Operation Manual

Operation Manual
Medium Hydro-Excavation Vehicle

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Operation Manual Index

1.0 Introduction
1.1 Operation Manual Introduction
1.2 Copy Right Information
1.3 Safety Information

2.0 Modification of Appliance

2.1 Appliance Modification Policy

3.0 Appliance - Vehicle & Equipment

3.1 Appliance Overview
3.2 Cab Chassis
3.2.1 Cabin Features
3.2.2 Driveline & Chassis
3.3 Driving the Isuzu FXY
3.3.1 Isuzu FXY Owner’s Manual
3.3.2 Vehicle Documents
3.3.3 Driver License Requirement
3.4 Appliance Operations
3.4.1 Cabin Controls
3.4.2 UHF CB Radio
3.4.3 Power Take Off (PTO)
3.4.4 Hydro-Excavation
3.4.4.1 Vacuum
3.4.4.2 Hydro
3.4.4.3 Controls
3.4.5 Holding Tank
3.4.6 Automated Greasing System
3.4.7 Accessibility Devices
3.4.8 Stowage Devices and Equipment
3.4.9 Electrical Lighting
3.4.10 Vehicle Towing

4.0 Appliance Maintenance

4.1 Cab Chassis
4.2 Hydro-Excavation Appliance

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Operation Manual

1.0 Introduction

1.1 Operation Manual Introduction

The operation manual details specification relating to the performance and operation of the Hydro
Excavation appliance designed and manufactured by Bell Environmental.

Information provided in the manual will allow operators to gain a full understanding of the appliance in
the following areas:

 Operational efficiency
 Operational maintenance
 Safety and risk management

The manual has been produced in a binder to permit future amendments to be inserted, thereby
enabling each operator to keep an up-to-date reference document on the appliance.

1.2 Copyright Information

Information and drawings included in the operation manual remain the property of Bell Environmental
(R.A. Bell and Company).

Bell Environmental authorises Curtin Civil to use and reproduce the information contained within this
manual for training, operation and maintenance purposes. The information must not be provided to
other parties without the written permission from Bell Environmental.

Information offered within this manual in relation to OEM components remains the property of the
respective OEM.

1.3 Safety Information

The operation manual is provided as a guide and recommendation of practices to be followed when
operating the appliance.

All personnel are to thoroughly read and acknowledge information disclosed in the manual prior to
operating the appliance.

1. Only trained personnel are permitted to operate the appliance. All trained personnel must
follow Curtin Civil, Bell Environmental and OEM recommended practices.
2. Vehicle operators require a current Heavy Rigid license
3. Operators must follow applicable council, state and nationwide rules and regulations whilst
operating the vehicle and equipment.
4. Operators must not use their mobile communications whilst operating the vehicle and
equipment.
5. Vehicle and equipment must be regularly checked and maintained in accordance to Curtin
Civil, Bell Environmental and OEM guidelines.
6. Vehicle and equipment maintenance and services should be carried out by approved and
trained personnel in accordance to Bell Environmental and OEM guidelines.
7. Ensure all equipment is properly stowed and doors, lockers, etc. closed before moving the
vehicle.
8. Adhere to the warning labels provided in and around the vehicle.

The following signs appear thought out the manual:

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Indicates an imminently hazardous situation which, if not avoided, may result in a

serious or life threatening injury. This warning is limited to the most extreme situations.

Indicates a potentially hazardous situation which, if not avoided, may result in a serious or life
threatening injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.

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2.0 Modification of Appliance

2.1 Appliance Modification Policy

The appliance may require modifications in the future. Modifications will only be necessary for vehicle
improvement, function and necessity. Prior to any modifications occurring, all relative parties must be
consulted and approval gained. These parties include both Curtin Civil and R.A. Bell & Co.

Failing to comply with R.A Bell & Co.’s appliance modification policy could result in
prohibited and unsafe operations and potentially void vehicle rules and regulations compliances.

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3.0 Appliance – Vehicle & Equipment

3.1 Appliance Overview

Bell Environmental’s Hydro-Excavation appliance is built on an Isuzu FXY 1500 Auto Air 6x4 single
cab diesel powered cab-chassis. The Isuzu FXY 1500 is a part of the Heavy Rigid vehicle class.

Features of the Hydro-Excavation appliance are painted and powder coated mild steel and stainless
steel frames and brackets to support operational components including a Jurop Helix750 vacuum
pump, hydraulic operated 6” slew suction boom, a holding tank to store a combination of debris and
water, Annovi & Reverberi RT38.20 triplex piston pump, spring retractable hose reel, surrounding
lighting, appliance accessibility devices and stowage devices.

3.2 Cab Chassis

Isuzu FXY 1500 6x4 technical specification:

3.2.1 Cabin Features

- Single Cabin seating three operators/passengers
- Driver airbag
- Centre console
- Front passenger glovebox
- Electric windows
- Central locking with remote keyless entry
- Fully integrated climate control for air conditioning and heating and
demisting
- 2 DIN, two speaker radio/CD/DVD Digital Audio Visual
- Entertainment (DAVE) unit with 6.2” LCD touch screen.
- DAB+ digital radio and fully integrated Bluetooth with voice recognition.
4GB internal storage for music files. USB/SD card and
- auxiliary input connection provisions

3.2.2 Driveline & Chassis

- 6 cylinder 24 valve diesel powered engine
- 6x4 wheel drive
- Power 257 kW @ 2,000 rpm
- Torque 1,422 Nm @ 1,400 rpm
- Automatic transmission
- 24 volt electrical system
- Lockable 400 litre fuel tank
- Anti-lock braking system
- 22.5 x 8.25 ten stud ISO standard steel wheels

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3.3 Driving the Isuzu FXY

3.3.1 Isuzu FXY Owner’s Manual

Operators must read the owner’s manual thoroughly and ensure they are familiar in all operational
aspects of the Isuzu FXY prior to driving and operating the appliance.

3.3.2 Vehicle Documents

The following documents must remain in the Isuzu FXY cabin

- Isuzu FXY owner’s manual

- Isuzu FXY warranty and service book
- Body builder and OEM operation manual

3.3.3 Driver’s License Requirement

The Isuzu FXY 1500 is available in 1 model and has a Gross Vehicle Mass (GVM) of 24,000kg and a
Gross Combination Mass (GCM) of 45,000kg. Please note the GVM located on the seat frame of the
rear RH side door.

