Caterpillar 226b3 - Skid Steer Loader - Service Manual - PDF Download USA
Caterpillar 226b3 - Skid Steer Loader - Service Manual - PDF Download USA
SNA00001-UP
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226b3-skid-steer-loader-service-repair-manual-sna
i02601956
Removal Procedure
Start By:
a. Remove the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
5. Remove fasteners (6) and (7) and remove alternator (5) from the mounting bracket.
Installation Procedure
Illustration 2 g01308282
Typical example
1. If necessary, install adjusting link (4) and install bolt (1) finger tight.
5. Install the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Note: Ensure that the alternator pulley is in alignment with the crankshaft pulley. Ensure that
all fasteners are tightened.
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i02601962
Removal Procedure
Start By:
a. Remove the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
5. Remove washer (7) and nut (6). Remove bolt (8) and alternator (5) from the mounting bracket.
Installation Procedure
Illustration 2 g01308285
Typical example
1. If necessary, install adjusting link (2) and install bolt (1) finger tight.
3. Install bolt (8), washer (7) and nut (6) finger tight.
5. Install the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Note: Ensure that the alternator pulley is in alignment with the crankshaft pulley. Ensure that
all fasteners are tightened.
6. Connect the harness assembly (not shown) to the alternator.
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i02237832
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
NOTICE
Note: Caterpillar does not recommend the checking of the actual bearing clearances particularly on
small engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Caterpillar engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used. If
the crankshaft journals and the bores for the block and the rods were measured during disassembly, no
further checks are necessary. However, if the technician still wants to measure the bearing clearances,
Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals with small diameters if
clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling (A)
while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration 1.
Illustration 1 g00953605
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all parts
of Tooling (A) are not the same width. Measure the major width in order to ensure that the parts
are within the specification range. Refer to Specifications Manual, "Connecting Rod Bearing
Journal" and Specifications Manual, "Main Bearing Journal" for the correct clearances.
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CATERPILLAR 226B3 SKID STEER
LOADER SERVICE REPAIR MANUAL
SNA00001-UP
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226b3-skid-steer-loader-service-repair-manual-sna
i02601967
Camshaft - Assemble
SMCS - 1210-016
Assembly Procedure
NOTICE
1. Ensure that all components of the camshaft assembly are clean and free from damage.
Illustration 1 g01326129
Typical example
2. Lubricate the nose of camshaft (1) with clean engine oil. Use a suitable press to install bearing
(3) to the camshaft.
Note: Ensure that the bearing is installed in the correct orientation. The camshaft bearing
should be pressed squarely onto the camshaft or damage to the bearing may occur. Do not press
on the outer race of the bearing.
4. Align gear (5) with woodruff key (2). Use a suitable press to install the gear to the nose of
camshaft (1).
Note: The gear should be positioned on a suitable support in order to prevent damage to the
governor flyweights during installation.
End By:
a. Install the camshaft assembly. Refer to Disassembly and Assembly, "Camshaft - Install".
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i02601970
Camshaft - Disassemble
SMCS - 1210-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
Start By:
a. Remove the camshaft assembly. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Note: The gear should be positioned on a suitable support in order to prevent damage to the
governor flyweights during disassembly.
2. Remove spacer (4) and woodruff key (2) from camshaft (1).
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Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
1. Ensure that the assembly of the camshaft is clean and free from damage.
Illustration 2 g01311407
Typical example
3. Carefully install camshaft assembly (8) into the cylinder block. Ensure that timing marks (X)
are aligned on the following gears:
Note: Do not damage the lobes of the camshaft or the camshaft bearings.
Illustration 3 g01311411
Typical example
4. Place camshaft retainer (5) in position. Align the holes in the retainer with the holes in the
cylinder block.
5. Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for fastener
(2).
Install bolt (2) and tighten to a torque of 10 N·m (89 lb in). Rotate camshaft gear (4) to align the
access hole in the camshaft gear with the hole for bolt (1). Install bolt (1) and tighten to a torque
of 10 N·m (89 lb in).
7. If the engine is equipped with a mechanical fuel transfer pump, install the fuel transfer pump.
Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove and Install".
End By:
a. Install the lifters. Refer to Disassembly and Assembly, "Lifter Group- Remove and Install".
b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
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Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install".
b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
NOTICE
NOTICE
Illustration 1 g01311407
Typical example
Illustration 2 g01311411
Typical example
3. Rotate camshaft gear (4) to align the access hole in the camshaft gear with fastener (2).
Remove bolt (2). Rotate camshaft gear (4) to align the access hole in the camshaft gear with
bolt (1). Remove bolt (1).
5. Rotate the crankshaft until timing marks (X) are aligned on the following gears:
Note: Ensure that the lobes of the camshaft and the camshaft bearings are not damaged.
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226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine(SE... Page 1 of 3
i06721485
Installation Procedure
NOTICE
1. Inspect the pins of the crankshaft for damage. If the crankshaft is damaged, replace the
crankshaft or recondition the crankshaft. Refer to Disassembly and Assembly, "Crankshaft -
Remove" and Disassembly and Assembly, "Crankshaft - Install". Ensure that the connecting rod
bearings are clean and free from wear or damage. If necessary, replace the connecting rod
bearings.
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Illustration 1 g01317759
Typical example
2. Clean the bearing surface of connecting rod (1) and connecting rod cap (5). Ensure that number
(X) on connecting rod cap (5) aligns with number (X) on connecting rod (1).
3. Install upper connecting rod bearing (3) to connecting rod (1). Lubricate the bearing surface of
the connecting rod bearing with clean engine oil.
Note: Use tape or rubber tubing on connecting rod bolts (2) to protect the crankshaft journals.
The sharp edges of the connecting rod bolts could damage the crankshaft journals.
5. Clean the connecting rod cap. Install lower connecting rod bearing (4) to connecting rod cap
(5).
6. Lubricate the pin of the crankshaft and lubricate lower connecting rod bearing (3) with clean
engine oil.
NOTICE
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226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine(SE... Page 3 of 3
When the connecting rod caps are installed, ensure that the
identification marks are aligned.
9. Ensure that the installed connecting rod assembly has tactile side play. Carefully rotate the
crankshaft to ensure that there is no binding.
Note: If all connecting rod bearings require replacement on a four cylinder engine, the
procedure can be carried out on two cylinders at the same time. The procedure can be carried
out on the following pairs of cylinders. 1 with 4 and 2 with 3. Ensure that both pairs of the
connecting rod bearings are installed before changing from one pair of cylinders to
another pair of cylinders. Refer to Disassembly and Assembly, "Connecting Rod Bearings -
Remove" for more information.
End By:
a. Install the suction pipe. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
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CATERPILLAR 226B3 SKID STEER
LOADER SERVICE REPAIR MANUAL
SNA00001-UP
Download Now:
https://www.heavy-
equipmentmanual.com/products/download-caterpillar-
226b3-skid-steer-loader-service-repair-manual-sna