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B Ingersoll Rand (Ir) Rt-705 G Rough Terrain Forklift Parts Manual2

The document provides a detailed list of components and parts for various vehicle systems, including console and controls, 2WD and 4WD transmissions, and drive axle breakdowns. Each section includes item numbers, descriptions, quantities, and specific notes regarding effective serial numbers. The information is organized in a structured format for reference in maintenance or assembly.

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steveakasteve
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0% found this document useful (0 votes)
182 views385 pages

B Ingersoll Rand (Ir) Rt-705 G Rough Terrain Forklift Parts Manual2

The document provides a detailed list of components and parts for various vehicle systems, including console and controls, 2WD and 4WD transmissions, and drive axle breakdowns. Each section includes item numbers, descriptions, quantities, and specific notes regarding effective serial numbers. The information is organized in a structured format for reference in maintenance or assembly.

Uploaded by

steveakasteve
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CONSOLE AND CONTROLS - SHEET 1 OF 2

ITEM COMM.NO. DESCRIPTION QIY DIMENSIONS/NOTES


BOM 59416503*

11 59151522 Column (Effective with SN 1


152063) valve 59988311
- 59001560 Steering w/Column 1
(Effective SN 142051 to 152063, Including
SN141983, 141985, 142008,and142009)
52 59988311 Steering Valve 1
(Prior to SN 142051, Except SN 141983,
141985, 142008,and142009)
12 58858564 Steering Wheel (Effective with SN 152063) 1
- 59455709 Steering Wheel (Prior to SN 152063) 1
13 59128900 Steering Wheel Cap (Effective with SN 152063)
- 59773770 Steering Wheel Cap (Prior to SN 152063) 1
14 59461368 Nut (Steering Wheel to Column) 1
15 95921961 12 Pt. Screw 2 3/8-16 X 0.75"
16 95919254 H.H.C.S. 2 3/8-16 X 1.5"
17 95922373 Flat Washer 1 3/8

RT-700G D.4.3
-
2WD TRANSMISSION ()9076000)- INIERNAL BREAKDOWN-
I
IlE.\tl COMM.NO. DFSCRIPTION Q1Y DIMENSIONS/NOTES
BOM 59076000-1

3 N.S.S. Plug and 0-ring 12 KitC


3a 59420489 -0-ring 12
5 59140129 Pump Bolt 4
6 N.S.S. Sealing Plug 1 KitF
7 59421172 Case Bolt 16
8 59421560 Shift Hub Sleeve 2
9 59421552 Synchronizer Assembly 2
10 N.S.S. Sealing Ring 4 KitF
11 N.S.S. Washer 4 Kits F,J
12 N.S.S. Thrust Bearing 2 KitD
14 N.S.S. Thrust Washer 2 Kit I
17 N.S.S. Ball 1 KitC '"""'

18 N.S.S. Cold Start Relief Spring 1 KitC


19 59155804 0-ring 1 KitE
23 59155812 Plain Washer 3
24 59420836 Housing Gasket 1
25 59420885 Housing Bolt 2
28 59155838 4th Gear '-.... '-- 1 19t
29 59155846 3rd Gear 1 28t
-
30 59155853 2nd Gear 1 37t
31 59421545 1st Gear 1
32 59155861 4WD Output Spacer 1 -I 1"--

33 N.S.S. Bearing 2. KitD I

34 59421529 Spacer 1'--- - ............. -


35 N.S.S. Sleeve 1 KitD "f. I "".

36 N.S.S. Circlip 1 KitG


37 N.S.S. Expansion Plug 1 KitF
38 59155820 Modulated J-F-P, S o l e n o i d = 7 0 8 2 2 I R 1
---'"'
40 N.S.S. 0-ring 3 KitE
43 N.S.S. Thrust Washer 1 Kit I
44 59421479 Rear Bearing Spacer 2 -
45 N.S.S. Shim- .002" air KitH
46 N.S.S. Shim- .003" air KitH
47 N.S.S. Shim- .005.. a/r KitH
48 N.S.S. Shim- .007" air KitH
49 N.S.S. Shim- .015" air KitH
50 N.S.S. Shim- .020" air KitH .....

51 N.S.S. Reverse Idler and Input Shaft Bearing 4 KitD

RT-700G 35.B
4WD TRANSMISSION (59076018)- INTERNAL BREAKDOWN

IIEM COMM.NO. DESCRIPTION OIY DIMENSIONS/NOTES


BOM 59076018-1

3 N.S.S. Plug and 0-ring 12 KitC


3a 59420489 -0-ring 12
5 59140129 Pump Bolt 4
6 N.S.S. Sealing Plug 1 KitF
7 59421172 Case Bolt 16
8 59421560 Shift Hub Sleeve 2
9 59421552 Synchronizer Assembly 2
10 N.S.S. Sealing Ring 4 KitF
11 N.S.S. Washer 4 Kits F,J
12 N.S.S. Thrust Bearing 2 KitD
14 N.S.S. Thrust Washer 2 Kit I
17 N.S.S. Ball 1 KitC
18 N.S.S. Cold Start Relief Spring 1 KitC
19 59155804 0-ring 1 KitE
23 59155812 Plain Washer 3
24 59420836 Housing Gasket 1
25 59420885 Housing Bolt 2
28 59155838 4th Gear 1 19t
29 59155846 3rd Gear 1 28t
30 59155853 2nd Gear 1 37t
31 59421545 1st Gear 1
32 59155861 4WD Output Spacer 1
33 N.S.S. Bearing 2 KitD
34 59421529 Spacer 1
35 N.S.S. Sleeve 1 KitD
36 N.S.S. Circlip 1 KitG
37 N.S.S. Expansion Plug 1 KitF
38 59155820 Modulated J-F-P, solenoid = 70822IR 1 2 solenoids
40 N.S.S. 0-ring 3 KitE
43 N.S.S. Thrust Washer 1 Kit I
44 59421479 Rear Bearing Spacer 2
45 N.S.S. Shim- .002" air KitH
46 N.S.S. Shim- .003" air KitH
47 N.S.S. Shim- .005" air KitH
48 N.S.S. Shim- .007'' air KitH
49 N.S.S. Shim- .015" air KitH
50 N.S.S. Shim- .020" air KitH

- 51 N.S.S. Reverse Idler and Input Shaft Bearing 4 KitD

RT-700G 351
DRIVE AXLE (59005603) - INTERNAL BREAKDOWN (SHEET 2 OF 3)

ITEM COMM.NO. DESCRIPTION QfY DIMENSIONS/NOTES

- ------------ Rear Brakes


1 59381210 Rear Brake Outer Housing 2
2 59383323 R.H. Rear Brake Inner Housing 1
3 59088690 L.H. Rear Brake Inner Housing 1
4 59081244 DiscAssembly 4
5 59388708 Intermediate Disc 8
6 59088716 DiscAssenrrbly,Actuathlg 2
7 51025690 Actuating Disc Link 4
8 51025724 Actuating Disc Ball 12
9 51025732 Actuating Disc Return Spring 8
10 51025708 Actuating Disc Pivot Pin 4
11 51023736 Washer 4 112
12 59088757 Bolt 12 112-13 x4.75"
13 51023604 Stud 4 1/2-13-20 X 7.75"
14 51023612 Nut 4 112-20
15 59381319 Rear Brake Torque Pin 2
16 59381327 Brake Control Rod 2
17 59088724 Pin 2 1/8x1
18 59088732 Pin 2 5/8 X 1-3/8
19 59088740 SealAssenrrbly 2

RT-7()()(j 1.6.5

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