24,500kg GVM – Light Rigid License

Please consult other organisational SOP’s before driving this appliance.

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3.4 Appliance Operations

The Hydro-Excavation appliance comprises a number of components which together enable an

effective and efficient operation under all conditions. The appliance components and operations are
detailed below.

3.4.1 Cabin Controls

Cruise Control
Multimedia Unit Main Switch

Climate Control
Windshield
Wiper Switch
and Exhaust
Brake Switch

Remote
Hazard Warning Control Mirror
Flasher Switch Switch

Mirror Heater
Cigarette Lighter Switch

Figure 1 – Cabin Dashboard

UHF Unit Interior Light

Switch and
IESC Off
UHF PA Switch

Differential
Cab Chassis Lock Switch
Drive Controls
Fog Light
Switch

Idling Control
Switch

Inner
Differential
Lock Switch

Figure 2 – Drive Controls & Cabin Dashboard

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Reverse
Camera
Monitor

Figure 3– Reverse Camera Monitor

Work Lights
Switch

Beacons
Switch

PTO Switch

Figure 4 – Cabin Dashboard

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3.4.2 UHF CB Radio

The appliance has a GME UHF CB Radio and microphone installed in the cabin. A detailed instruction
is provided in the operating manual section 9.

3.4.3 Power Take Off (PTO)

A power take off (commonly abbreviated to PTO) is a device designed to draw power from a running
engine to another source. The appliance has a PTO connected to the cab chassis to run Hydro-
Excavation appliances fitted to the vehicle. To operate the Hydro-Excavation appliance the PTO must
be enabled, follow the instructions shown below this passage.

To engage and disengage the PTO follow the procedure shown below this passage.

Engage PTO

1. Engage vehicle handbrake

2. Engage vehicle ignition
3. Put vehicle transmission in neutral
4. Switch PTO on

Disengage PTO

1. Switch PTO Off

When finished using the appliance check all areas of the vehicle to ensure
equipment is stowed correctly, equipment such as; boom, hydro hose, lance, locker doors, tank door
is locked and platform is in down position.

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3.4.4 Hydro-Excavation

3.4.4.1 Vacuum

The Hydro-Excavation appliance is equipped with a 6” telescopic suction boom fitted to the top of the
tank, when the boom is not in operation the suction hose is stowed behind the cabin nearside. The
suction boom is used to vacuum debris and liquids from focused areas into the tank. To operate the
boom refer to section 3.4.4.3 Controls.

3.4.4.2 Hydro

Equipped to the vehicle nearside is a spring retractable hose reel including 20 metres of 3/8” high
pressure hose. The device is featured to operate simultaneously with the suction boom when
necessary. To operate the hydro function refer to section 3.4.4.3 Controls and connect lance and
nozzle to the hose reel.

3.4.4.3 Controls

Hydro-excavation functions can be operated via a control panel located in the room situated behind
the cabin or alternatively the remote control supplied with the appliance.

The appliance is equipped with three emergency stop switches fitted to vehicle nearside and offside
and control panel. Emergency stop switches are equipped to the appliance in cases of emergency
where hydro-excavation operations must cease immediately.

Emergency Stop

Figure 5 – Vacuum and Hydro Controls

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3.4.5 Holding Tank

The holding tank has dual function storing both debris and water in separate cavities within the tank.
In total the tank has a 10,500 litre holding capacity; 6,500 litre capacity to store debris suctioned from
the vacuum hose and a 4,000 litre capacity to store water to supply the hydro unit.

There are two indicators at times when water level is low:

- Hydro will not begin operation

- Hydro will stop operation

Tank fill connection is located on the vehicle nearside.

Fill Point – Camlock

Type Connection

Figure 6 – Tank Fill

Four ports are fitted to the tank rear door, all valves are operated pneumatically via separate
switches. Valve controls are located to the nearside body beside the tank rear.
Outlet functions:

- Upper Dewater Outlet: Outlet is equipped as a passage to drain liquids from the upper
section of the tank.
- Lower Dewater Outlet: Outlet is equipped as a passage to drain liquids from the lower
section of the tank.
- Suction Inlet: Inlet is equipped as a passage to allow vacuumed debris from focused areas
into the tank when suction boom is not necessary to perform hydro-excavation. Operation
requires a hose and travis coupling connection.
- Discharge Outlet: Outlet is equipped as a passage release waste materials from tank
holding cavity.

Opening the tank rear door while tank is in tilt position to release waste material is
not permitted. Bell Environmental endorse waste material discharge from the discharge outlet only.
Releasing waste material by this method may result in damaged equipment, including door clamps
and tank door. Bell Environmental endorse the tank in tilt position when a small amount of waste is
stored in the tank and cannot be emptied via the discharge outlet.

Council, State and/or Federal laws concerning waste disposal acts must be abided
by, including company policies. Acting outside of established laws and recommendations may result
in penalties.

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The appliance is equipped with a hydraulic powered hoist allowing the tank to shift into tilt position
when necessary, the tilt function allows personnel to access the tank and vehicle to perform
maintenance and service needs thoroughly and efficiently.

Engage Tank Tilt

- Engage PTO
- Turn on control panel located in the room behind the cabin, turn ‘mode’ switch to ‘tip’
- Press and hold ‘hoist up’ button to engage tank tilt.

Disengage Tank Tilt

- Press ‘hoist down’ button on control panel

Ensure vehicle is situated on a level and stable surface prior enabling tank tilt to
prevent vehicle tipping and surroundings are clear from tank door opening area.
Ensure safety prop in upright and secure to tank, instructions below.

A safety mechanism is installed to the appliance located between the sub frame and tank underneath.
The addition of this safety mechanism is to provide precautionary safety and support to the tank and
operators while the tank remains in tilt position. To operate the tank safety prop follow the instructions
displayed below this passage.

