cess Ql l% on"Z" 951s2.03
-l
O'l AL- Cost lor I 000 metre 9610i55.4.s
I{atc cr metre 9610.36
Say 9610.35

.W
 Providirrg and fixing factory made Intermediate and straining Y-arms , consisting of MS angle 50 x 50 x 5 mrn
lbr strairring Y-arms and 40x40x4mm for lntermediate Y-arm as per IS 1852, each arm of lenglh 5l0 rnm
angled at 120" lraving 3 nos of slots of 6 mm width at an angle of 45o and I2mm diameter hole at the end of slot
at a depth of 25 rnm, welded with (i) a vertical MS strip of size 25 mm x 5 rnm at top and at bottom with a cap
cottsistittg of 45 mm long sleeve of 83 mm outer dia and 79 mm inner dia of 2rnm thick MS plate in
lntermediate Y arnt and (ii) a 3 mm thick 63 mm OD 100 rnm long MS pipe welded with 76 mm dia 5 mm
tlrick MS plate in Straining Y-arm. havirrg two sets of l4 mm dia holes in sleeve / pipe lor inserling SS i04
mashrootn head bolts with breakable head safety nuts of size M 8x120 mm. The Y-arms shall be Hot dip
galvanisedcoatingof minimum 460GSM asperls 4T5gandthermoplasticpowdercoatingof mirrirnum250
tnicrons of specified colour. Inermediate Y-arm shall be provided al 2.5m center to center and First post. Every
15.102
l6th post. last end post and corner posts shall be provided with Straining Y-arrn. Six numbers of 2.50 mm dia
SS-304 Razor wires. as per IS:6911, of tensile strength of 1400-1500 N/Sqm with SS 304 Tear blades (TBBI-)
ot'size 30 mm x l6 rnm x 0.47 mm at 50 mm center to center in slots of Y-arms and tighterred using six SS
304 Eye Bolts at every straining Y- arm. SS-304 Razor wire punched tape coil, wire 3.5mm diameter as per
l5-6911 of terrsile strength 1400-1700 N/sqm, having dia 850 mm of 56 loops stretchable lengrh l0m shall be
spread over the six Razor Tape Wire and tied with SS-304 hog rings of dia 3 mm with minimum 8 nnumbers
per meter length of fencing complete as per direction of Engineer -in-charge.

I)etail ol'cost lbr 1000 meter length

Code Description Unit Quantity Rate Amount
Material
SSl04 llazor rvire concertina coil 850 rnm dia i/c ring complete each 100.00 4 r00.00 410000.00

SS304 Razor wire tran lon incl. w s% metre 6300.00 28.88 181944.00
Strainirrg Y-Arrn of size 50x50x5mm with cap & coatings each 34.00 723.00 24s82.00
SS304 Eye bolt with nut and washer each 204.00 72.80 14851.20
Hog rings (8000 lings per krn i.e 8 ring per mtr) each 8000.00 t.67 r3360.00
Intermediate Y-Arrn of size 40x40x4rnm with cap & coatings each 366.00 515.00 188490.00

Mashroorn headed M8x 120 bolt & nut with washer each 800.00 3 3.00 26400.00
F-ix in of Y-arm W ht : I 1.68 uantal/ km
l.a bou r
0rl4 Ilelder day 7.64 736.00 5623.04
0il7 Assistant Fiter day 7.64 8 r6.00 6234.24
St rai ol'razor ta e wire and coil
l,a bou r
0 t0l Blacksrnith 2nd class I /30* I 000 J J,JJ day 3 3.33 8 t6.00 27 t91.28
0l l.l llclder I .0/30* 1000 _J J.JJ dav 3.33 736.00
3 24530.88
99c)9 Sundries 19.76* I I .68 =230.80 L.S 230.80 2.21 523.92
loTAt_ 923736.56 \,\
Add lo,'o fbr water c on "W" 9237.31
TOTAL
932973.93
Add GST on "X" multi i factor 0.2127 I 98443.55
TOTAL
I l3 r4 I 7.48 Y
Add I5% CPOH on "Y"
t39946.09
I-O"fAL
240278t.05 Z
Add Cess lo/o on "Z"
24027.81
lOl-Al- Cost for 1000 rnerre
2426808.86
Ilate rnetre
2426.8t
Sa
2126.80
 Specification for sinqle row mo dular fencinq sv stem C-5 Type
16.66 Single row modular fencing system C-5 Type:

16.66.1 Material

16.66.1.1 Fence Post & Accessories (Fig. 1 & 2):

The fence post shall be of mild steel circular hollow section (cHS) of grade ys!210,nominal
bore 65mm and wall thickness 4,0 mm having weight 7.11kg/metre confirming to |s.1161 &
1S 3601 The post shall be provided with Hot dip galvanized coating of 360 GSM as per tS
4759 and thermoplastic powder coating of 4oo-micron thickness. The post shall be provided
with Anchor Rod of galvanized steel diameter 1Omm of 300 mm length and tied with wire of
galvanized iron having 1.4 mm diameter of 600mm long to fence post

16.66.1.2 Omega Clamp and Profile cover plate with mushroom head bolts with
security nuts and washers (Fig.3& 5):

The omega clamp and profile plate shall made from MS flat confirming to ls 2029 of size
180mm x 35 mm x 3mm and 180mm x 50.20mm x 2.75mm respectively of shape as per
manufacturer specification and provided with hot dip galvanized coating of minimum 360
GSM as per lS 4759 and thermoplastic Powder coating of minimum 400-micron thickness
Each omega clamp shall be supplied with two sets ofSS316 mushroom headed square
necked bolts with security nuts of M8x50 mm size and SS316 washers of OD-15.89mm. lD-
8.38, thickness: 2.04 mm and having combined weight of 0.03 kg. Omega clamp and profile
plate shall be used to fix the mesh on the fence post by using mushroom head nut and
bolts.

