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master-mppt-solar-charge-controller-user-manual-v2-2

This manual provides essential safety, installation, and operation instructions for a solar charge controller. It emphasizes the importance of proper installation, connection of protective devices, and correct wiring to prevent hazards. Additionally, it outlines system voltage identification, battery types, charging parameters, and troubleshooting tips for common issues.

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0% found this document useful (0 votes)
17 views

master-mppt-solar-charge-controller-user-manual-v2-2

This manual provides essential safety, installation, and operation instructions for a solar charge controller. It emphasizes the importance of proper installation, connection of protective devices, and correct wiring to prevent hazards. Additionally, it outlines system voltage identification, battery types, charging parameters, and troubleshooting tips for common issues.

Uploaded by

bkpm23
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Important safety instructions (Please keep this handbook for future

reference. Please read all instructions and precautions in the manual


carefully before installation.)
This manual contains all the safety, installation and operation instructions of this
series solar charge controller (hereinafter referred to as "controller"):
➢ Install the controller in a well ventilated place. The controller’s case temperature may be very high
during operation. Please don’t touch the metal shell directly to prevent burns.
➢ It is recommended to connect fuse or circuit breakers to the input, load and battery terminals to
prevent electric shock hazard during use.
➢ After installation,check all wiring connections are secure, so as to avoid the danger of heat build-up
caused by virtual connection.
➢ If the controller does not display properly when first use, please cut off the fuse or circuit breaker
immediately and check whether the wiring connection is correct or not.
➢ If the solar system needs to connect the inverter, please connect the inverter directly to the battery,
instead of the load terminal of the controller.
➢ Don’t disconnect the battery when the controller is charging. Otherwise, it may damage the DC load.

System Voltage and Battery Types


1)The controller identifies the system voltage according to the battery voltage at start-up. And the controller
will re-identify the system voltage after power-off and restart. Please confirm the system voltage displayed
in controller is consistent with the actual voltage. Otherwise, need to recheck the battery pack voltage.
Note: Please refer to Table 9 for the battery system detailed system identification voltage.
2)The controller has set 3 kinds of conventional battery charging parameters (Table 1) . To charge other
types of batteries, please select “USE” , then set up by PC software or APP. To charge lithium battery ,
please select “Lit”, then set up on the controller, APP or PC software.
Constant voltage Floating voltage
Battery type 1. C = Cell’s constant charging parameter.(9≤F<C≤15)
= C*N(V) = F*N(V)
2. F = Cell’s floating charging parameter.(9≤F<C≤15)
Flooded(FLD) 14.6 * N 13.8 * N 3. N = Series number of battery.
Sealed(SEL) 14.4 * N 13.8 * N [e.g. N=2,battery system is 24V]

Gel(GEL) 14.2 * N 13.8 * N 4. Example:If battery system is 48V,then N=4;If the cell's
voltage C=14.6V, then Constant voltage= 14.6*4=58.4V.
User (USER) C*N F*N

C ell Sp eci fica tion Re fere nc e S ett ings


Set the charging and protection parameters 6 cel ls S06 : 2 2.2V
N omina l Vol ta ge:3.7V
in s eries N omi nal Vo ltage
Li-ion(Lit) according to the specifications of the S05 : 2 5.2V
C harge Volt age: 4. 2V
C harge Volt age
selected lithium batteries. S07 : 1 6.2V
C ut -off Vol tag e:2 .7V U nder- vol t pr otec t ion

Table 1 (The MPPT controller can not wake up lithium ion battery.)
Strip Indicator Instruction
User can identify the controller current working status according to the flash rule of the light. (Red - ALARM,

2
4.Serial connection (string) of PV modules
The Table 4 is the quantity(N) of PV modules in series, for reference only.
Voc * N = PVinput < DC150V
System Voc<23V Voc<31V Voc<34V Voc<38V Voc<46V Voc<62V
Voltage Max. Best Max. Best Max. Best Max. Best Max. Best Max. Best
12V 6 2~3 4 2 4 2 3 1 3 1 2 1
24V 6 3 4 2 4 2 3 2 3 2 2 1
36V 6 4 4 3 4 3 3 2~3 3 2 2 1
48V 6 5 4 4 4 4 3 3 3 3 2 2

Voc * N = PVinput < DC300V


System Voc<23V Voc<31V Voc<34V Voc<38V Voc<46V Voc<62V
Voltage Max. Best Max. Best Max. Best Max. Best Max. Best Max. Best
48V 13 5~8 9 4~6 8 4~6 7 3~5 6 3~4 4 2~3
96V 13 10~12 9 7~8 8 6~8 7 6~7 6 5~6 4 4
Table 4
5.DC Load Output Voltage and Max. Discharge Current
The controller has DC LOAD output function, and its output voltage range is the same as battery pack.
For example, if the battery’s voltage is 48.6V, the instant DC output voltage is 48.6V, too.
It can supply power to DC LOAD continuously if the DC LOAD’s current in within the rated range.
When the DC LOAD’s working current is 100%-120% of rated current for 5 minutes, DC LOAD will be
OFF.
As soon as DC LOAD’s working current is over 120% of rated current, the DC LOAD will be OFF
immediately.
To restart DC LOAD, user should set Load Type to “ON” or “USE” manually through controller/APP/PC.
6. Steps of Switch on and off