Engage Tank Safety Prop

1. Follow tank tilt instructions, ensure adequate clearance between tank and prop
2. Pull safety prop switch to deploy prop
3. Align safety prop into two tank sleeve inserts by lowering the tank
4. Adjust tank position and ensure the safety prop is secure to tank sleeve inserts

Disengage Tank Safety Prop

1. Adjust tank position allowing adequate clearance to remove safety prop from tank sleeve
inserts
2. Push safety prop switch
3. Stow safety prop securely

Failing to secure the appliance safety prop to tank while the tank is in tilt position
may result in serious injury and/or appliance damage. The safety prop is a mandatory practice.

Figure 7 – Safety Prop

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To operate tank rear door follow instructions below this passage.

Open Rear Door

- Press and hold ‘door open’ side of ‘door open – close switch’ button. An alarm will
sound for safety purposes and the door open function will commence.

Close Rear Door

- Press and hold ‘door close’ side of switch, alarm will sound for safety purposes and
door close function will commence.

Hydraulic lock valves are fitted to the rear door ram system however if working in
and around tank area Bell Environmental recommend personnel to employ a safety stand to support
and secure the tank door in the open position. When closing the door ensure personnel, general
public and items are within a safe distance from the tank door.

3.4.6 Automated Greasing System

Appliance mechanisms such as tank door clamps and pivots require a consistent level of care and
maintenance by regularly supplying grease to the specific areas. To assist with maintenance to these
components an automated greasing system is equipped and supplies grease to specific areas on a
regularly basis. Additional information is supplied in section

3.4.7 Accessibility Devices

A platform is fitted to the tank offside allowing personnel to perform operational and maintenance
requirements to the tank. Hand rails are featured as a safety mechanism and must be deployed prior
entering platform area. Handrails are engaged and disengaged pneumatically via a switch located
near platform ladder. Once hand rails are upright the ladder affixed to the platform can be deployed
by releasing anti-luce fasteners and access to the platform is permitted.

Figure 8 – Platform Handrail Switch

The platform has a maximum capacity rating of 100kg. Personnel entering platform
area must wear a safety harness correctly to prevent falls that may inflict injury, anchor points are
located around the appliance.

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3.4.8 Stowage Devices and Equipment

Several stowage devices are fitted to the appliance; two lockers fitted to tank nearside and offside and
one large room featuring a number of shelves, hooks and ladder access with anti-luce fastening
mechanism. Equipment supplied with the vehicle are two lances and one fire extinguisher.

3.4.9 Electrical Lighting

Situated around the vehicle are several types of electrical lighting fitted to support effective operation
when performing hydro-excavation, associated tasks and ensuring operators and surrounding
personnel’s safety and welfare. Lighting fitted to the vehicle are flashing ambers lights and swivel
rotation work lights. Lighting controls are located on the cabin dash beside PTO controls, vehicle
parking lights must be enabled to activate work lights.

3.4.10 Vehicle Towing

A towbar, tow ball and electrical towing socket is fitted to the vehicle. Vehicle towing capacity is
2229KG.

Exceeding vehicle towing capacity can result in dangerous driving conditions risking
operators, passengers and surrounding general public safety, in addition to this the vehicle may
endure damage due to intolerable weight loads.

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4.0 Maintenance – Vehicle & Equipment

4.1 Cab Chassis

Refer to OEM Manual.

4.2 Hydro-Excavation Appliance

To maintain an efficient and well operational appliance maintenance activities should be performed in
accordance to Curtin Civil and Bell Environmental guidelines.

Maintenance guidelines:

- Daily checks on filter and draining of cyclone

- Daily debris tank wash – by using tank wash mode
- Daily visual checks and upkeep
- Check greasing cartridge level

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BELL PREMIUM VACUUM
ENVIRONMENTAL TRUCK EQUIPMENT

|
Bell i64-73 Series
Hydro-Excavation Vehicle

SPECIFICATION OVERVIEW:

CAB CHASSIS:
Isuzu 6x4 Rigid, FXY1500 Series cab chassis.

GVM/GCM: 24,000kg / 42,500kg

Engine Type: SITEC Series 111 350 – 9.8L,
6-cylinder 24 valve SOHC
Emission Standard: ADR 80/03 (Euro V)
Max Power: 257kw (345HP) @ 2000rpm
Max Torque: 1422Nm @ 1200-1500rpm
Fuel Capacity: 400L Aluminium
Transmission: Allison 4430 Series, 6-speed
th
Automatic, 4 generation
electronic controls with
adaptive shift
Rear Suspension: Hendrickson HAS320 Airbag
Cabin: Fully integrated air
conditioning with heater/demister, electric windows, electric & heated mirrors,
central locking with remote keyless entry & engine immobiliser. Cabin ECE R29
compliant.
UNIT CAPACITY:
Tank features 6,500L waste carrying and 4,000L water
carrying capacity (approx) in inner/outer sleeve design,
manufactured from Stainless Steel. Sleeve design
ensures that weight distribution of the tank remains
even across the rear axles, regardless of liquid levels.
Tank fitted with Penta hydraulic tipping cylinder and
o
full 85 hydraulic rear door functionality. Unit bead-
blasted and 2-pack coated to clients colour
specification.
Tank fitted with internal high-pressure spray bar at top
end of tank, assisting with removal of compacted
sludge upon unloading. Tank is manufactured to
AS1210 Class B Pressure vessel code.

DRIVE UNIT:
Allison 4430 Series, On-highway, heavy duty transmission, with high horsepower and torque ratings making heavy
duty commercial vehicles more productive and easier to drive. Utilising Allison electronic controls, a 4000 Series
can adapt to operate efficiently in a wide variety of conditions for superior performance in severe applications.
Features:
o Output Engine power Kw (hp):283 (380)
o Output engine Torque Nm (lb-ft): 1560 (1150)
o Torque converter: One stage- three element- polyphase. Includes standard integral damper which is
operational in lockup
o Allison 4th Generation Electronic Controls with closed loop adaptive shifts
o Mounting to engine: SAE1
o Programming options can be set to prevent gear engagement whilst the auxiliary equipment is in
operation.
VACUUM PUMP PACKAGE:
Pumping group composed of:
 Blower model Jurop PVT700 rotary lobe high-
vacuum blower, max free air volume 2450cfm,
with capability of up to 93% total vacuum.
Technical information attached.
 Air filter and check valve
 Compact air-injection muffler
 Exhaust muffler
 125mm Primary and Secondary cyclone shutoff
 150mm Vacuum Line Components
 Vibration absorption mounts
 Mechanically driven via belt & pulley transmission

JUROP PVT SERIES:

Air-injection cooled, oil-free and maintenance-free, high-vacuum blowers. The patented Jurop design
means the PVT Series blower is the quietest blower on the market. The advancement of the Jurop PVT
Series cooling system is air-flow through the air-injection port is directed via the specifically designed
manifold, into the housing supports on either end of the main pump housing.