16.66.1.3 Corner Clamp with Cody ctamp (Fig. 4& 5):

The corner clamp cody clamp shall be made of MS flat conforming to ls 2029 of size 35 mm
x 3mm and size 32.5 mm x 2.8 mm respectively. The corner clamp with cody clamp shall be
used to fix the mesh on the poles at corners by two sets of 55316 mushroom headed
square necked bolts with security nuts of MBx50 mm size and ss316 washers of oD-
15 89mm. lD- 8.38, thickness: 2.04 mm and having combined weight of 0.03 kg.

16.66.1.4 Straining Y-Arm and fitting accessories (Fig. 6 & 7):

(i) straining Y-arm shall consist of two pieces of MS Angle of size 50mm x somm x
5mm
conforming to ls:1 852, each having 510 mm long, welded at 120. and provided with 3
numbers of 6 mm wrde slots at an angle of 45' and 12mm diameter hole at the end of srot
at
a depth of 25 mm in each leg, bottom of which welded on MS plate, 76 mm diameter
and 5
mm thick. Hollow MS Pipe, 63 mm Nominal Bore 3 mm thick, of 1oo mm long
werded at the
bottom of plate, shall be provided with two sets of 14 mm diameter holes in pipe.
The y arm
assembly shall be hot dip galvanized coating of minimum 460 GSM as per 1s.4759
and
thermoplastic powder coating of minimum 400-micron thickness The weight
of comprete y_
arm shall be 5. 1 1 kg. (ii) Each straining y-arm shail be suppried with
SS 316 Mushroom
Head Bolts with breakable head security nuts of size Mg x 120 mm
and ss316 washers of
oD-15.89mm, lD- 8.38, thickness- 2.04 mm which shal be of combined
weight of 0.08 kg.
for fixing with CHS post at every 30 metre.
\ f
\s4-
/,.x5.t W^
Nt-' u
w
16.66.1.5 lntermediate Y-Arm and fittings accessories (Fig. 6 & 8):

lntermedrate Y-arm shall be consist of tvvo pieces of MS Angle of size 50mm x SOmm x
5mm conforming to lS:1852, each having 510 mm long, welded at 120'and provided with 3
numbers of 6 mm wide slots at an angle of 45' and 12mm diameter hole at the end of slot at
a depth of 25 mm in each leg, The pieces shall be welded with each other using a vertical
MS skip of size 25 mm x 5 mm at top and welded on MS Sleeve of outer diameter -
S3mm,height-4smmand 2mm thick, and sleeve shall be provided with two sets of 14 mm
diameter holes. The intermediate Y-arm assembly shall be hot dip galvanized coating of
minimum 460 GSM as per lS:4759 and thermoplastic powder coating of minimum 400-
micron thickness. The weight of complete Y-arm shall be 3.70 kg. The intermediate Y-arm
shall be fixed with CHS post using SS 3'16 mushroom head bolts with breakable head safety
nuts of size M 8x120 mm at every 2.5 meter.

16.66.1.6 Welded Mesh Panel (Fig. 9):

Welded Mesh Panel shall be produced by using electrical resistance welded mild steel wires
of dia 4.0 mm, conforming to lS: 280 and galvanised after fabrication. The size of panel
shall be 2667 mm x 955 mm with mesh size 76.2 mm x 12.7 mm or having different panel
size and mesh size as per manufactures specifications,with two number V-shaped bends,
each of depth 38 mm and width 150 mm, at an angle of 100' in horizontal direction as per
direction of engineer-in-charge. The tensile strength of the horizontal and vertical wire shall
be between 350 MPa and 550 MPa and range of tensile strengths of wires shall not differ by
more than 200 MPa. The panel shall be provided with galvanizing of 100 GSM as per lS
4826and thermoplastic polyester powder coating of minimum thickness of 300 micron. The
powder coating shall be free from blisters, craters, pin holes or scratches on the base metal,
visible from a distance of about 0,5 m. The substrate shall not be visible at any edge.

16.66.1.7SS316 RazorWire & RazorTape (Fig. 11 & 12)

ss316 Razor wires shall be2.5o mm diameter and of 100m length conforming to ls. 6528,
having tensile strength 14OO-1500 N/sqmm. shall be provided with SS316 Tear Blades of
size 30 mm x 16 mm x 0.47 mm, conforming to ls:691 1 at a spacing of 50 mm center to
center on razor wires.

Razorbladetap shall be SS316 Razor wires of 3.50 mm diameter conformrng to lS. 6528
having tensile strength 14OO-1500 N/sqmm shall be provided with SS316 Tear Blades of
size 30 mm x 16 mm x 0.47 mm conforming to lS: 6911 at a spacing of 50 mm center to
center on razor wire and supplied incoil shape of 850 mm diameter with56 loops
(in un-
stretch position) and its weight should not be less than 20.00 kg per coil'

'16.65.1.8 Hog Ring

razor
SS-316 Hog ringsof 3.0 mm diameter shall beused to secure the concertina coil to the
wire, Y-arm, and consecutive concertina coils. Hog ringsshall have weight 0.005
kg.

