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WPS & PQR-002

The document outlines the Procedure Qualification Records (PQR-002) for welding processes used by China Gezhouba Group Co., Ltd., detailing specifications for materials, welding techniques, and testing results. It includes information on preheat temperatures, post-weld heat treatment, and electrical characteristics, as well as results from tensile and bend tests. The document certifies that the welding procedures comply with ASME Code requirements.

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0% found this document useful (0 votes)
144 views

WPS & PQR-002

The document outlines the Procedure Qualification Records (PQR-002) for welding processes used by China Gezhouba Group Co., Ltd., detailing specifications for materials, welding techniques, and testing results. It includes information on preheat temperatures, post-weld heat treatment, and electrical characteristics, as well as results from tensile and bend tests. The document certifies that the welding procedures comply with ASME Code requirements.

Uploaded by

shafeeq olody
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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PQR-002,_Rev:0 QW-483. PROCEDURE QUALIFICATION RECORDS Company Name: _ CHINA GEZHOUBA GROUP CO.,LTD, am 1 AIR TRS Procedure Qualification Record No. _PQR-002 Date 2024 Revision No,_0 Leas PQR-on2 1m 2001 ss28 WPSNO.__wPs.n02 Welding Processes) GTAW __Type(¥anal, Automate Sem Ato) Mana sae EARERIS__WS-002 mine — GTAW fiance ET.AL) ET fronts(qw-anay Hes (Qw-402) Groove Design of Test Coupon it iE iit (GIAW'S.S4m) Taye] Poses [Cat] Dariony [Conte] Camenay [Van [Seeeminny | Her apm) a _[ meme [mame | atom [amar | ama | omy | mau | BmAGIe 1_[_eraw [ermss [#28 | pce | 105 is 598 19.57 2 [ctaw | exvose | 024 | poe | 105 15 aa 6 3_[ataw | exrns.e [cen [10s mn Sas 22 ' POSTWELD HEAT TREATMENT #15 4s(QW-407) Material Spec. _A106 to A106 Temperature Rang ove HP 4106 to A106 Time Rang (2 one lype or Grade! Se Ge 10 GeB orice sone p-No.1 GroupNo. 1 to PANO 1 GroupNo 1 [SH sone Hricknes of Test Coupon FI stim Diameter of Test Coupon 0 Gasttikrqw-408) over one Gates Nowwsit ie Flow Rati bee one sticiding reas ‘a99999%) pane Lin FILLER METALS 2 18(QW-404) ing raw eeneasem, _ nme ome soe sea Na seasie lacking avis wo pws as. ermine, _ none = Ee Sreeno, ce) SNE SPA Ne. © TELECTRICAT CHARACTERISTICSBAHTE(QW-A09) ano 1 F toc [ss oie Near Timm Poy ance bee cis) °° tt itera powcr tm | Sana Jams a ae av nseiantse aS 2 te famine SS [range lero SHS RY 2.4m orn a # m1 POR-002 Rew POSITION (QW-405) Position of Groovelit 14.8 Weld Progression( Uphill, Downhill, Lp A LAL) lother 3 sc PREHEATHIAN(QW-406) orc Preteat Temp it Interpass Temp/ i 250 Max Jocner 3 TECHNIQUEM 22H QW-410) Travel Speedi4380 40.00 inin string or Weave Bead Weave Bead Totton na ns Multiple or Single Pass (per side) Multiple sie aM) oui Multiple or Single Electrodes __ Single Se eesiak ee i [Closed to out Chamber’ 1 Use of thermal processes if i#8iT. Tensile Test HLIPSRFF (QW-150) Ctimate Unit | Type of Faure & , widin 3 | Thickness! | Area ii62] Ultimate Total Load i Specimen No.iK## a pes sires HERE | Location aRiRtH (mm) (om | ma tenuearauKny | Se a | eo Tose Faroe prsezaoo2t1 | 13.02 sos | 65.62 3455 527 vai itt ductile facture pr3924002/T2 | 1309 | 493 | 64.53 33.55 520 vane soe Guided Bend Tests #1 RFE QW-160) Type and Figure No.2 AIP Results DT3924/002/FBU(iNi Face Bend, dt, 180°) Ace fH 1D13924/002/FB2(iHi Face Bend, 41, 180°) Acc