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Caterpillar 226b3 - Skid Steer Loader - Service Manual - PDF Download USA

The document is a service repair manual for the Caterpillar 226B3 Skid Steer Loader, identified by the serial number SNA00001-UP. It provides detailed information and instructions for maintenance and repair of the equipment. The manual is available for download from the Heavy Equipment Manuals website.
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© © All Rights Reserved
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Available Formats
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0% found this document useful (0 votes)
226 views33 pages

Caterpillar 226b3 - Skid Steer Loader - Service Manual - PDF Download USA

The document is a service repair manual for the Caterpillar 226B3 Skid Steer Loader, identified by the serial number SNA00001-UP. It provides detailed information and instructions for maintenance and repair of the equipment. The manual is available for download from the Heavy Equipment Manuals website.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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226B3 SKID STEER LOADER

SNA00001-UP

Printed by Heavy Equipment Manuals Printed in U.S.A


v2.20

Heavy Equipment Manuals


CATERPILLAR 226B3 SKID STEER
LOADER SERVICE REPAIR MANUAL
SNA00001-UP

Download Now:
https://www.heavy-
equipmentmanual.com/products/download-caterpillar-
226b3-skid-steer-loader-service-repair-manual-sna

If you have any question Contact us :


[email protected]
 
 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i02601956

Alternator - Remove and Install - 55 Amp Alternator


SMCS - 1405-010

Removal Procedure
Start By:

a. Remove the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Turn the battery disconnect switch to the OFF position.

2. Make temporary identification marks on the connections of the harness assembly.


Illustration 1 g01308282
Typical example

3. Disconnect the harness assembly (not shown) from alternator (5).

4. Remove bolt (2) and washer (3) from alternator (5).

5. Remove fasteners (6) and (7) and remove alternator (5) from the mounting bracket.

6. If necessary, remove bolt (2) and remove adjusting link (4).

Installation Procedure
Illustration 2 g01308282
Typical example

1. If necessary, install adjusting link (4) and install bolt (1) finger tight.

2. Position alternator (5) on the mounting bracket.

3. Install fasteners (6) and (7) finger tight.

4. Install bolt (2) and washer (3) finger tight.

5. Install the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Ensure that the alternator pulley is in alignment with the crankshaft pulley. Ensure that
all fasteners are tightened.

6. Connect the harness assembly (not shown) to the alternator.

7. Turn the battery disconnect switch to the ON position.

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:45:29 UTC+0530 2020
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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i02601962

Alternator - Remove and Install - 65 Amp and 85 Amp


Alternators
SMCS - 1405-010

Removal Procedure
Start By:

a. Remove the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Turn the battery disconnect switch to the OFF position.

2. Make temporary identification marks on the connections of the harness assembly.


Illustration 1 g01308285
Typical example

3. Disconnect the harness assembly (not shown) from alternator (5).

4. Remove bolt (4) and washer (3) from alternator (5).

5. Remove washer (7) and nut (6). Remove bolt (8) and alternator (5) from the mounting bracket.

6. If necessary, remove bolt (1) and remove adjusting link (2).

Installation Procedure
Illustration 2 g01308285
Typical example

1. If necessary, install adjusting link (2) and install bolt (1) finger tight.

2. Position alternator (5) on the mounting bracket.

3. Install bolt (8), washer (7) and nut (6) finger tight.

4. Install bolt (4) and washer (3) finger tight.

5. Install the V-Belt. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Ensure that the alternator pulley is in alignment with the crankshaft pulley. Ensure that
all fasteners are tightened.
6. Connect the harness assembly (not shown) to the alternator.

7. Turn the battery disconnect switch to the ON position.

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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i02237832

Bearing Clearance - Check


SMCS - 1203-535; 1219-535

Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty

Plastic Gauge (Green)


198-9142 0.025 to 0.076 mm 1
(0.001 to 0.003 inch)
Plastic Gauge (Red)
198-9143 0.051 to 0.152 mm 1
(0.002 to 0.006 inch)
A
Plastic Gauge (Blue)
198-9144 0.102 to 0.229 mm 1
(0.004 to 0.009 inch)

Plastic Gauge (Yellow)


198-9145 0.230 to 0.510 mm 1
(0.009 to 0.020 inch)

NOTICE

Keep all parts clean from contaminants.