16.66.1.91P Binder (Flat Clamps) (Fig' 10):

mesh panel. lt shall be

lP Binder shall be used to clamp in position each overlap in the wire
160mm long conforming to
of two sets of 2 plates made from MS (at.of size 25X5mm and
\l&_ .
Gcrrg)
lS 2029 andprovided with 2 slots of 9 X 20mm. The weight of each set of 2 plates shall be
02kg.
16.66,2 FIXING OF FENCING POST OF MILD STEEL CIRCULAR HOLLOW SECTION
(CHS)

16 66 2.1 Matenals

Fence posts shall be as specified in 16.66.1

16 66.2.2 Spacing of Posts

The spacing between fence posts shall be 2.5 metres centre to centre, as otheMise
specified, or as directed by the Engineer -in-Charge to suit the dimensions of the area to be
fenced and slope of the terrain.

16 66 2 3 Fixing of Posts

Pits 600 x 600 mm and 1000 mm deep or as directed shall first be excavated true to line
and level to receive the posts. The pits shall be filled with a layer of 100mm thick lean
cement concrete 1:3:6 (lcement: 3 fine sand: 6 graded stone aggregate 40 nominal size).
Over the layer of lean cement concrete, 200mm thick layer of the cement concrete of grade
M-25 shall be placed and then fence posts shall be placed in the pits along with anchor rod
tied with post using wire of galvanised rron. The cement concrete of grade M-2s shall be
filled in the pit up to top of concrete block so that the posts are embedded in the cement
concrete block of size 600 x 600 x 900 mm. The posts pro,jecting 2.7m or to the specified
height above ground, shall be kept true to line and position, The concrete in foundations
shall be watered with potable water for at least 7 days to ensure proper curing. The
remaining portions of pits shall be filled up with excavated earth and the surplus earth
disposed off as directed by the Engineer-in-Charge and site cleared.

ln case, precast concrete block of cement concrete of grade M25 is allowed in place of cas!
in-situ concrete of same grade of size 600x600x900 mm in the pit by the engineer in charge,
then hole shall be kept in the block upto the depth of 700mm from top of block and fence
post shall be fixed with suitable non-shrink grout of grade M60 as per direction of engrneer
in-charge.

16 66 2.4 Acceptance Criteria

The zinc coating shall be visually inspected for adherence, smoothness, reasonably
brightness, continuity, and free from such lmperfections as flux, ash and dross inclusions,
bare and black spots, pimples, lumpiness and runs rust stains, bulky white deposits and
blisters. The galvanized coating shall be tested for Uniformity in thickness and adhesion
tests as per ls
2629 and mass of coating as per ls 6745. The powder coating shall
withstand 1440 Hours of salt spray test as per lS: 101.

The powder coating shall be free from blisters, craters, pin holes or scratches
on the base
metal, visible from a distance of about 0,5 m. The substrate shall not be visible
at any edge.

W" keu'
n+
bc.
The fencing post shall be so erected that on completion is truly rn line and level and top of
the fence shall then follow approximately the profile of the ground.

16.66.2.5Measurement

Fencing post is to be measured in kg correct to two places of decimal after taking length,
outer diameter and thickness of hollow section and multiplied with standard weight per
meter length or actual weight per meter length whichever is lower of circular section.

'16.66.2.6 Rate

The rate shall include the cost of labour and materials involved in all the operation described
above but excluding the cost of excavation and concrete in foundation for which separate
payment shall be made under respective items.

16,66.3WELDED STEEL WIRE PANEL FENCING WITH MILD STEEL CIRCULAR

HOLLOW SECTTON (CHS) POSTS

16.66.3.1 Materials

Fence posts shall be as specified in 1 6.66. 1 .1 welded steel wire panel will shall be as
specified in 16.66.1.5. The straining Y-arm and intermediate Y-arm shall be as specified in
1 6.66. 1.3 and'16.66.1.4 respectively.

16.66.3.2 Spacing of Posts

The spacing between fence posts shall be 2.5 metres centre to centre, as otheMise
specified, or as directed by the Engineer -in-Charge to suit the dimensions of the area to be
fenced and slope of the terrain.

First post, Every16th post, last end post and corner posts shall be provided with Straining y-
arm.

16.66.3.3 Fixing of Posts and Struts

Fixing of Fence posts shall be as specified in 16.66.2.3

16.66.3.4lnstallation of Steel wire panel 2667x 955mm of mesh sizeT 6.2x12.7 mm or having
different panel size and mesh size as per manufactures specifications as per direction of
engineer-in-charge to start with from the lowest panel flrst and V bend shall be oriented
towards outer side and secured with fence postsby means of omega clamp on inner side,
profile cover plate on outer side,SS316 Mushroom headed square necked bolts M8x60mm
with security nuts, and washers as specified in 16.66.1 .2, on inner side at bottom and at mid
height of panel.

16.66.3.5 Continue the process for installation of second panel vertically by overlapping of
8omm on first panels and secured with omega clamp, profile cover plate nut and bolts as in
16.66.1.2 on overlap and mid height of second panel. The third panel is secured in same
way as done for second panel and secured with omega clamp, profile cover plate nut and
bolts at top of panel

b,
16.66.3.6 lnstallation of second steel wire panel horizontally shall be done in similar way but
having overlap of 167 mm between two panels.

On every intermediate post four overlaps of Weld Mesh Panel should be covered with
Omega clamp. (figure '15).
The lP Binder should be provided on horizontal overlap of two panels at 525mm from centre
of Left and Right post.
1 6.66. 3.TAcceptance Criteria

The steel weld mesh panel shall have tolerance of +l- 2o/o in over all size of panel and mesh
size horizontal dimension (+/- 3.0 mm) and vertical dimension (+/- 2.0mm).

The zinc coating shall be visually tnspected for adherence, smoothness, reasonably
brightness, continuity, and free from such lmperfections as flux, ash and dross inclusions,
bare and black spots, pimples, lumpiness and runs rust stains, bulky white deposits and
blisters. The galvanised Coating shall be tested for Uniformity in thickness and adhesron
tests as per lS 2629 and mass of coating as per lS 6745. The Powder coating shall
withstand 1440 Hours of salt spray test as per lS:101 .