This design creates a passage of air through a

labyrinth, actively cooling the most important rotating
components of the pump;
 Bearings
 Bearing Housing
 Shaft
 Oil Chamber
 Seals
 Lobes
 Pump Casing
The lateral air-injection cooling method ensures:
 Continuous running capability of the pump
 Enhanced pump longevity
 Low noise
 93% of vacuum can be achieved, continuously
 No Maintenance

The inlet/outlet ports of the pump are also designed to actively dispel noise via the implementation of a
tapered throat on the outlet port. This allows for a smoother exit of airflow from between the lobe and
the pump casing, limiting the ‘thump’ sound incurred by standard blowers as the lobe dispels air past the
outlet flange.

HYDRAULIC SUCTION BOOM:

Hydraulically powered 6” Jurop suction boom will be provided atop the tank. The suction boom is
designed to allow for a maximum rotation angle of 300° and a maximum telescopic extension of 1350mm,
maximum vertical extension +2770, -1420mm. 6m length of rubber suction hose is included fitted to
boom with Travis coupling.
HYDRO-EXCAVATION:
High pressure water pump, Annovi & Reverberi model RTX38.20 triplex piston pump, nickel plated body,
hydraulic driven via OMSI PTO, operating at 38L/min @ 3000psi, mounted beneath chassis.

Package Unit includes

 Water filter
 Dial regulator with liquid-filled pressure gauge
 Safety valve
 Hydraulic distributor
 High-pressure hose reel, inclusive of 20m 3/8”
hydraulic hose, 6,000psi rated with hard-wearing
outer material.

HYDRAULIC REAR DOOR:

Fully hydraulic functioning rear door assembly including 8mm stainless steel dished head, 4no Jurop heavy
duty hydraulic clamps rated to 4bar pressure, 2no opening cylinders and 1no adjustable door hinge
assembly.
The forged steel cast components undergo an
extensive cold electro-galvanising treatment and
subsequent transparent paint sealing treatment
process in order to preserve the components and
ensure lifelong protection and strength. Rear door
opening cylinders are fitted with safety locking
valves, requiring hydraulic power for opening and
closure – this ensures that the risk of door
collapsing do to hydraulic failure is mitigated.
Rear door is fitted with:

 150mm Suction port with internal tube and deflector

 150mm Dewatering outlet with internal SS perforated screen
 All rear door ports fitted with manual knifegate valves
STOWAGE ENCLOSURE:
Aluminium construction cabinet enclosure, approx. 1800H x 1500D x 2200W located between truck cabin
and main tank body, featuring lightweight aluminium extrusion frame construction. Clear panel skylight
and LED electric lighting fitted as standard. Shelving for tooling, signage and equipment. Off-side access
via lockable centurion roller door. Additional hose storage and toolboxes fitted to either side of tank for
stowage of added hose lengths, fittings, guns, lances etc.

CONTROL FUNCTIONALITY:
Tank tipping and rear door operation operated hydraulically via lever operation in recessed cabinet within
the storage enclosure. Vacuum and pressure pumps to be operated electronically via control panel
located towards rear off side of vehicle to enable viewing alongside and at back of vehicle featuring;
vacuum pump on/off, hydro-excavation pump on/off & emergency shutdown.
Remote control operation inclusive of Autec LK8 remote control and transceiver, incorporating vacuum
pump on/off, pressure pump on/off, suction boom functions and emergency stop.

LIGHTING:
We include 2no manual swivelling LED work lights located on rear of vehicle, and 4no rotating amber beacons
(2 front, 2 rear). LED lighting inside stowage cabinet. Rear tank mounted arrow board available on request.
Additional swivelling worklight provided at end of suction boom.
MAINTENANCE PACKAGE:
We include 24-month maintenance package, which includes standard workshop servicing of vacuum line
and pressure pump line components at 4-monthly intervals, as well as minor cab chassis engine
maintenance if required. Consumable and/or wearing components are not included.

TRAINING AND MANUALS:

We offer 4-hour operational training at Bell depot, with full demonstration of all functionality by Bell staff.
Client will be provided with two O&M Manuals, complete with risk assessment and JSA, as well as soft
copy supplied on USB flash drive.

REGISTRATION & ON-ROAD COSTS:

We offer to register the unit on behalf of the client at their cost, which is not included in the quoted price.
Vehicle insurance and delivery is not included.
 1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

C C

D D

1478.98 4525 1310 1854

5180

E E

1ST AXLE 2ND AXLE 3RD AXLE GROSS MASS

CHASSIS MASS 4095 1682.5 1682.5 7460

EQUIPPED VEHICLE MASS 6260 4050 4050 14630

WATER 6390 5990 5990 18370

MUD 6150 7360 7360 20870

F F

MAXIMUM ALLOWABLE MASS 6500 8250 8250 23000

max mass equipped vehicle 14630

Mud Volume 6500L

Water Volume 4000L

G G
Tank Diameter 1800mm

ISUZU FXY 1500 6X4 CLIENT:

Bell Environmental
A2
GENERAL NOTES: 88-90 Berkshire Rd.
UNLESS OTHERWISE SPECIFIED: DRAWING North Sunshine JOB TITLE:
STANDARD: A.S.1100 ALL DIMENSIONS IN mm
BASE MASS 7640KG THIS DRAWING AND THE INFORMATION IT
Victoria 3020
Ph. (03) 9311 8460
CONTAINS MUST NOT BE DUPLICATED WITHOUT FAX (03) 9311 5238
PERMISSION OF BELL ENVIRONMENTAL. ALL TITLE:
MAX MASS 3200KG COPIES MUST BE RETURNED
ABN. 26 306 957 261

NAME DATE MATERIAL:

H 1ST AXLE 6500KG DRAWN 17/08/2016
H

THICKNESS:
FINISH: DWG NO.:
2ND AXLE 8250KG CHK'D REV
SCALE:
3RD AXLE 8250KG APPV'D
1:20 WEIGHT: 6700 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12
 SPECIFICATIONS

FXZ 15OO 6X4

FXY 15OO 6X4

FXZ

AUSTRALIA’S TOP SELLING TRUCK BRAND SINCE 1989.