drt DT3924/002/RBI(7F2!Root Bend, _4t,_180°) Acc drt 1DT3924/002/RB2HF!Root Bend, 41, 180°) ‘Ace é Toughness Testsiat7 a FA(QW-170) Notch —] Specimen Size] Text Temp Tmpace Values TORE Drop Woiaht Specimen it No. | Location | RECT | akeeabie hear plane Break HSE okie mm) (cy o ee Cy YIN), TT ‘Commentsi8 0 Other TestsIe EE Type of Test ite 201 Rr aie) RT Test No. #RII “Type of Test ith 8! HT REDD HIT Test No, HRIHR A Type of Test 8A “Macro Examination@Z lz) Macro Examination Test No. @AARE S_D’ Welders Namet# LHE% — DengShuiging Ai Stamp No-$45018_AWEI007 Tests conducted by Aries Marine & Engineering Services aboratory Test No Meritt BRSHITA EPMA A WR MTs ‘We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in aecordanee with the requirements of Section IX of the ASME Code. SERIA RED a JP FLWCNe 2 AUB ASME BLACK #806 CHINA GEZHOUBA GROUP CO,LTD fo UI I BLS APE ae ASAE Prepared by iid) | Date E1iti| Approved by fife Date_ Fit Date fit) piso Peek Woes. ay purdy 2 wi SHARAN -URE i Toon E= “ : Ll ete tener we lace cous om CBE aercvoon | GOOC ASRUNSHEET Basedon ASME-BPVC INSU me —_ are soa Weer Na se ——| saree Daraw igs Mana Weling Potion 66 Progreion UP L eM ASTo Ab Gy aS ASG Ber eno ear mash RAND NAME wz core Paw Morn: ISTE ceg) ssa tsp pons eos sn omeTed = = ~ ae ca aR cae lve me priet Section a ca Wa ta Enea ie) eae ara ere un sn tates psc ean m ce _ ee ee | it] aw wens] = 1 en ee a ee | res | as a xa_| cram | 2 | suse | go | econ ws mw | ao} o | im ue = ee ee ws we a | ow 2am "i pe re ee ee ws * a = a min Le Vals ao Te [Weng pal] ata os Top 1 soon | nangaseer | aowsecr un ¢ Chen Lodyuan (2o¢|>021 Talaluddén : Mert Leen WPS-002 Rev:0 QW-482 HHET. 2UCWPS) GEZHOUBA GROUP CO.LTD ‘Company Name _CHIN ARB sf 8 gh 3 A ORAS WPS No, wes.002 Date _2021.05.02 _ Supporting PQR No(s) PQR-002 SRA i HW 2021.05.02 TeiPaieste' _pak-opz Welding Proces(es R275 __GTAW Types) 18M Manual F7 (Automatic, Manual. Machine.or Semi Autoy(F Lows (Qw-402) 3022.19) Joint Design Ist Please eference To The Deawings!® WIWGARiREH NEE ~ BackingtYesyit ACH), one (oN) Nok (GTAW) Backing Materia(Type) HREHAICHEN) none Metst CNonfusing Metal Nonmeali —I Other { Seine] ek O seem Ol tem Ore a Retainers MES one Details: See Design Drawings BASE METALS H(QW-403) PNo Group No, wo P-No Group No, on Specification type and grade A106 GiB to Specification type and grade A106 Gr8_on eaceapaiy __106GrB sane ausgiayy AN06 Or R [Chem.Analysis and Mech, Prop. none to Chem. Analysis and Mech Prop. none ieee ete none SHR RAPHE none Thickness Range-Base Metal-Grooy___ 15-11. 08mm Fillet AEA 15-11.08mm fate __ AI ALL Filler ___ All are Alle fone Ane Prue METALS f(QWw-404) GTA SFANo SFAS.I8 AWS Noi3388) AWS ASI Spec.No. (itt ERT0S-6 F-No 6 Jano. 1 Size of Filler Mets Gi 24mm Weld Metals Thickness Rangetit i! Bi 81 Groove S11. 08mm riverine Alri Filer metal product form 358 t solid (88) Consumable Insert Le pone lorbors¢ one WPS-002 Rev:0 Posrrions-He(it(Qw-405) POSTWELD HEAT TREATMENTH 5 #840/8(QW-407) Positions) oF GrowekRCIRHR —_ 6G Temperature Rani 518 none Welding Progression: Up Up Down none | Time Rangbt eft ra Mire: OL mk a_i Other none! Position(s) of File All Position see none sameekinm Fas “UH QW-a08) PREHEATSLIS(QW-406) Gases) Mixture low Rate Proheat Temp Min. >F@6iii8E —_10°C me ate ic Interpass Temp Max. KIEL) “250 Shielding ts A999) none 5 min Preheat Maintenance BUS (5 R45 772% none Trailing, 82" none none none Backing WHice"< none none none ELECTRICAL CHARACTERISTICS*4¢1#(QW-409) Current AC or Cité AC BDC __DC_ Polarity