The powder coating shall be free from blisters, craters, pin holes or scratches on the base
metal, visible from a distance of about 0,5 m. The substrate shall not be visible at any edge.

The mesh fencing shall be so erected that on completion is truly in line and level and

thetop of the fence shall follow the profile of the ground.

16.66.3.8Measurement

Fencing to be measured in square metre correct to two places of decimal after taking length
andwidth of the finished work in metre.

16.66 3.9 Rate

The rate shall include the cost of labour and materials involved in all the operation described
above but excluding excavation and concrete in foundation, fencing post, intermediate and
straining M.s. angle Y-arm for which payment shall be made separately under respective
items.

16.66.4 CONCERT INA COIL FE CING

16.66.4.1 Material:Mild steel circular hollow section (cHS) shall be as specified jn 16 66.1
and intermediate and straining y-arm shall be as specified in 16.66.1.3 and 16.66.1.4.&
SS
316 Razor wire (TBBT) Tape and Razor wire coil as specified in .16.66 1 .7

16.66.4.2 spacing of posts: The spacing of fence posts with intermediate y-arm
shal be
1.725m to 2.5m apart centre to centre, unless otheMise specifled
or as per direction of
Engineer-in -Charge to suit the dimension of the area to be fenced
and slope of terrain. First
post, Every 16th post, rast end post and corner posts
shall be provided with straining y-arm.
'1 6.66.4.3Fixing of Posts:

s @-w
As specified in the 16.16.3.

16.66.4.4 Fixing of intermediate and straining Y-arm:

lntermediate and straining Y-arm shall be fixed with CHS post using SS 316 Mushroom
headed bolt with breakable head safety nuts of size M8x120mm.

16.66.4.4Fixin9 of Razor coil and Razor tape:

The process of Stretching Razor tape across the Y arm shall be done after ensuring Razor
Wire tape are in placein respective slots of intermediate Y arms and shall be fixed with the
hook design of lntermediate Y arm. The Razor tape shall be stretched with appropriate
Strarnusing Eye Bolt provided in slot of straining Y-arm. (Figure 24).

After six lines of razor tape are stretched and tightened over the Y arms,Razor (TBBT) coil
of 850 mm diameter coil with 56 loops shall be spread in 56 loops per l0metre length over
the six horizontal Razor Tap wires pass through the slots in the Y-arm. Coil-coil, coil -razor
tap and razor tap wire-angle shall be tied with hog ring of 3mm diameter using Hog Ring
plier to crimp the hog rings and hold them securely. ln every meter length of Razor (TBBT)
coil, eight hog rings shall be used.

The razor tape should be tightened otheMise it shall result into improper installation of
concertina coil and installation of Concertina Coil and razor tape should be done using
appropriate safety tools as the Coil Blades are very lethal.

1 6.66.4.5Measurements

The length of fencing shall be measured correct to a cm for finished work.

16.66.4.6 Rate

The rate shall include the cost of labour and materials involved in all the operation described
above but excavation, concrete in foundation and fencing for which separate payment shall
be made under respective items.

\
 q

Omega Clamp with e plate

CHS Post (Fig-1) Anchor Rod (Fig-2) (Fie. 3)

Corner Clamp with Cody Clamp (Fig. Mashroom headed Square necked bolt Mashroom Headed M8X12OBolt
4l M8x50 (Fig. 5) (Fig, 6)

Straining Y-arm (Fig. 7) lntermediate Y-arm (Fig. 8) Welded Mesh Panel (Fig. 9)

,,
E

.':
't,a

lP Binder (Fig. 10) Razor Wire Coil (Fig. 11) Razor Blade Tape (Fig 12)

80

k ) w,
 Nut
Washer'

()nreg.l
Clanrp
lF (. nv{"r

MU' r oonr He:(l

Fig. 13 Bolt MSx6Ornn'r Omega Clamp after Installed on
post with weld mesh panel

I
Tie Wire
Fenc*
L. L.
Post i\"
Anchor
I
Fis. 05 Rod

F
,,

_+ Fio
Fence post after
Anchor Rod installation
-

CORNER
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1 6. 66. 5INSTALLATIoN INTHEUNEVENTERRAI N:

16.66.5,1 On the slope up/down 10 degree the Posts shall be installed @ C/c2350
and WeldmeshPanelswillbeinstalledAngled as shown in figure 36.

t
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Fig. 36

pc @,
 16.66.5.2 On the slope up/down 18 degree thePosts shall be installed @Clc2150mm and
WeldmeshPanelswillbeinstalledAngledas shown in figure 37.

:;1, !rrtl ..r

!
*-
1
s.

1 -!
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----f-l

Fig. 37

ISOMETRIC VIEW
TOP VIEW

FRC)NT VIE\^/

Y@
a On the slope up/down by 30 degree thePosts shall be installed @ C/c 1725mm and
WeldmeshPanelswillbeinstalled Angled as shown in figure 38.