AT A GLANCE ADVANCED TECHNOLOGY

GVM 24,000 kg Emissions: Euro V / ADR 80/03 Anti-lock Braking System (ABS)
GCM 42,500 kg Meets EEV emissions standard Cross locks
Power 257 kW @ 2,000 rpm Driver airbag with seatbelt pretensioner Electro-hydraulic cab tilt
Torque 1,422 Nm @ 1,400 rpm ADR 42 compliant sleeper with mattress Coil spring cab suspension
ECE-R29 compliant cab Front stabiliser bar
ECE-R93 compliant Front Underun Cruise control
Protection Device (FUPD)
Isri 6860 seat with integrated seatbelt

TIC: Isuzu is a member of the Truck Industry Council - Safer Greener Essential.
FXZ Medium | Medium PTO | Long
FXY Long

DRIVELINE AND CHASSIS SPECIFICATIONS

ENGINE: SiTEC Series III 350 (ISUZU 6UZ1-TCN)

Type: 6 cylinder 24 valve SOHC
Displacement: 9,839 cc
Compression Ratio: 17.5:1
Bore x Stroke: 120 x 145 mm
Max power (DIN-NET): 257 kW (345 HP) @ 2,000 RPM
(JIS Gross): 265 kW (355 HP) @ 2,000 RPM
Max torque (DIN-NET): 1,422 Nm (1,049 lb.ft) @ 1,400 RPM
(JIS Gross): 1,472 Nm (1,086 lb.ft) @ 1,400 RPM
Induction system: Electronically controlled variable nozzle turbocharger
with air-to-air intercooler.
Fuel injection: Direct injection high pressure common rail system.
Emission control system: Cooled EGR with exhaust Diesel Oxidation
Catalyst (DOC). ADR 80/03 (Euro V) compliant. EEV compliant.
ENGINE DRIVEN PTO (PTO models only):
• Constant mesh. Rotates at 1.1 x engine speed.
• 440 Nm maximum output torque.
• Anti-clockwise rotation when viewed from rear of engine.

Clutch
• Air assisted hydraulic control. Single plate 432 mm diameter.
• Total lining area: 1,923 cm2

Transmission
Eaton RTO 11908LL (medium w/base model)
• 10 speed constant mesh.
•G ear ratios (:1)
LL L 1st 2nd 3rd 4th 5th
14.56 9.42 6.24 4.63 3.40 2.53 1.83 Brakes
6th 7th 8th RLL RL RH • Meritor ‘Q-Plus’ dual circuit full air ‘S-cam’ front and rear drum brakes
1.36 1.00 0.74 15.22 9.85 2.89 with auto slack adjusters.
ZF 9 S 1310 TO (long w/base model) • ABS.
• 9 speed with synchromesh on gears 1-8. Repeat ‘H’ shift pattern. • Front drum size: 419 x 127 mm
• PTO provision at rear of transmission case. • Rear drum size: 419 x 178 mm
•G ear ratios (:1) Crawler: 9.48 • Spring park brake acting on all rear wheels.
1st 2nd 3rd 4th 5th 6th 7th 8th RV • Air controlled exhaust brake.
6.58 4.68 3.48 2.62 1.89 1.35 1.00 0.75 8.97
• Air dryer.
Axles Steering
Front: MERITOR
• Power assisted recirculating ball steering.
• FG941 reverse Elliot I-beam. 6,600 kg capacity.
• Gear ratio: 18.5:1
Rear: MERITOR
• Turns lock to lock: 3.7
• RT-40-145G tandem axle set. 18,100 kg capacity.
• Maximum angle: 40° (inside wheel) / 32° (outside wheel)
• Driver controlled inter-axle lock and cross locks on both axles.
• Drive ratio: 4.88:1 Wheels and Tyres
• 22.5 x 8.25 ten stud ISO standard steel wheels.
Suspension
• Steer axle: 295/80R22.5 152/148M Michelin XZE2 Tubeless
Front:
• Drive axles: 11R22.5 148/145L Michelin X Multi D Tubeless
• Single stage alloy steel taper leaf springs.
• Maximum tyre rating:
• Double acting hydraulic shock absorbers. Stabiliser bar. Steer axle: 7,100 kg
Rear: (FXZ 1500) Tandem drive axle set: 23,200 kg
• Taper leaf springs with Isuzu 6 rod and trunnion location system. • Spare wheel rim supplied. Winch type carrier (except FXZ medium).
Rear: (FXY 1500)
• Hendrickson HAS400 airbag. 18,100 kg capacity at ground.
• Outboard mounted double acting shock absorbers.
Chassis Frame Fuel Tank
•C old rivetted ladder frame. HT54OA high tensile weldable steel • Frame mounted 400L aluminium fuel tank.
sidemembers. • Lockable fuel cap.
• Frame dimensions:
Side rail (mm): 285 x 85 x 7.0 Electrical System
Rear frame width (mm): 850 • 24 volt electrical system.
• 60 amp alternator.
• 24 Volt, 5.0 kW starter motor.
• 2 x 115E41L (651 CCA) batteries connected in series.

