BUS5 140 notes
BUS5 140 notes
What What resources/what amounts When Needed/scheduled/ordered Where Work to be done How Designed Who To do the work
More recent: During 1940 – 1950, Toyota was on the edge of bankruptcy Taiichi Ohno was credited for the Toyota Production System Drive out all unnecessary or static
processes or items in a system to keep cost low:
Operations Management Notable Figures: Frederick W. Taylor “Father of scientific management”, George Danzig “Linear Programming and Simplex Method”, Thomas Saaty
“Analytical Hierarchy Process”, Nash “Nash Equilibrium”
Goods VS Servies:
Goods: Tangible product, Consistent product definition, Production usually separate from consumption, Can be inventoried, Low customer interaction
Service: Intangible product, Produced and consumed at same time, Often unique, High customer interaction, Inconsistent product definition, Often knowledge-based, Frequently
dispersed
Productivity = Outputs/ Inputs Partial measures: output/(single input) Multi-factor measures: output/(multiple inputs) Total measure: output/(total inputs)
MEASUREMENT PROBLEMS: Quality may change while the quantity of inputs and outputs remains constant, External elements may cause an increase or decrease in productivity,
SECTION 2:
MODULAR DESIGN OR MODULARITY: Subdivide a system into smaller parts (modules) that can be independently manufactured, and used in different systems to drive multiple
functionalities
PROCESS ANALYSIS AND DESIGN: Flow Diagrams - Shows the movement of materials, Time-Function Mapping - Shows flows and time frame – Reduce delays etc, Process
Charts - Uses symbols to show key activities – Focus on value adding key activities, Service Blueprinting - focuses on customer/provider interaction
Capacity: Upper limit of the rate of output Measures of capacity: Capacity of $30 million a year 100 televisions a day There are 150 beds in a hospital Design capacity vs
Effective Capacity: Design: the maximum an object is designed for Effective: design capacity minus allowances So, effective < design
Breakeven analysis: Break Even: The output at which total cost equals total revenue Cost: Fixed Cost Variable Cost = VC/unit x Output Total Cost = Fixed Cost + VC/unit x
Output Revenue: Price x Output Break-even is the output where: Revenue = Total Cost
Break-even in units: BEP = FC / (Price – VC) Break-even in dollar value: BEP$= FC/ ( 1 – VC/Price) Note: FC: fixed cost VC: variable cost
Realities of forecasting: A statement about the future value of a variable of interest such as demand. Assumes causal system past ==> future Forecasts are rarely perfect
because of randomness Forecasts more accurate for groups vs. individuals Forecast accuracy decreases as time horizon increases
Qualitative Methods: JUDGMENTAL FORECASTS Executive opinions, Sales force opinions, Consumer surveys Delphi method Opinions of managers and staff Achieves a
consensus forecast Predict when an event will take place
Decomposition of a time series: TIME SERIES FORECASTS Trend - long-term movement in data Seasonality - short-term regular variations in data Cycle – wavelike variations of
more than one year’s duration Irregular variations - caused by unusual circumstances Random variations - caused by chance
Forecasting Errors: FORECAST ACCURACY Error - difference between actual value and predicted value, Mean Absolute Deviation (MAD) Average absolute error, Mean Squared
Error (MSE) Average of squared error, Mean Absolute Percent Error (MAPE) Average absolute percent error
SOURCES OF FORECAST ERROR: Model may be inadequate, Irregular variations, Incorrect use of forecasting technique
FORECAST ACCURACY Note: Number of forecasting errors may or may not be the same as the number of data points