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 LIST OF MANDATORY TEST

Material Clause / Test Field Test Frequency Acceptance

Work Para No. /Laboratory Procedure of Testinq Criteria
Outer Field rs1161 3 per 107 76.1mm+l-1o/o
Galvanized 16.66.1.1 Diameter
Circular Thickness Field rs1161 3 per 107 4.00mm+110%
HollowSectio
n post
Mass of MTC/Lab ts6745 1 per 107 Minimum360GSM
Zinc Coating (Total of
(DFT/GSM) inside&outsideofp
ipe)
General Field General 1 per 300 Asperdrawing
WeldedMesh 16.66.1 .6 Dimensions pieces
panels
MeshSize Field EN 10223- 1 per 300 76.2mm(+l-
7 pieces 3.0mm)X12.7mm
(+l2.0mm) (W X
H)
WeldShear Lab EN 10223- 1 per600 Min. 3.5kN Load
Strength in 7 pieces or 275 N/sq mm
KN WeldShearstreng
th:Theaverage
weld shear
strength of 4
welds taken at
random shall not
be less than 50
Yo
ofthebreakingstre
ngthofthesmallest
wire(lnthiscaseth
evertical wire)
Diameter rs 280 5 per 300 4.0mm(+/-
Galvanized 16.66.1 .6 Field pieces 0.05mm)
Wire of Massof Zinc Lab 1s6745 1 perheat 45+i-5GSM
welded mesh
Coating number
panel
UltimateTen Lab rs 1608 1 perheat Minimum550N/sq
sile Strenqth number mm
%Elongation Lab rs1608 1 perheat Min.8%forgaugel
number ength 100mm
AdhesionoZ MTC/Lab ts4826 1 perheat When a wire is
inc coating number wound around a
on wire mandrel of Dia. 6
times its own
diameter, the
zinc coating shall
remain adhered
to the core wire
and doesn't flake
off nor crack to
certain extent
that there is
possibility of
removing any
zinc with rubbing
of bare finger
Use of fin ger

k", Nw
 nails is not
allowed.
WrappingTe Lab rs 280 1 perheat The wire shall
st number withstand without
ForDuctility breakingorsplittin
gbeingwrappedS
times around its
own dia and
subsequently
straiqhtened
LegLength Field ts1852 3 per 200 +l-2mm
Angles for Y 16.66.1 .4 pieces
arms & Thickness Field rs1852 3 per 200 +10.50mm
16.66.1 .5 pieces
Mass of MTC/Lab rso 2808/ 3 per 300 Minimum65micro
Zinc Coating rs6745 pieces ns,
(DFT/GSM) Minimum460GSM
Diameter Field 1s4454 1 per 1000m 3.5mm(+/-
SS 316 1 6.66.1 .7 0.05mm)
Razor wire Mechanical Lab rs1608 1 per2000m Min.1400to1500N
tape Properties /sq.mm.
Chemical Lab ts 228 1 per4000m SS 304
Composition
BladeDimen Field BTO-30 1 per 25 mil BTO-30
SS 316 '16 66.1 .7 sions (TBBT)
Razor wire CoilDiameter Field General 1 per 25 coil 850mm+150 mm
Coil

Noofloops Field General 1 per 25 coil 56

Thermo- Verification Review TDSof General 1 per 107 AxaltaPlascoatP

Plastic of the powder in Lab PA571 ES
Coating(TP Powder
ConPost Supplier
and MTC
Accessories Colour Field EN 1 per 107 RAL6005Green
tso36
68
Surface ln Lab 1 per 107 (BlastcleanSA2.5
Preparation( before )isrecommended
Blast coating in toensuregoodadh
cleanSA2.5) presence esiononthe
and of E-in- surface should
Surfacetreat Charge or be carrred every
ment (7 tank his lot Surface
or 10 tank representat treatment
process) ive chemical
parameterrecord
s for every batch
Dry Film ln Lab before EN 1 per 107 Min.250Microns
Thickness coating in rso28 The galvanized
presence of 08 panels are
E-in-Charge subsequently
or his Thermoplastic
representative powder coated
after welding with
a thickness of
tt/in. 250 microns

\h*t
\{2
 Surface ln Lab EN 1 per 107 The surface of
Appearance before 1 3438 the TPC shall be
coating in smooth,shiny,fre
presence efromirregularitie
of E-in- s and uniform in
Charge or colour.
his No scratched
representat through to
ive thesubstrate. No
blisters,
Pinholes,
Scratches or
Craters should
be vrsible from
3m.
Adherence Review TDSof tso240 1 per 107 ShouldPassAdhe
powder 9 sionTestXCuttest
SaltSprayTe Review TDSof rso922 I per 107 Salt Spray test
st powder 7 for 1440 Hrs as
specified by EN
10245-1t tS
1 3871 and with
ASTM B1 17
Permeability Review TDSof BS EN 1 per Nocrackingordela
Test (Boiling powder 1 3438 Batch minationofthe
Water) coating
Gloss Review TDSof EN 1 per Min.70GU(60oAn
powder rso28 Batch gle)
13
lmpact Review TDSof ASTM 1 per Direct23"C(0.7m
Resistance powder D2794t Batch mplate)-Greater
ls06272 lhan 27 Joules
Reverse0'C(0.7
mmplate)-Greater
lhan 27 Joules
Reverse0"C(3m
mplate)-
18.OJoules Direct
23"C (3mm plate)
- 2.7 Joules
Verification Review TDSof General 1 EpoxyPrimer-
DualPowder of the powder (GShieldManuGr
coating Supplier ev)
(Weld Mesh
panel)
MTC- for /Primax Xtend
powder
Topcoat
JotunFagadel 40
TSeries
PolyesterPo Review TDSof AAMA 1 AAMA2603Quatic
wder powder oatclassl __
Colour witness EN 1 RAL6005Green
rso36
68
Surface ln Lab 1 (BlastcleanSA2.5
Preparation( before
Blast )isrecommended
coating in toensuregoodadh
cleanSA2.5) presence
esiononthe
and of E-in-
Surfacetreat
surface should
Charge or be carried every