CABIN SPECIFICATIONS AND APPOINTMENTS

Cab Exterior voice recognition. 4GB internal storage for music files. USB/SD card and
• All steel construction with electro-hydraulic cab tilt. High tensile steel used auxiliary input connection provisions.
for cab underframe. • DIN sized compartment for storage or for CB radio installation.
• Complies with ECE-R29 cab strength standard.
Driver Controls
• Full floating cab with coil spring suspension and hydraulic shock absorbers.
• Key-operated engine start/stop and steering lock. Engine idle speed control.
• Heavy duty non slip entry steps.
• Inter-axle lock and cross lock engage switches.
• 90° opening internally reinforced front doors.
• Left side combination stalk: Windscreen wipers, washers and exhaust brake.
• Water spray suppression guards and front mudflaps.
• Right side combination stalk: Turn signals, headlamps and cruise control.
• Laminated windscreen with shade band.
• Two speed windscreen wipers, with intermittent wipe mode. Instrumentation
•H  alogen multi-reflector headlamps incorporating turn signals and front • Electronically driven speedometer and tachometer. Digital odometer with
foglamps. Additional door mounted side indicator lamps. integrated dual tripmeter. Engine coolant temperature, fuel level and air
•C  ombination brake, turn, reverse and marker lamps, registration plate pressure gauges.
illumination lamps. Extended wiring harness. Reverse alarm. • Warning lamps: Check engine, oil pressure, ABS, SRS airbag, alternator
• Roof-mounted clearance lamps. charge, service brakes, park brake, seatbelt unfastened, low air pressure,
•H  eated and powered exterior main mirrors with flat glass and additional low fuel level, cab lock.
powered convex “spot” mirrors. • Indicator lamps: Warm up system, high beam, exhaust brake,
• Chrome grille. turn signals, inter-axle lock, cruise control.
• Body coloured steel air dam bumper. • Multi-information display. Shows service interval, instantaneous and
• FUPD underun bar - complies with ECE-R93. average fuel consumption, hourmeter, voltmeter, time/day/date and
includes 40-120 km/h adjustable vehicle speed warning.
Cab Interior
• Isri 6860 air suspension driver’s seat with pneumatic lumbar support, options and genuine accessories
height, rake and automatic weight adjustment. Include the following (extra cost, request a brochure and further details from
• F ront passenger adjustable bucket seat and front centre seat with folding your Isuzu dealer):
seat back. Digital Audio Visual Entertainment unit:
• 3 -point lap sash seatbelts in all outboard seating positions. Driver seatbelt • Isuzu satellite navigation including three years of free updates.
with pretensioner integrated with driver seat. Centre seat lap belts. • Up to four reversing cameras - one with audio for reversing. Reversing sensors.
• ADR 42 compliant sleeper with mattress. • Tyre pressure monitoring system.
• Driver airbag. • Cables for full iPod / iPhone / iPad compatibility and connection to other
• Door and roof pillar entry assist grips. external audio visual devices.
• Full interior trim, padded roof lining and vinyl floor covering. Overhead front Other:
storage compartments. • Airbag compatible bullbar.
• Tilt/Telescopic adjustable steering column, soft feel urethane steering wheel. • Air deflector.
• Electric windows.
• Central locking with remote keyless entry. ISUZU CARE
• Twin cup holders. 24V cigarette lighter. Dashboard hook.
• Front door mounted storage pockets and driver’s side ashtray. Isuzu Care gives truck owners access to products and services including
• Centre console box with storage tray. Roadside Assist, Service Agreements, Extended Care, Extended Isuzu Assist
• Front passenger glovebox. and the Isuzu Care Centre. Call 1800 035 640.
• F ully integrated auto control air conditioning and
heater/demister with 4-speed fan and outlets for
windscreen, side windows, face and floor.
• Fluorescent type interior lamp with On/Door/Off switch.
• 2 DIN, two speaker radio/CD/DVD Digital Audio Visual
Entertainment (DAVE) unit with 6.2” LCD touch screen.
DAB+ digital radio and fully integrated Bluetooth with
 SPECIFICATIONS

WEIGHTS (kg)
Ratings* Loading Limit* (at ground) Cab Chassis Mass #
Models
GVM GCM Front Rear Front Rear Total
FXZ 1500 Medium 24,000 42,500 6,600 18,100 4,105 3,260 7,365
FXZ 1500 Medium PTO 24,000 42,500 6,600 18,100 4,210 3,275 7,485
FXZ 1500 Long 24,000 42,500 6,600 18,100 4,030 3,535 7,565
FXY 1500 Long 24,000 42,500 6,600 18,100 4,030 3,275 7,305
**Vehicle ratings and front/rear weight limits are subject to government regulatory requirements and weight distribution analysis. Consult your Isuzu dealer to select the correct vehicle for your specific application.
# Cab chassis only as supplied and including 10 litres of fuel.

DIMENSIONS (mm) Turn Circle (m)

Models WB OAL FOH ROH EA CE RT ORT CH FFA RFA RFH KERB

(unladen) (unladen) (unladen) TO KERB

FXZ 1500 Medium /

4,330 7,790 1,480 1,980 3,650 5,750 1,840 2,445 3,020 920 1,095 1,140 16.3
Medium PTO
FXZ 1500 Long 6,010 10,990 1,480 3,500 5,330 8,950 1,840 2,445 2,990 920 1,100 1,140 22.7
FXY 1500 Long 6,010 10,990 1,480 3,500 5,330 8,950 1,840 2,445 2,990 920 1,040 1,065 22.7

PERFORMANCE (calculated - typical paved road)

Geared Speed* Low Speed Gradeability Engine Speed
(top gear at peak power engine RPM) (lowest forward gear assuming no wheel slip) (top gear at 100km/h)

FXZ 1500 Medium At 24,000 kg GVM 107 km/h @ 2,000 RPM 74% 1,865 RPM
FXZ/FXY 1500 Long At 24,000 kg GVM 106 km/h @ 2,000 RPM 48% 1,890 RPM
* Maximum speed achievable depends on vehicle frontal area as well as other factors. Consult your Isuzu dealer for more detailed information. Vehicle is speed limited to 100 km/h.