Contaminants may cause rapid wear and shortened component life.

Note: Caterpillar does not recommend the checking of the actual bearing clearances particularly on
small engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Caterpillar engine bearing is quality checked for
specific wall thickness.

Note: The measurements should be within specifications and the correct bearings should be used. If
the crankshaft journals and the bores for the block and the rods were measured during disassembly, no
further checks are necessary. However, if the technician still wants to measure the bearing clearances,
Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals with small diameters if
clearances are less than 0.10 mm (0.004 inch).

NOTICE

Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.

The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:

• Ensure that the backs of the bearings and the bores are clean and dry.

• Ensure that the bearing locking tabs are properly seated in the tab grooves.

• The crankshaft must be free of oil at the contact points of Tooling (A).

1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.

Note: Do not allow Tooling (A) to extend over the edge of the bearing.

2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.

Note: Do not turn the crankshaft when Tooling (A) is installed.

3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling (A)
while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration 1.
Illustration 1 g00953605
Typical Example

4. Remove all of Tooling (A) before you install the bearing cap.

Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all parts
of Tooling (A) are not the same width. Measure the major width in order to ensure that the parts
are within the specification range. Refer to Specifications Manual, "Connecting Rod Bearing
Journal" and Specifications Manual, "Main Bearing Journal" for the correct clearances.

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:44:06 UTC+0530 2020
All Rights Reserved.
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CATERPILLAR 226B3 SKID STEER
LOADER SERVICE REPAIR MANUAL
SNA00001-UP

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226b3-skid-steer-loader-service-repair-manual-sna

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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i02601967

Camshaft - Assemble
SMCS - 1210-016

Assembly Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Ensure that all components of the camshaft assembly are clean and free from damage.
Illustration 1 g01326129
Typical example

2. Lubricate the nose of camshaft (1) with clean engine oil. Use a suitable press to install bearing
(3) to the camshaft.

Note: Ensure that the bearing is installed in the correct orientation. The camshaft bearing
should be pressed squarely onto the camshaft or damage to the bearing may occur. Do not press
on the outer race of the bearing.

3. Install spacer (4) and woodruff key (2) to camshaft (1).

4. Align gear (5) with woodruff key (2). Use a suitable press to install the gear to the nose of
camshaft (1).

Note: The gear should be positioned on a suitable support in order to prevent damage to the
governor flyweights during installation.

End By:

a. Install the camshaft assembly. Refer to Disassembly and Assembly, "Camshaft - Install".

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:41:12 UTC+0530 2020
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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i02601970

Camshaft - Disassemble
SMCS - 1210-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty

A 1P-2320 Combination Puller 1

Start By:

a. Remove the camshaft assembly. Refer to Disassembly and Assembly, "Camshaft - Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Illustration 1 g01326129
Typical example

1. Use Tooling (A) to remove gear (5) from camshaft (1).

Note: The gear should be positioned on a suitable support in order to prevent damage to the
governor flyweights during disassembly.

2. Remove spacer (4) and woodruff key (2) from camshaft (1).

3. Use Tooling (A) to remove bearing (3) from camshaft (1).

Note: Identify the orientation of the bearing for installation.

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:40:58 UTC+0530 2020
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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i06721482

Camshaft - Install
SMCS - 1210-012

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Ensure that the assembly of the camshaft is clean and free from damage.

2. Lubricate the bearings of the camshaft with clean engine oil.


Illustration 1 g01311416
Typical example

Illustration 2 g01311407
Typical example

3. Carefully install camshaft assembly (8) into the cylinder block. Ensure that timing marks (X)
are aligned on the following gears:

Crankshaft gear (7)

Camshaft gear (4)

Idler gear (6)

Note: Do not damage the lobes of the camshaft or the camshaft bearings.

Illustration 3 g01311411
Typical example

4. Place camshaft retainer (5) in position. Align the holes in the retainer with the holes in the
cylinder block.

5. Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for fastener
(2).
Install bolt (2) and tighten to a torque of 10 N·m (89 lb in). Rotate camshaft gear (4) to align the
access hole in the camshaft gear with the hole for bolt (1). Install bolt (1) and tighten to a torque
of 10 N·m (89 lb in).

