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Wheel Loader - Mod - 01 - OperSta - Cab - EN - STU

The document outlines a training module for service technicians on the 950 GC Wheel Loader's operator's station. It includes objectives, learning outcomes, competency standards, and detailed laboratory exercises aimed at helping participants identify and explain the functionality of various components. The training is designed for Level II field service personnel and combines theoretical learning with practical application.

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Fabricio Giañez
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© © All Rights Reserved
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0% found this document useful (0 votes)
16 views13 pages

Wheel Loader - Mod - 01 - OperSta - Cab - EN - STU

The document outlines a training module for service technicians on the 950 GC Wheel Loader's operator's station. It includes objectives, learning outcomes, competency standards, and detailed laboratory exercises aimed at helping participants identify and explain the functionality of various components. The training is designed for Level II field service personnel and combines theoretical learning with practical application.

Uploaded by

Fabricio Giañez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

GLOBAL MANPOWER DEVELOPMENT

Wheel Loader 950 GC


Operator's Station (cab)
MODULE 1 - PARTICIPANT MATERIALS (COMPETENCY STANDARD)

SERV1987

CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the POWER EDGE
trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
and may not be used without permission. © 2013 Caterpillar Inc. All Rights Reserved.
Caterpillar: Confidential Yellow
SERV1987 - 12/13 -2- Module 1 - Operator's Station (cab)

TABLE OF CONTENTS
MODULE DESCRIPTION������������������������������������������������������������������������������������������������������������ 3
LEARNING OUTCOMES������������������������������������������������������������������������������������������������������������ 4
COMPETENCY STANDARD������������������������������������������������������������������������������������������������������� 5
LABORATORY EXERCISES������������������������������������������������������������������������������������������������������� 7
LESSON PLAN�������������������������������������������������������������������������������������������������������������������������� 12

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SERV1987 - 12/13 -3- Module 1 - Operator's Station (cab)

MODULE DESCRIPTION
• Module Objective This 950 GC Wheel Loader module is designed to prepare the service technician to
locate and describe the functionality of the components located around the machine
and in the operator’s station. Lab exercises will be used for skills development and
a knowledge check.

• Competency Statement Upon completion of this course, the participant will be able to locate, identify, and
briefly explain the function of components in the operator’s station of the 950 GC
Wheel Loader.

• Classroom/Lab Ratio This module is comprised of approximately 40% theory (classroom presentation)
and 60% practical application (lab exercises).

• Audience Level II--field service personnel, resident mechanics, technical communicators, and
shop technicians. All participants should have a working knowledge of basic
electrical, electronic, and hydraulic control systems on Cat machines.

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SERV1987 - 12/13 -4- Module 1 - Operator's Station (cab)

LEARNING OUTCOMES

• Module Learning Outcome This 950 GC Wheel Loader Operator’s Station module is designed to introduce the
operator’s station and to identify the location and function of the operator controls,
switches, and cab mounted components.

• Visual Presentation Participants will take notes on the wheel loader features as well as the location and
function of each component during a visual presentation, and meet the following
learning outcomes during the Operator’s Station module:

• Identify the location and explain the functionality of the machine operation
controls and switches during a lab exercise.

• Identify and explain the function of the operator’s station components during a
lab exercise.

• Lab 1 Given the Lab 1 Worksheet, identify the location of the machine operation controls
and switches during a lab exercise.

Given a 950 GC Wheel Loader and the Lab 2 Worksheet, identify and explain the
function of the operator station components during a lab exercise.

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SERV1987 - 12/13 -5- Module 1 - Operator's Station (cab)

COMPETENCY STANDARD

MODULE PRE-WORK

• Prerequisite Courses Prerequisite courses should be completed prior to participating in this course.

• 950 GC Wheel Loader Web-based Training Course No. 40982

• Prerequisite Assessments T

• Suggested Reading T

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SERV1987 - 12/13 -6- Module 1 - Operator's Station (cab)

RECOMMENDED DELIVERY

• Qualifications Personnel delivering this module should be a Caterpillar Instructor Accreditation


Program (CIAP) Level 1 Instructor.

• Media Presentation and Practical Prior to conducting the module, gather the following materials:
Given (PARTICIPANT MATERIALS)
❏❏ PDF: “Operator's Station (cab)” (This PDF includes the Instructor Material and
the Text Reference.)

• Resources for Participants Prior to conducting the module, pass out the following to participants:
(Participant Materials)
❏❏ PDF: “Operator's Station (cab)” (This PDF includes Participant Material and
the Text Reference.)

• References (Additional Media) Service Manual Modules  Media No.

950 GC Wheel Loader Operation and Maintenance Manual SEBU9108

• Environment Classroom

Minimum 4 participants; maximum 8 participants

❏❏ 4 Tables; 2-3 participants/table

❏❏ Projector

❏❏ Whiteboard

❏❏ Training simulator

Lab

Participant/Instructor ratio = 8:1 (suggested maximum)

❏❏ 950 GC Wheel Loader

• Estimated Time of Delivery 1 HRS, 50 MIN

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SERV1987 - 12/13 -7- Module 1 - Operator's Station (cab)

LABORATORY EXERCISES

• Instructor Note The following section provides directions to set up, facilitate, and assist during the
lab exercises.