W. @
w
ment (7 tank his lot Surface
or 10 tank representat treat
process) ive ment
che
mical parameter
records for every
batch
Dry Film ln Lab before EN 1 per Primer - 60-80
Thickness coating in tso28 Batch Microns
presence of 08 TopCoat60-
E-in-Charge 80Microns
or his The galvanized
representative weld mesh
panels are
subsequently
dual coated after
welding with a
thickness of Min.
120 microns with
avq 150 microns
Surface ln Lab EN 1 per The surface shall
Appearance before rso36 Batch be smooth,
coating in 68 shiny, free from
presence irregularities and
of E-in- uniform in colour.
Charge or Noblisters, Pinhol
his es,scratches
representat orcratersshould b
ive evisiblefrom 1m
SaltSprayTe Review TDSof tso922 1 per Salt Spray test
st powder 7 Batch for 1000 Hrs as
specified by EN
10245-11 lS
13871 and with
ASTM B1 17
Accelerated Review TDSof ASTM 1 per 1000HrsUVA
Weathering powder G154-B Batch
/ tso
16474-3
Adherence witness tso240 1 per CrosscuttestGt0(
before I Batch 100%adhesion)
coating EN tSO 2409
Permeability Review TDSof EN 10245- 1 per Noblisteringofthe
Test (Boiling powder 4 Batch coating
Water)
ErichsenCup Review TDSof EN 1 per Nocrackingordela
ping Test powder tsol5 Batch minationofthe
20 coating
Gloss Review TDSof EN 1 per Min.70GU(60oAn
powder rso28 Batch sle)
13
lmpactResist Review TDSof ASTM I per >60kg.cm (direct)
ance powder D2794t Batch
tso6272
CuringTest( Review TDSof ASTM 1 per 30 rubs
MEK test) powder D4752 Batch

v,
 Specification for sinole row m ular fencinq svstem C-4 Tvoe

16.67 Single row modular fencing system type of C-4:

16.67.1Material

16.67.1.1 Fence Post & Accessories (Fig. I & 2):

Same as per 16.66.1.1 The post shall be provided with Hot dip galvanized coating of 360 GSM as
per lS:4759 and thermoplastic powder coating of 250-micron thickness.

16.67.1.2 Omega Clamp and Profile cover plate with mushroom head bolts with security nuts
and washers (Fig. 3& 5):

Same as per l6.66.l.2Omega Clamp and Profile cover plate shall be provided with hot dip
galvanizedcoating of minimurn 360 GSM as per IS 4759and thermoplastic Powder coating of
minimum 20O-micron thickness.Each omega clamp shall be supplied with two sets ofSS304
mushroom headed square necked bolts with security nuts of M8x50 mm sizeand SS304washers of
OD-15.89mrn. ID- 8.38, thickness: 2.04 mm and having combined weight of 0.03 kg. Omega clanrp
and profile plate shall be used to fix the mesh on the fence post by using mushroom head nut and
bolts.

16.67.1.3 Corner Clamp with Cody clamp (Fig. 4& 5):

Same as per 16.66.1.2 The corner clamp with cody clamp shall be used to fix the mesh on the poles
at corners by two sets of SS304 mushroom headed square necked bolts with security nuts of M8x50
mm size and SS304 washers of OD-15.89mm. ID- 8.38, thickness: 2.04 rnrn and having conrbined
weight of 0.03 kg.

16.67.1.4 Straining Y-Arm and fitting accessories (Fig. 6 & 7):

(i) Same as per 16.66.1 .4. The Y arm assembly shall be hot dip galvanized coating of minimum 460
GSM as per IS:4759 and thermoplastic powder coating of, minimum 250-micron thickness. The
weight of complete Y-arm shall be 5. I I kg. (ii) Each straining Y-arm shall be supplied with SS 304
Mushroom Head Bolts with breakable head security nuts of size M8 X 120 mm and SS304washers
of OD-15.89mm, ID- 8.38, thickness- 2.04 mm which shall be of combined weight of 0.08 kg. for
fixing with CHS post at every 30 metre.

16.67.1.5 Intermediate Y-Arm and fittings accessories (Fig. 6 & g):

Intermediate Y-arm shall consist of two pieces of MS Angle of size 40mm x 40mm
x 4mm
conforming to IS:1852, each having 510 mm long, welded at l20o and provided with
3 numbers of
6 nrm wide slots at an angle of 45'and l2mm diameter hole at the end of
slot at a depth of 25 mrn
in each leg. The pieces shall be welded with each other using a vertical
MS strip of size 25 mm x 5
nllrl at top and welded on MS Sleeve of outer diameter -83mm,height-45mmand 2mm thick.
ancl
sleeve shall be provided with two sets of l4 mm diameter holes.
The intermediate y-arm assemblv

\(
P-s> @h
shall be hot dip galvanized coating of rninimum 360 GSM as per IS:4759 and thermoplastic powder
coating of minimum 250-micron thickness..The intermediate Y-arm shall be fixed with CHS post
using SS 304 mushroom head bolts with breakable head safety nuts of size M 8x120 mm at every
2.5 meter.

16.67.1.6 Welded Mesh Panel (Fig. 9):

Same as per 16.66.1.6.The panel shall be provided with galvanizing of 50 GSM as per IS 4826and
therrnoplasticpolyester powder coating of minimum thickness of 200 micron.

16.67.1.7SS316 RazorWire & Razor Tape (Fig. I I & 12)

SS304Razor wires shall be2.50 mm diameter and of 100m length conforming to I5:6528, having
tensile strength 1400-1500 N/sqmm. shall be provided with SS304 Tear Blades of size 30 mm x l6
mm x 0.47 mm,conforming to 15:691 I at a spacing of 50 mm center to center on razor wires.