itt ENIERE (GTAW) ‘Amps (Rang) tit (EH) _90-1508, Volts(Rang)*#AEG@EIH)___10-20V Tungsten Electrode Size____ 2.4mm sabres 2.4mm Mode of Metal Transfer (GMAW) none. (Spray are. Shor circulting ar. ete) SATIS GMAW) none cate 2) Electrode Wire foed speed rangi a one: TECHNIQUES ARE R(QW-410) String oF Weave Bead Weave bead W. ESR MUR sancnab aim ve bead is limited to 3 times diameter max.) Acs fr eat Ef) Orifice oF Gas Cup Size FLA Fs} Som Initial and Interpass Cleaning (Brushing Grinding.etc.) __Brushing, Grinding RGA US ERR OAT CU RETIARAE) _ sma Method of Back Gouging iif i 778% none, Oscillation 3 Hi: none Contact Tube to Work Distance #2 1s none Multiple or Single Pass (per side) &ii4 10% 28,848 (i) Multiple 0 Multiple or Single Electrodes #2 M'oRR#EHT Single BEM. Travel Speed (Rang) HEINE (718) 40-90 m/min Peening tf none Closed to out Chamber #141" Use of thermal processes {it f#] #4 Nil none wastose | poses [MSPS] vonage! one _ (mm) Polar Rang “ Prepared by “i Date HH | Approved by titt Date_5 ih Ebay Pofesfrung | Yo qall [rq 26-04 aries RADIOGRAPHIC TESTING REPORT PROJECT NO: WA "ARIES JOB NO : ATuRT 1342 J08 DETAILS ‘TEST METHOD DETAILS lctent = CHINA GEZHOUBA GROUP CO LTD UAE Image Quality Indicator (1!) 2 ASTM 14-06 lprovecr/vesset: POR Sensitivity + [ASPER ASME SeCVT.276 Report No + PQR-002-RT-001 ‘Density lspection Date + ug0a2021 Geometric Unsharpness lob tocation/ Place ‘SAMA Sereens [Front & B3ck] biscription/ wes/PaR No. PaRo02 No. of Exposure Weld Process 2 GTaAW “Exposure Time Post Weld Hea Teatmentrauane +: N/A Source Ty [surface Condition [AS CLEANED Source Activity : asce Sauer stage of Examination : Inia (soy tube vote Curent NA INumber of Repairs (rimctcwmeme NL | Procedure | OHSE/P HIT eNDT/IPOR7RT — deeb Mt | Procedure Not al posure [ CI] rae To Sage Wa pose To Single wall viewing Sng Fim TD top| ‘TECHNIQUES Pipe ‘Doulle Wall Exposure Double wall viewing [_] Doub Fi Oo ww = ] a roclsporsie | TER pe —) — Soureete abet [Source ton ie peter eer | Begins ree ree ‘Designation |___istance(mm) Distance(me) At AGE HAT OG. 8 2am [was [om *o Acceptance Criteria: [ASMESEC DxED 2019 Fimor Fim Gra Wilder Name ® Postion. |welgertan| Matt/O | interval observation ne hiekness i) | ee nace ‘DENG SHUIGING /AWH 007 36 | awnoor | Pxssemm | A NSO 7 Specimen No-Ot 2 NSD z REMARKS eT Ty eFocay Taeaes LustofAvbrevationsusedinthe | _}E5 Screen Dorr See report S]tortack oc reneaton SU se hearer Tor etnac 18} serscrs Poo FREPARED BY eo i J are "18.0820 Nabe / DESIGNATION / A hel noruove.t cue a “er Marine & gheesg Services | P.0.80x24495 | Tower 40 | 20°Floor | Mina Road | Sharjah UAE | Tei+97365503300 emanemarcom | npesenfarierouecam ARIES RADIOGRAPHIC TESTING REPORT PROJECT NO: N/a [ARIES JOB Ni vari 361 408 DETAILS TEST METHOD DETAILS cient + CHINA GEZHOUBA GROUP CO LTO UAE Image Quality Indicator (0!) 2 (ASTM 18.06 PROvEcr/vesset: 2 /PaR “Sensitivity 1: /ASPER ASME SEC VT-276 Report No + PaR-002-8F-002 Density 2035 Inspection Date + 18.04.2021 Geometric Unsharpness [oar lob location / Place + SANA |Sereene [Front & Back) Discription/ WPS/POR No. 