ISUZU WARRANTIES ORDER CODES

STANDARD1 Model Code Model Code
New Vehicle 3 years • 250,000km • 4,000 hours FXZ 1500 Medium FH-FXZJJ-B13 FXZ 1500 Long FH-FXZJJ-D13
Cab Perforation Corrosion 3 years • unlimited km’s FXZ 1500 Medium PTO FH-FXZJK-B13 FXY 1500 Long FH-FXYJJ-D13
Isuzu Assist: 24 hour roadside assistance (3 years, unlimited km’s)*
EXTENDE CARE2
Extended Warranty: 5 years • 400,000km • 4,000 hours
Isuzu Assist: 24 hour roadside assistance (5 years, unlimited km’s)
1
Subject to the conditions outlined in the IAL New Vehicle Warranty, the Isuzu FXZ models carry a standard factory warranty which covers the owner: (i) for the entire vehicle, for the first 36 months or 250,000 km or 4,000 hrs (whichever
comes first). (ii) against cab perforation corrosion, for 36 months and unlimited kilometres. 2 Extended Warranty as illustrated may be purchased to cover the owner against the failure of original components, but may exclude some
components and expendable items such as oil, filters, etc. *Valid for three years from the date of new vehicle purchases. All Isuzu warranties are subject to mandatory prescribed terms under Australian Consumer law including customer
guarantees. For more details visit the Isuzu website which explains Isuzu warranties in more detail, or alternatively contact your local dealer. All warranties commence from date of delivery.
ISUZU AUSTRALIA LIMITED ABN 97 006 962 572 (“IAL”). The information in this spec
sheet was correct at time of printing, but all measurements, specifications and equipment
are subject to change without notice. Some equipment may have been changed and/
or is available at extra cost. IAL may make changes at any time without notice, in prices,
colours, materials, equipment and models. IAL makes all reasonable attempts to ensure
the availability of all vehicles and equipment. The information in this spec sheet is general
in nature. Your Isuzu dealer can confirm all measurements, specifications and vehicle /
equipment availability upon request. To the extent permitted by the law, IAL is not liable to
any person as result of reliance on the content of this spec sheet.
December 2012. ARK0607
 IT EN PVT 200-280-400-700-1000

POMPE / PUMPS

Pompa a lobi per alto vuoto

Injection cooled high
vacuum lobe pump
 POMPE/PUMPS – PVT 200-280-400-700-1000 REV. 07 - 31-10-2013

CARATTERISTICHE - CHARACTERISTICS
Pompa per vuoto volumetrica con rotori trilobati e sistema di raffreddamento ad iniezione laterale.
Positive displacement vacuum pump with tri-lobe rotors and lateral injection cooling system.
Alto vuoto, livello di rumore ridotto, efficiente raffreddamento di tutti gli organi in movimento.
High vacuum, low noise level, efficient cooling of all the moving parts.
A richiesta: trasmissione predisposta per motore idraulico.
Upon request: drive elements for hydraulic motor.
Guarnizioni di lunga durata per alte temperature.
Long life high temperature seals.
Funzionamento senza olio e senza usura.
Operating without oil and without wear.

PRESTAZIONI – PERFORMANCES
Vuoto - Vacuum [%] Pressione - Pressure [bar abs]
Modello - Velocità [min-1] 0% 30 % 60 % Max 1.5 bar 2.0 bar
Model Speed [r.p.m.] Q N Q N Q N Q N Q N Q N
m3/h kW m3/h kW m3/h kW % m3/h kW m3/h kW m3/h kW
4200 (1400) 1280 5 1220 15 980 25 93 0 35 1120 25 1040 43
4000 (1333)* 1235 4.5 1180 14 925 24 92 0 33 1065 24 990 40
PVT200 3800 (1266) 1185 4 1140 13 870 23 91 0 32 1010 22 940 38
3400 (1133) 1090 3 1010 11 710 20 90 0 28 900 19 800 33
3000 (1000) 1000 2 930 9 630 17 88 0 24 780 16 670 29
3300 1800 7 1645 22 1450 37 93 0 52 1590 33 1480 59
2900* 1560 5 1443 18 1250 32 91 0 46 1410 28 1280 52
PVT280 2500 1300 4 1220 15 1032 27 89 0 39 1190 23 1070 43
2100 1150 3 981 13 801 23 87 0 31 1000 18 875 36
3300 2500 8 2280 29 2010 50 93 0 71 2200 45 2050 81
2900* 2160 6 2000 24 1730 43 91 0 62 1950 38 1770 71
PVT400 2500 1800 4 1690 20 1430 36 89 0 53 1650 31 1480 58
2100 1590 3 1360 16 1110 30 87 0 42 1390 24 1210 48
2500 4150 22 3800 52 3000 82 93 0 112 4000 80 3750 138
2400* 3980 21 3580 49 2850 78 92 0 107 3830 76 3600 131
PVT700 2200 3650 19 3150 43 2550 70 91 0 98 3500 69 3300 118
1900 3200 12 2800 32 2150 57 90 0 80 3000 55 2700 98
1600 2700 7 2250 27 1650 47 89 0 66 2500 41 2150 81
2500 6400 42 5900 83 4900 127 93 0 175 5720 115 5350 188
2400* 6100 37 5650 80 4700 124 92 0 171 5520 110 5250 180
PVT1000 2200 5750 22 5150 68 4200 112 91 0 165 4920 101 4500 165
1900 4800 19 4350 56 3600 94 90 0 134 4200 83 3870 142
1600 4000 12 3600 43 2800 78 89 0 111 3570 68 3300 120
( ) Con moltiplicatore di giri – With gear box *: Velocità consigliata – Suggested speed
I dati riportati in tabella si riferiscono al decompressore privo del gruppo di aspirazione, e sono soggetti ad una tolleranza pari a +/- 5%. - Actual
performance may vary of 5% and are referred to the vacuum pump without suction group.
PRESSIONE SONORA – SOUND PRESSURE PVT200 PVT280 PVT400 PVT700 PVT1000
Pressione sonora della sola pompa (senza trasmissione, gr. aspirazione,
silenziatori a vuoto max, rpm max a 7m in campo libero).
72 dB(A) 72 dB(A) 73 dB(A) 78 dB(A) 80 dB(A)
Sound pressure of the pump only (without drive transmission, suction group,
mufflers at max vacuum rate, max rpm at 7m in free field).
Pressione sonora media di fronte alla pompa su veicolo con presa di forza su
trasmissione a 7m in campo libero. Rilievo in analogia alla norma ISO EN 3744.
78 dB(A) 78 dB(A) 79 dB(A) 79 dB(A) 81 dB(A)
Average sound pressure in front of the pump on a vehicle equipped with P.T.O. on
cardan shaft. (at 7m in free field). Measures according to ISO EN 3744.
CONDIZIONI DI RIFERIMENTO – REFERENCE CONDITIONS
Gas convogliato: aria - Conveyed gas: air Funzionamento in vuoto: scarico atmosferico - Vacuum condition: atmospheric discharge
Pressione assoluta di riferimento - Absolute reference pressure: 1013mbar (14.7psi) Funzionamento in pressione: aspirazione atmosferica - Pressure condition: atmospheric suction
Temperatura di riferimento - Ambient reference temperature: 20°C (68°F)

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
via Crosera n° 50 2/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
REV. 07 - 31-10-2013 POMPE/PUMPS – PVT 200-280-400-700-1000

DIMENSIONI E CONFIGURAZIONI – DIMENSIONS AND ARRANGEMENT









FLANGE INIEZIONE  
INJECTION FLANGE  





 


 !