Razorbladetap shall beSS304Razor wires of 3.50 mm diameter conforming to IS:6528, having

tensile strength 1400-1500 N/sqmm shall be provided with SS304 Tear Blades of size 30 mm x l6
mm x 0.47 mm conforming to 15:6911 at a spacing of 50 mm center to center on razor wire and
supplied incoil shapeof 850 mm diameter with56 loops (in un-stretch position) and its weight
should not be less than 20.00 kg per coil.

16.67.1.8 IIog Ring

SS-304Hog ringsoR.0 mm diameter shall beused to secure the concertina coil to the razor wire. Y-
arm, and consecutive concertina coils. Hog ringsshall have weight 0.005 kg.

16.67.1.9IP Binder (Flat Clamps) (Fig. 10):

Same as per 16.66.1.9.

16,67,2FIXING OF FENCING POST OF MILD STEEL CIRCULAR HOLLOW SECTION (CHS)

16.67.2.1 Materials

Fence posts shall be as specified in 16.67.1.

16.67 .2.2 Spacing of Posts

Same as per 16.66.2.2

16.67.2.3 Fixing oI Posts

Same as per 16.66.2

16.67.2.4 Acceptance Criteria: Sarne as per 16.66.2.4

16.6?.2.5Measurement: Same as per 16.66.2.5

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16.67.2.6 Rate: Same as per 16.66.2.6

I6.67.3WELDED STEEL WIRE PANEL FENCING WITH MILD STEEL CIRCULAR HOLLOW
SECTTON (CHS) POSTS

16.67.3.1 Materials: Same as per 16.67.1.6

in 16.67.1.1 Welded steel wire panel will shall be as specified in

Fence posts shall be as specified
16.67.1.6. The Straining Y-arm and intermediate Y-arm shall be as specified in 16.67.1.3 and
I 6.67 . 1.4 respectively.

16.67.3.2 Spacing of Posts:Same as per 16.67.2,2

16.67 .3.3 Fixing of Posts and Struts

Fixing of Fence posts shall be as specified in 16.66.2.3

16.67.3.4. 16.67.3.5 & 16.67.3.6: Installation:same as per 16.66.3.4, 16.66.3.5 and

16.66.3.655304 Mushroom headed square necked bolts M8x60mm with security nuts and washers
as specified in 16.67.1.2 on inner side at bottom and at mid height of panel.

l6.67.3.7Acceptance Criteria: Same as per 16.66.3.7.

l6.67.3.8Measurement: Same as per 16.66.3.8

16.67 .3.9 Rate: Same as per 16.66.3.9

16.67.4 CONCERTINA COIL FENCING

16.67.4.1 Material:Mild steel circular hollow section (CHS) shall be as specified in 16.67.1 and
intermediate and straining Y-arm shall be as specified in 16.67.1.3 and lt6.67.1.4.& SS 304 Razor
wire (1'BBT) Tape and Razor wire coil as specified in 16.67.1.7

16.67 .4.2 Spacing of Posts:Same as per 16.66.4.2

l6.67.4.3Fixing of Posts:Same as per 16.66.4.3

16.67.4.1 Fixing of intermediate and straining y-arm:

Intermediate and straining Y-arm shall be fixed with CHS post using SS 304Mushroom headed bolt
with breakable head safety nuts of size M8xl20mm.

I 6.67.4. Fixing of Razor coil and Razor tape:Same as per 16.66.4.4

16.67.4.5Measurements: Same as per 16.66.4.5

16.67.4.6 Rate: Same as per 16.66.4.6

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LIST OF TESTING CRITERIA

Material Clause / Test Field Test Frequency Acceptance

Work Para No. /Laboratory Procedure of Testinq Criteria
Outer Field ls1'161 3 per 107 76.1mm+l-1o/o
Galvanized 16.66.1.1 Diameter
Circular Thickness Field ts1161 3 per 107 4.00mm+110%
HollowSectio
n post
lvlass of MTC/Lab 1s6745 1 per 107 Minimum360GSlVl
Zinc Coating (Total of
(DFT/GSM) inside&outsideofp
ipe)
General Field General 1 per 300 Asperdrawing
WeldedMesh 16.66.1 .6 Dimensions pieces
panels
MeshSize Field EN 10223- 1 per 300 76.2mm1+7-
7 pieces 3.0mm)X12.7mm
(+A 2.0mm) (W X
H)
WeldShear Lab EN 10223- 1 per600 Min. 3.5kN Load
Strength in 7 pieces or 275 N/sq. mm
KN WeldShearstreng
th:Theaverage
weld shear
strength of 4
welds taken at
random shall not
be less than 50
o/o

ofthebreakingstre
ngthofthesmallest
wire(lnthiscaseth
evertical wire)
Diameter rs 280 5 per 300 4.0mm1+7-
Galvanized 16.66.1 .6 Field pieces 0.05mm)
Wire of Massof Zinc ts6745 perheat
Lab 1 45+/-5GSM
welded mesh Coatinq number
panel
UltimateTen Lab 1s1608 1 perheat Minimum550N/sq
sile Strength number .mm
%Elongation Lab rs1608 1 perheat Min.8%forgaugel
number enqth 100mm
AdhesionoZ MTC/Lab rs4826 1 perheat When a wire is
inc coating number wound around a
on wire mandrel of Dia. 6
times its own
diameter, the
zinc coating shall
remain adhered
to the core wire
and doesn't flake
off nor crack to
certain extent
that there is
possibility of
removing any
zinc with rubbing
of bare finger.
Use of finger

