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WI-CT-013 Run Production_Rev 01

The document outlines the work instruction for running production at Audio Handle Sdn. Bhd., detailing steps from updating the production schedule to managing product quality and handling abnormal processes. It includes guidelines for production personnel on setup, quality checks, and documentation, as well as procedures for segregating waste materials. The instruction ensures compliance with ISO standards and emphasizes the importance of quality control throughout the production process.

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ZAID ISMAIL
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3 views3 pages

WI-CT-013 Run Production_Rev 01

The document outlines the work instruction for running production at Audio Handle Sdn. Bhd., detailing steps from updating the production schedule to managing product quality and handling abnormal processes. It includes guidelines for production personnel on setup, quality checks, and documentation, as well as procedures for segregating waste materials. The instruction ensures compliance with ISO standards and emphasizes the importance of quality control throughout the production process.

Uploaded by

ZAID ISMAIL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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AUDIO HANDLE SDN. BHD.

WORK INSTRUCTION
COVER PAGE
DOCUMENT NO. WI-CT-013 REVISION 1
EFFECTIVE DATE 04-08-2020 PAGE 1 OF 3
TITLE : RUN PRODUCTION

REVISION HISTORY
REV EFFECTIVE DATE DESCRIPTION OF CHANGE PARAGRAPH
0 02-05-2017 Reset revision number into zero after All
integrating and migrating existing documents
to meet ISO 9001:2015 and ISO 14001:2015
requirements.

1 04-08-2020 Add Production Record Book document number Page 2

SIGNATURE DESIGNATION DATE

INITIATOR Engineer

APPROVED Managing Director


AUDIO HANDLE SDN. BHD.
WORK INSTRUCTION
DOCUMENT NO. WI-CT-013 REVISION 1
EFFECTIVE DATE 04-08-2020 PAGE 2 OF 3
TITLE : RUN PRODUCTION

STEP DESCRIPTION / EXPLANATION

1.0 Base on the customer order or forecast, planner shall update into "Production Schedule" board.

2.0 Production personnel shall base on the Production Schedule board to run products.

3.0 Production personnel shall refer "WI-CT-002 Tooling Request" for issuing tooling.

4.0 During the setting up of products, production technician should refer to PSR and latest Machine Set-up
Parameter. Production technician must also to ensure the punching set mileage NOT exceed 95km base on
"Punching Mileage Monitoring Record". If the punching set mileage is reach 95km, the punching set must
sent to engineering department for maintenance.

5.0 After completing the setting up of products, production technician must clear all tools from machine and
place the tools into designated area (tools container).

6.0 Production technician should trial run the products and pass to QC to verify "OK" before begin with
mass production.

7.0 When the products accepted by QC, production personnel shall record the final parameter setting into
new Machine Set-up Parameter . (for next setting reference)

8.0 Mass production only allow to start after the new Machine Set-up Parameter verify by appointed
person only. (Supervisor and above)

9.0 During the mass production, production personnel shall check the products dimension for every
beginning and end of materials.

10.0 Production personnel shall pass products sample to IPQC :-


i) Single Winding - 2 hourly
ii) Cross winding - every reel

11.0 Products Condition :-


i) Accepted Products - Must pass through dimension and cosmetic.
- Packing the products (full box) and send to WIP area.
ii) On hold Products - Minor cosmetic defects and loose winding.
- Products shall affix label of condition of products and send to
"On hold Area".
iii) Reject Products - Failed on any dimension or cosmetic.
- This reject products shall scrap by production personnel
immediately and send to scrap area.

12.0 Production personnel must records all production quantity in the "Production Record Book".
(FF-PROD-039)
13.0 After completing mass production, production personnel shall return the tooling
(Refer to WI-CT-002:Tooling Request)
AUDIO HANDLE SDN. BHD.
WORK INSTRUCTION
DOCUMENT NO. WI-CT-013 REVISION 1
EFFECTIVE DATE 04-08-2020 PAGE 3 OF 3
TITLE : RUN PRODUCTION

STEP DESCRIPTION / EXPLANATION

Abnormal Process Control

1.0 Any process which does not follow normal process procedure is abnormal process.

2.0 Supervisor should report all abnormal processes happen in production floor to department head.

3.0 Production department head should call meeting to discuss what action to be taken on the products
produce under abnormal process. This meeting should include QA and Sales personnel, Management if
necessary.
3.1 Production staff must immediately identifies or indicate the product produced under Abnormal
Process properly before transfer to QC

4.0 QA personnel should Isolate all products produce under abnormal process. Perform 100% checking on
the products before transfer to store.

Segregation of items

1.0 Following items will be kept and segregate by type in order to re-use, recycle or scrap.
a) Paper Core
b) Plastic Core
c) Plastic Bag
d) Carton Boxes
e) Waste Carrier Tape
f) EPS Core

2.0 Production personnel shall keep and store above items to its located location.

3.0 Waste Carrier Tape should be weight and record into FF-MR-002: Disposal of Waste Item.

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