'par-o02 No. of Exposure |Weld Process 3 /GTAW, | Exposure Time post We Hee Treatments :/W/A source ye surface Condon + ASClEANED source Atty sag of Examination a Xeraytube olagecurent] —: NVA number of Repats(maeommee crete “GHSE/P 337 ewoT/iPOR/AT oul orm | CJ Fe To] Segoe ~~] Sigh wlviwing EE] Shen Tino reowwauts | TZ pe Det Wt gone Donte va viewing [] te Okey Seainpel SS aaTae Fine Sous iota | — Sa AT Esiecevea aces rea septa Designation Distance(mm) Distanca(mm) Asa ALG. 8 AST ALO 32mm a 697 son Acceptance Criteria [ASMESECIXED 2m Fim or Film Grading ‘Welder Name # Position. | Welder an | _Pite/00 Interval Observation " cin | ena! fe [_ aa BeNGSHUGNG/AWnCOT | —_6& | Awan? | arxSsenmn | A 130 v Soren D 130 z 7 REMAN ace ed assy eos = SEES rom Wien oe HSeet ams Pe ees a net Sete ‘alors Sees 6 ‘VERIFIED BY one . ig ow yy Wi, oiler, (f} iro Ws) Se onte-nodann =< // onre-sgon am pac /oesexumon aie *™) CAE, vores SS SPECU —orspernon eee q ‘Asles Marine & Engineering Services | P.0.80x:24496 | Tower 400 | 20" Floor | Mina Road | Sharjah, UAE | Tel:+97165503300 sm | ngelon geese sam a —_— <2e< MECHANICAL - TEST REPORT fRepor no ore asm 0b No Tan Ls sigan Sue sac on eRe 803/554 Teste Equipment une 203/18 Ivara soectetion 1 ASTM ALG. ASTM IDG GR 8 ame uation Pan Sample Receipt One noe [waa roces/ Poston estate aeoezm Jel Name welder Sample Racin Condon 1 Adegate resting |enitcton WS POR No} tranoot Location of Prermance {A06St Abu Dna [ease rest ‘estates ‘swe orve 2019 wn Tienes | we = Tensile tonath Somoleo ‘Character of ature and Location 5 = |= Mpa = oraeae ona wa soe | ee ss 27 76,00 Duet Fracure /Parent Metal rssaa ona /72 08 a | an 55 520 75,400 Ductile Fracture / Parent Maal Soecimen sino ‘beration ‘ema oraeaa on / Face ® = noses Soo rece ona / 82 | * = Noval aeecs Stator rene 702 wa oot = 2 Newel eects ‘ato rene onz/ naz Root 5 1 Te a Stee ‘pawn lssue oat: 2908 2021 Woe: The results relate only tothe WBme¥asted Tis test report shall not be reproduced except in fll without approval of the laboratory and sa ne broduce part of the report. Sample dezciption i given as described by the customer, Sampling snot carted aut by the laboratory. Wr =— ERAcies MACRO EXAMINATION - TEST REPORT Repo no rae2e oz ‘ries WT Job No niet [cstmer name ioe Test Temperature we Lu cuctptan ttm Suc ete Pe Moe 8603/5580 sg tgugment MAS 42.20 ater Specteton [ASTM A106 GR 8+ ASTAAIOE GR & Jreme ef uaiieation rar Sample Receipt Date ‘042021 [wets process / Poston craw ses estoe s0n2021 Welder tame / weer. 1M DENG SHUICING /A¥H-007 ‘Sample Receipt Conon Adequate fortsting I denaeation (WPS /POR No.) rawca locaton ofPerformance _—_ ADFS Lab, Abu Dhabi IMACRO EXAMINATION ‘Test Method {ASME SEC IK: Ed. 2019 sample ID Observation Result 973924 /002/ No visual Defects satisfactory Issue Date: 29.08 2021 sna ETERS na © nd ofthe Report lest report shall not be reprodu ‘Note: The results relate only to the items tested, Reviewed. without approval afte laboratory and shall not produce part of the report. Sample description is gen as described by te cuttomer. Sampling is not carried aut bythe laboratory a = -<@Recics HARDNESS SURVEY - TEST REPORT Page 0300 Reon ne Oa ae Tes obo wa Letom Che eta Gwe 0 elaine 7 soe ein See et ec ned Poe 5037554 ang apa sowie ste secten si asoso. as soe 8 jane cuteston ron same teceinooe ——:n.0nzs pat rs /oton sew ee exo - mono hate name / weir. a | oa | 1 | par BD [levee Te 4 petaal Revue | > 173;148;14 iSiss sa a) of 462, 31.5 1 1 Name:o| | __ te Be Sg [fe OH 10204 8. 136R This product moots the requirements of EN 10204 2.1 as Quality System Registered to ISO 9001 \This is to certify that the consumable conform wi al ‘stahidaids. A PS AS IY A TEA) 1S0 90011AKE 4 fy LIB SUE PE AA A LR REZ BR BME ature RA BL Rhee she: 4H OU. LSE. GAIA MBHLS Add=1 Dan ynag Rd. Ziliujing , Zigong Sichuan ,China Tel. 0813-2400365 Fax. 0819-2406328 Post Code 643010 E-nail:dxyhs@sina. on

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