Figure 3
Make sure that the controller is installed and connected as above
Opening process:
Step 1: open the circuit breaker on the battery side(breaker), make sure that the controller is connected
with the battery (the LCD of the controller will display the content), and set the battery type.
Step 2: if you need to use the DC load output, then set the output control mode first, and then open the
DC output circuit breaker(breaker).

4
Step 3: open the circuit breaker on the input side of the solar panel PV(breaker), if the PV input voltage
is in the charge range of the controller, then the controller will enter the charging state.
Closing process: turn off the circuit breaker in turn:

Warning:
➢ If the system needs to connect the inverter, please connect the inverter directly
to the battery, and do not connect with the load end of the controller.
➢ When the controller is in the normal charge state, do not disconnect the battery
connection, otherwise the DC load may be damaged.Therefore, the damage to
the controller will not be within the warranty.

7.Communication port description


The communication port of the controller is compatible with RS485-USB communication cable for real-
time monitoring by PC software and Wi-Fi module to have remote cloud monitoring by APP.
The communication port is a standard 8 pin RJ45 interface, and the pins are defined as follows(Table 5):
PIN Function
1 RS485-A
2 RS485-B
3 Dry contact
4 Dry contact
5 GND(isolation)
6 GND(isolation)
7 +5V(isolation)
8 +5V(isolation)
Table 5 ( Figure 4 )
(Note:The pin definition is applicable to our related products ONLY!)
When the Load output is off due to the triggering protection mechanism, the dry contact output interface
is ON (low impedance). Otherwise, it is OFF (high impedance).Dry contact access voltage 5V~12V.
The controller has dual RS485 communication ports. It can be used for parallel connection.
If need to monitor multiple controllers centrally, please set the device address order (1~254) of the
controllers accordingly. For example, 5 controllers in parallel connection and monitor centrally, set
controllers’ address order as 1, 2, 3, 4, 5. (Figure 5)
If want to monitor the multiple controllers in Master-Slave communication, set the host device address to
255. For example, 5 controllers in parallel connection, just need to set the MASTER controller address
order as 255.

( Figure 5 )

8.Operation

5
8.1 Function key

Buttons Instruction
UP Page up and numerical increase
DOWN Page down and numerical reduction
ENTER Enter in
ESC Exit and save data
Table 6
8.2 Menu introduction(Table 7)

Main menu Display contents Introduction


Normal work will display No Fault.
Abnormal work will display relevant Faults:
BatOVP:battery overcharge protection
PVOVP:PV input over voltage protection
ChgOCP:over Charge current protection
LoadOCP:load output over current protection
Fault: BatOTP:battery over temperature protection
CHGOTP:MPPT internal over temperature protection
PVUVP mean:PV input low voltage protection
Stop Charge: Communication command control stops
charging
Unidentified: Battery system identification error (for lead acid
batteries)
Work Status
Charging mode: CC or CV or CF
PV Volt: PV input voltage

After accessing the battery temperature line, the real-time


Bat Temp:
temperature of the battery pack will be displayed.

HS Temp: Temperature of heat sink


Load Current: DC load output current
Charge Current: Charging current
Charge Power: Charging power
Charge Volt: Charging voltage
Load: ON Mode DC Load control mode:ON/OFF mode.
BatLoadOff: Under voltage turn off DC load.
BatLoadOn: Recovery voltage turn on DC load.

Load: Light Ctrl DC Load control mode:Light Ctrl mode.


PV Load On: If PV is less than this voltage, the dc load can be turned on.
Delay Time: Delay time of turnning on DC load.
DC Load control mode:Time&Light(PV) control mode:
Load Set Load: FT1-LigCtr-X
PV Load On: FT1-LigCtr-X :Shut down after X hours in the dark.
Setting Ctr2: FT1-LigCtr-X Defines the PV voltage at which the sky turns dark.
FT2-LigCt-X :Turn on X hours before daylight.
PV Load Off:
Defines the PV voltage at which the sky brightens.
Load: D-Time Ctrl
DC Load control mode:Dual period control mode.
――NO――OFF――
Turn on time and turn off time of the dc load in the morning.
am 05:10 06:30
Turn on time and turn off time of the dc load in the evening.
pm 18:30 21:30
Time: System clock setting.
Time&Addr Set
Date: System date setting.