6. Install slider (3) to camshaft gear (4).

7. If the engine is equipped with a mechanical fuel transfer pump, install the fuel transfer pump.
Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove and Install".

End By:

a. Install the lifters. Refer to Disassembly and Assembly, "Lifter Group- Remove and Install".

b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:41:26 UTC+0530 2020
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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i06721478

Camshaft - Remove
SMCS - 1210-011

Removal Procedure
Start By:

a. Remove the lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install".

b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during


performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.


1. If the engine is equipped with a mechanical fuel transfer pump, remove the fuel transfer pump.
Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove and Install".

Illustration 1 g01311407
Typical example
Illustration 2 g01311411
Typical example

2. Remove slider (3) from camshaft gear (4).

3. Rotate camshaft gear (4) to align the access hole in the camshaft gear with fastener (2).

Remove bolt (2). Rotate camshaft gear (4) to align the access hole in the camshaft gear with
bolt (1). Remove bolt (1).

4. Remove camshaft retainer (5).

5. Rotate the crankshaft until timing marks (X) are aligned on the following gears:

Crankshaft gear (7)

Camshaft gear (4)

Idler gear (6)


Illustration 3 g01311416
Typical example

6. Carefully remove camshaft assembly (8) from the cylinder block.

Note: Ensure that the lobes of the camshaft and the camshaft bearings are not damaged.

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:40:42 UTC+0530 2020
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226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine(SE... Page 1 of 3

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Product: SKID STEER LOADER


Model: 226B3 SKID STEER LOADER SNA
Configuration: 226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly


C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-04 Publication Date -01/06/2015 Date Updated -30/06/2016

i06721485

Connecting Rod Bearings - Install - Connecting rods in position


SMCS - 1219-012

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Inspect the pins of the crankshaft for damage. If the crankshaft is damaged, replace the
crankshaft or recondition the crankshaft. Refer to Disassembly and Assembly, "Crankshaft -
Remove" and Disassembly and Assembly, "Crankshaft - Install". Ensure that the connecting rod
bearings are clean and free from wear or damage. If necessary, replace the connecting rod
bearings.

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226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine(SE... Page 2 of 3

Illustration 1 g01317759
Typical example

2. Clean the bearing surface of connecting rod (1) and connecting rod cap (5). Ensure that number
(X) on connecting rod cap (5) aligns with number (X) on connecting rod (1).

3. Install upper connecting rod bearing (3) to connecting rod (1). Lubricate the bearing surface of
the connecting rod bearing with clean engine oil.

4. Carefully pull connecting rod (1) against the crankshaft pin.

Note: Use tape or rubber tubing on connecting rod bolts (2) to protect the crankshaft journals.
The sharp edges of the connecting rod bolts could damage the crankshaft journals.

5. Clean the connecting rod cap. Install lower connecting rod bearing (4) to connecting rod cap
(5).

6. Lubricate the pin of the crankshaft and lubricate lower connecting rod bearing (3) with clean
engine oil.

NOTICE

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226B3 Skid Steer Loader SNA00001-UP (MACHINE) POWERED BY C2.2 Engine(SE... Page 3 of 3

When the connecting rod caps are installed, ensure that the
identification marks are aligned.

7. Install connecting rod cap (5).

8. Install nuts (4). Tighten nuts to a torque of 52 N·m (38 lb ft).

9. Ensure that the installed connecting rod assembly has tactile side play. Carefully rotate the
crankshaft to ensure that there is no binding.

Note: If all connecting rod bearings require replacement on a four cylinder engine, the
procedure can be carried out on two cylinders at the same time. The procedure can be carried
out on the following pairs of cylinders. 1 with 4 and 2 with 3. Ensure that both pairs of the
connecting rod bearings are installed before changing from one pair of cylinders to
another pair of cylinders. Refer to Disassembly and Assembly, "Connecting Rod Bearings -
Remove" for more information.

End By:

a. Install the suction pipe. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".

Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 25 16:43:00 UTC+0530 2020
All Rights Reserved.
Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 6/25/2020
CATERPILLAR 226B3 SKID STEER
LOADER SERVICE REPAIR MANUAL
SNA00001-UP

Download Now:
https://www.heavy-
equipmentmanual.com/products/download-caterpillar-
226b3-skid-steer-loader-service-repair-manual-sna

If you have any question Contact us :


[email protected]

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