Some lab exercises are the written type with worksheets, while other labs are
the traditional “on the iron” labs. Answers are provided in this document for the
worksheet exercises.

The participant lab sheets, along with accompanying materials, are located in the
Student Material PDF (included in the module PDF).

At the beginning of each lab, review the lab description.

NOTE: Discuss safety procedures with the participants for each shop
lab (i.e. safety glasses, clothing). Safely Home. Everyone. Every
Day.™

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SERV1987 - 12/13 -8- Module 1 - Operator's Station (cab)

LAB 1: Right Console Component Identification

• Safety Participants will adhere to all site specific safety regulations.

• Instructor Note Classroom Exercise

Participants will identify the location of the machine operation controls and switches
on the Lab 1 Worksheet.

Explain the process for filling out the worksheet (distributed during the visual
presentation).

Inform participants they may refer to the Operation and Maintenance Manual or
class notes while completing the worksheet.

Discuss completed worksheet with the class.

• Materials Needed ❏❏ Lab 1 Worksheet

❏❏ 950 GC Wheel Loader Operation and Maintenance Manual

• Lab Preparation Prior to conducting the lab exercises, perform the following steps:

❏❏ Prepare a safety briefing for the lab to be conducted.

❏❏ Select the Machine to be used in the lab exercise.

❏❏ Review the lab exercise to ensure participants can demonstrate their ability to
accomplish the objectives.

• Participant Instructions Each group will need a laptop, for SIS Web. Assign a machine to each group. Use
the lab worksheet to complete the exercise.

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SERV1987 - 12/13 -9- Module 1 - Operator's Station (cab)

10 5
6 1 12
8 11 2

4 9
13

7 3

9
LAB 1: Right Console Component Identification NAME: DATE

Directions: Fill in the blanks next to the component name with the correct number.

Transmission kickdown button Transmission neutralizer disable switch

Horn button Automatic/Manual shift switch

Bucket control lever Quick coupler switch

Lift arm control lever Reversing fan switch

Coupler control lever (optional) Rear window defroster switch

Implement lockout switch Ride control switch

Secondary steering switch

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SERV1987 - 12/13 -10- Module 1 - Operator's Station (cab)

LAB 2: Operator Station Component Identification

• Safety Participants will adhere to all site specific safety regulations.

• Instructor Note Classroom Exercise

Participants will identify and explain the function of the operator station components
on the Lab 2 Worksheets.

Explain the process for filling out the worksheets (distributed during the visual
presentation).

Inform participants they may refer to the Operation and Maintenance Manual or
class notes while completing the worksheets.

Discuss completed worksheets with the class.

• Materials Needed ❏❏ Lab 2 Worksheets

❏❏ 950 GC Wheel Loader

❏❏ 950 GC Wheel Loader Operation and Maintenance Manual

• Lab Preparation Prior to conducting the lab exercises, perform the following steps:

❏❏ Prepare a safety briefing for the lab to be conducted.

❏❏ Select the Machine to be used in the lab exercise.

❏❏ Review the lab exercise to ensure participants can demonstrate their ability to
accomplish the objectives.

• Participant Instructions Each group will need a laptop, for SIS Web. Assign a machine for each group. Use
the lab worksheets to complete the exercise.

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SERV1987 - 12/13 -11- Module 1 - Operator's Station (cab)

LAB 2: Operator Station Component Identification NAME: DATE:

Instructions: During the lab exercise, use this sheet as a checklist when identifying components.

1. Brake oil pressure sensor

Function:

2. Hydraulic oil filter bypass switch

Function:

3. Hydraulic oil temperature sensor

Function:

4. Torque converter oil temperature sensor

Function:

5. Turn signal switch

Function: 

6. Hazard switch

Function: 

7. Fuel level sensor

Function:

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SERV1987 - 12/13 -12- Module 1 - Operator's Station (cab)

LESSON PLAN

• Instructor Note The following page should be used to create a module lesson plan.

Details within the lesson plan should include:

• Topic, i.e. Introduction, overview, etc.

-- Learning activities used to support each topic. (If it is broken down into
activities, they are to be notated here. Otherwise, list the slides used for the
topic.)

-- What will be delivered during this time, i.e. safety, attention getter, purpose,
etc.

-- Estimated time for each topic

• Breaks

-- Minimum of one morning/one afternoon

-- Approximate break time

• Lunch

-- Length of lunch

-- Approximate lunch time

The lesson plan provides areas for both estimated time and actual time. The
developer should populate the estimated time column as a guideline for instructors
using the material. The actual time column is to be used for the instructor to modify
the lesson plan as needed to fulfill his or her needs.

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SERV1987 - 12/13 -13- Module 1 - Operator's Station (cab)

LESSON PLAN
LEARNING ESTIMATED
TOPIC DELIVERY ACTUAL
ACTIVITIES TIME
Introduction Visual Presentation Instructor and participant introductions, Safety 15 minutes
briefing, learning outcomes, class agenda,
and hand out participant materials.

Cab Components Visual Presentation Classroom visual presentation of the 45 minutes


operator’s station; participants take notes on
component location and functionality using the
Lab 1 and Lab 2 Worksheets.

Lab 1 Participants will identify the location of the 20 minutes


machine operation controls and switches on
the Lab 1 Worksheet.

Lab 2 Participants will identify and explain the 30 minutes


function of the operator station components on
the Lab 2 Worksheets.

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