6
Addr Controller device address number setting
Lead-acid battery type(GEL,SEL,FLD,USER).
Type:USER 12V:Auto
Quantity of batteries in series.
Bulk Volt :
Cell’s constant charging voltage setting.
Float Volt :
Cell’s float charging voltage setting.
MaxChgCurr :
Max.Charging Current setting.
Over Volt :
Cell’s over-voltage protection voltage setting.
(Recovery) :
Cell’s over-voltage recovery voltage setting.
Under Volt :
Cell’s under-voltage protection voltage setting.
(Recovery) :
Bat Set Cell’s under-voltage recovery voltage setting.
Type:Li-ion Lithium ion battery type.
Full Volt : Full charging voltage setting.
NormalVolt : Nominal voltage setting.
MaxChgCurr : Max.Charging Current setting.
Over Volt : Over-voltage protection voltage setting.
(Recovery) : Over-voltage recovery voltage setting.
Under Volt : Under-voltage protection voltage setting.
(Recovery) : Under-voltage recovery voltage setting.
12/24/36/48V100A Controller type
Li BAT CHG SYS System voltage
Load : DC load output control mode after user set
Information
TOTAL : Total energy from this machine
Firmware : Firmware Ver.
Bat : Battery Type display

9.Common fault and trouble shooting.

Common Problems Possible Reasons Solution

Check the wiring sequence of power line


Controller cannot start up, Battery positive and negative reverse
connector plug and reconnect in the right
screen can not be on connected
order

Check the wiring sequence of power line


Controller not charging, PV PV Input positive and negative reverse
connector plug and reconnect in the right
voltage undetectable connected
order

PV Vmpp voltage must be greater than Vbat.


Number of solar panels is too less in
Please refer to the proposed series-parallel
series and PV voltage is low
scheme(Table 4)
Charging and standby keeps
circulating It may occur in cloudy weather or in
Normal phenomenon
early morning and at dusk
Unreasonable configuration of solar Based on sufficient power, please refer to the
panels proposed series-parallel scheme(Table 4)

Controller is on and PV The controller can not recognize


Check whether battery voltage in LCD is in
voltage is normal, but not battery system voltage (The “System”
the range of controller system recognition
charging in LCD flashes)

Solar panels number are too less to


Increase solar panels quantity
The battery is in a low energy generate enough energy
state or emptying for a long
time Battery capacity is too small to Store
Increase battery capacity
enough energy

Table 8

7
10.Parameters(Table 9)
M48L80 M48L100 M48H80 M96H50

MPPT efficiency ≥ 99.5%

Standby power < 3‰ Rated power

Battery system voltage Automatic recognition 48V 96V


Product category Heat-dissipating method Natural-cooling
9~15Vdc(12V sys) \ 18~30Vdc(24V sys) \
Battery system voltage range(Lead acid) 36~60Vdc 72~120Vdc
32~40Vdc(36V sys) \ 42~60Vdc(48V sys)

Li-ion battery system 9~60Vdc 36~60Vdc 72~120Vdc

Max.PV input voltage(VOC) DC150V DC300V

Start the charge voltage point Battery volt. + 3V Battery volt. + 10V Battery volt. + 20V

Low input voltage protection point Battery volt. + 2V Battery volt. + 5V Battery volt. + 10V

Over voltage protection point DC150V DC300V

Input Over voltage recovery point DC145V DC295V

Characteristics 12V system 1040W 1300W - -

24V system 2080W 2600W - -

Rated PV power 36V system 3120W 3900W - -

48V system 4160W 5200W 4160W -

96V system - - - 5200W

Battery types (Default Gel battery) Sealed(SEL), Gel(GEL), Flooded(FLD), User-defined(USE), Li-ion(Lit)

Charge Charge rated current 80A 100A 80A 50A

Characteristics Output voltage stability precision ≤ ±0.2V

Charge method 3-Stage: CC(Constant current fast charging),CV(constant voltage charging),CF(float charging)

Load voltage The same as the battery voltage

Load rated current 80A 100A 80A 50A


LOAD
Load control mode On, Off , PV voltage control, Dual-time control, PV + Time control
Characteristics
Low voltage protection The default protection point is 10.5V, and it is restored to 11V (can be set)

Setup method PC software / APP / controller display

Display mode LCD (128*64 dots) &backlight


Display & Dry contact access voltage 5V~12V
Communication Dual RJ45 port / RS485 protocol / Centralized monitoring / Support Modbus
Communication mode communication protocol / PC (via RS485-USB Cable) & APP (via Wi-Fi module or
Bluetooth module) support WiFi module for APP cloud monitoring
Protect function Input-output over \ under voltage protection,Prevention of connection reverse protection etc.

Operation ambient temperature -20℃~+50℃

Storage temperature -40℃~+75℃

IP(Ingress protection) IP43

Max. connection size 50mm2


Other Parameters
Recommended breaker ≥120A ≥150A ≥120A ≥80A

Net weight (kg) 7.1

Gross weight (kg) 8.8

Product size(mm) 420*280*95

Packing size(mm) 510*368*210

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