\*"
€$
 nails is not
allowed.
WrappingTe Lab rs 280 1 perheat The wire shall
St number wlthstand without
ForDuctility breakingorsplittin
gbeingwrappedS
times around its
own dia and
subsequently
straightened
LegLength Field 1s1852 3 per 200 +l-2mm
Angles for Y 16.66.1 .4 pieces
arms & Thickness Field 1s1852 3 per 200 +/-0 50mm
16.66.1 .5 pieces
Mass of MTC/Lab rso 2808/ 3 per 300 Minimum65micro
Zinc Coating 1s6745 pieces NS
(DFT/GSM) Minimum460GSM
n Diameter
ss 3{d /
Field I S4454 1 per 1000m 3.5mm1+/-
'16.66.1 .7
0.05mm)
Razor wire
Mechanical Lab ts 1608 1 per2000m Min.140Oto1500N
tape Properties /sq.mm.
Chemical Lab ls 228 1 per4000m SS 304
Composition
BladeDimen Field BTO-30 1 per 25 coil BTO-30
ssSrc\)X 16.66.1 .7 sions (TBBT)
Razor wire
CoilDiameter Field General 1 per 25 coil 850mm+150 mm
Coil

Noofloops Field General 1 per 25 coil 56

Thermo- Verification Review TDSof General 1 per 107 AxaltaPlascoatP

Plastrc of the powder in Lab PA571 ES
Coating(TP Powder
ConPost Supplier
and MTC
Accessories Colour Field 'l per 107
EN RAL6005Green
tso36
68
Surface ln Lab 1 per 107 (BlastcleanSA2.5
Preparation( before )isrecommended
Blast coating in toensuregoodadh
cleanSA2.5) presence esiononthe
and of E-in- surface should
Surfacetreat Charge or be carried every
ment (7 tank his lot Surface
or 10 tank representat treatment
process) ive chemical
parameterrecord
s for every batch
Dry Film ln Lab before EN 1 per 107 Min.250Microns
Thickness coating in tso28 The galvanized
presence of 08 panels are
E-in-Charge subsequently
or his Thermoplastic
representative powder coated
after welding with
a thickness of
Min. 250 microns

w, ?w
 Surface ln Lab EN 1 per 107 The surface of
Appearance before 1 3438 the TPC shall be
coating in smooth,shiny,fre
presence efromirregularitie
of E-in- s and uniform in
Charge or colour.
his No scratched
representat through to
ive thesubstrate. No
blisters,
Pinholes,
Scratches or
raters should
be visible from
3m
Adherence Review TDSof rso240 1 perl0T ShouldPassAdhe
powder 9 sionTestXCuttest
SaltSprayTe Review TDSof rso922 1 per 107 Salt Spray test
st powder 7 for 1440 Hrs as
specified by EN
10245-1t lS
1 3871 and with
ASTTVI 8117
Permeability Review TDSof BS EN 1 per Nocrackingordela
Test (Boiling powder 1 3438 Batch minationofthe
Water) coatinq
Gloss Review TDSof EN 1 per Min.70GU(60"An
powder tso28 Batch gle)
13
lmpact Review TDSof ASTM 1 per Direct23"C(0.7m
Resistance powder D27941 Batch mplate)-Greater
tso6272 lhan 27 Joules
Reverse0'C(0.7
mmplate)-Greater
lhan 27 Joules
Reverse0'C(3m
mplate)-
18 OJoules Direct
23"C (3mm plate)
- 2.7 Joules
Verification Review TDSof General 1 EpoxyPrimer-
DualPowder of the powder (GShieldManuGr
coating Supplier ev)
(Weld Mesh MTC- for /PrimaxXtend
panel) powder Topcoat-
JotunFagadel 40
TSeries
PolyesterPo Review TDSof AAMA 1 AAMA2603Qualic
wder powder oatclassl
Colour witness EN 1 RAL6005Green
rso36
68
Surface ln Lab 1 (BlastcleanSA2.5
Preparation( before )isrecommended
BIast coating in toensuregoodadh
cleanSA2.5) presence esiononthe
and of E-in- surface should
be carried every

y"
Surfacetreat Charge or
ment (7 tank his lot Surface
or 10 tank representat treat
process) ive ment
che
mical parameter
records for every
batch
Dry Film ln Lab before EN 1 per -
Primer 60-80
Thickness coating in tso28 Batch Microns
presence of 08 TopCoat-60-
E-in-Charge S0Microns
or his The galvanized
representative weld mesh
panels are
subsequently
dual coated after
welding with a
thickness of Min.
120 microns with
avg 150 microns
Surface ln Lab EN 1 per The surface shall
Appearance before rso36 Batch be smooth,
coating in 68 shiny, free from
presence irregularities and
of E-in- uniformincolour.
Charge or Noblisters,Pinhol
his es, scratches
representat orcratersshou ld b
ive evisiblefrom 1m
SaltSprayTe Review TDSof lso922 1 per Salt Spray test
st powder Batch for 1000 Hrs as
specified by EN
10245-1t tS
13871 and with
ASTM 81 17
Accelerated Review TDSof ASTNI 1 per l000HrsUVA
Weathering powder G154-B Batch
/ tso
16474-3
Adherence witness tso240 1 per CrosscuttestGt0(
before o Batch 100%adhesion)
coatinq EN ISO 2409
Permeability Review TDSof EN 10245- 1 per Noblisteringofthe
Test (Boiling powder 4 Batch coating
Water)
ErichsenCup Review TDSof EN 1 per Nocrackingordela
pingTest powder rso15 Batch minationofthe
20 coatinq
Gloss Review TDSof EN 1 per Min.70GU(6O"An
powder rso28 Batch gle)
13
lmpactResist Review TDSof ASTM 1 per >60kg.cm (direct)
ance powder D2794t Batch
rs06272
CuringTest( Review TDSof ASTM 1 per 30 rubs
MEK test) powder D4752 Batch

W., w,&