  









   
  

A B C D E F G H I K L M N
PVT200 276 168 176 270 458 155 104 373 207 M14 69 266 328
PVT200M ** 276 168 176 270 482 119 104 373 207 M14 74 266 328
PVT280 312 200 200 312 468 167 135 436 234 M 14 86 231 350
PVT400 312 200 236 392 508 203 135 470 270 M14 106 231 460
PVT700 386 239 532 438 623 234 210 658 339 M20 150 344 422
PVT1000 386 239 532 462 623 234 210 658 339 M20 150 344 630

O P* Q* R S T U W Peso - Weight
-0.009 DN100 PN6
PVT200 154 428 215 38 g6 -0.025 10 41 110 UNI 2276-67 616 160 kg
-0.009 DN100 PN6
PVT200M** 269 - - 45 g6 -0.025 14 48.5 110 UNI 2276-67 746 210 kg
-0.009 DN100 PN10
PVT280 241 531 280 50 g6 -0.025 14 53.5 122 UNI2276-67 699 192 kg
-0.009 DN150 PN10
PVT400 261 536 315 50 g6 -0.025 14 53.5 155 UNI 2277-67 829 240 kg
-0.010 DN175 PN10
PVT700 385 828 364 70 g6 -0.029 20 74.5 200 UNI 2277-67 955 640 kg
-0.010 DN200 PN10
PVT1000 385 828 364 70 g6 -0.029 20 74.5 220 UNI 2277-67 1163 780 kg
* Trasmissione idraulica - Hydraulic drive ** Con moltiplicatore di giri – With gear box

SX = Rotazione sinistra - Counterclockwise

   
   

DX = Rotazione destra - Clockwise

O = Bocche orizzontali - Orizontal ports








V = Bocche verticali - Vertical ports


D = Albero a destra - Shaft on the right h.



S = Albero a sinistra - Shaft on the left h.

A = Albero in alto - Shaft on the top

B = Albero in basso - Shaft on the bottom

 
 
 
 

Nota - Note: PVT200 M (con moltiplicatore di giri avente rapporto 3:1) è disponibile solamente nelle configurazioni: PVT DX-O-B e PVT SX-O-B -
PVT200M (with gearbox 3:1) is available only in the following arrangements: PVT DX-O-B and PVT SX-O-B.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
via Crosera n° 50 3/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 POMPE/PUMPS – PVT 200-280-400-700-1000 REV. 07 - 31-10-2013

INSTALLAZIONE ED ACCESSORI – INSTALLATION AND ACCESSORIES

3 4 Gruppo aspirazione
Suction group

5 8 9

7
1 2 6

10

Linea iniezione
Injection line

COMPONENTI LINEA VUOTO - VACUUM LINE COMPONENTS

1 Valvola troppo pieno – Primary shutoff 6 Valvola 4 vie – 4 way valve
2 Depuratore – Secondary shutoff 7 Valvola di non ritorno – Non return valve
3 Valvola rompivuoto – Vacuum releaf valve 8 Silenziatore scarico – Exhaust muffler
4 Valvola massima pressione – Overpressure valve 9 Silenziatore iniezione standard – Standard Injection muffler
Filtro aspirazione (Standard o ADR/ATEX) - Suction filter
5 10 Termostato di sicurezza (di serie) - Safety thermostat (standard)
(Standard or ADR/ATEX)

GRUPPI ACCESSORI - GROUPS OF ACCESSORIES

• Gruppo aspirazione pneumatico - Pneumatic suction group. (*) : in alternativa al silenziatore di iniezione standard
(*) : as an alternative to the standard injection muffler
• Sensori di livello olio - Safety oil level switches.
• Silenziatore iniezione compatto (*) - Compact injection muffler (*)

Jurop SpA si riserva il diritto di apportare modifiche senza alcun preavviso. - Jurop SpA reserves the right to make changes without notice
PVT200 PVT400
134

102
160
110

885
738

615
503

Jurop fornisce su richiesta tutti i componenti necessari. - All components are available upon request.
168 109 452 330 268 200 139 412 460 275
554 1051 677 1322

PVT280 PVT700
416

DN175
305
PN10

116
160

876
864

1024
1064
594

185 128 433 350 241 386 666 422 385

627 1154 741 1473

Jurop SpA TEL. +39 0434 636811

Via Crosera n° 50 FAX. +39 0434 636812
33082 Azzano Decimo, PN (Italia) www.jurop.it - e-mail: [email protected]
 EN SUCTION BOOM

ACCESSORIES AND
COMPONENTS

Suction boom

Rev. 03
12-03-2014
 ACCESSORIES AND COMPONENTS – SUCTION BOOM REV. 03 - 12-03-2014

TECHNICAL DATA

The suction boom is an accessory designed and sized to be incorporated into machines equipped with tanks to sludge suck (or similar fluids)
from road gullies. The suction is created by vacuum inside the tank (e.g. drainage vehicles). The suction boom allows simplifying the operator's
work by nearing the hose to the workplace.
The suction boom is normally installed on the upper part of the tank.
It essentially consists of a hydraulically or electrically operated telescopic arm (which houses a suction pipe) connected to one end of the sludge
tank.
The figure shows a schematic view of the suction boom (suction boom DN100 – DN125 – DN150; the same considerations apply for the DN200
version), highlighting the main components.

6
1

5
3

7
4

LEGEND
1 Moving arm 5 Slewing ring
2 Telescopic arm 6 Hydraulic swivel joint
3 Hose guide rollers 7 Pushbutton control panel
4 Pushbutton panel plug

The following table shows the parameters that must be complied with to supply the suction boom. All the values refer to all the available
versions.

OPERATING PARAMETERS
Parameter Operating value Maximum value
HYDRAULIC PRESSURE 70-100 bar 150 bar
HYDRAULIC FLOW RATE 15-30 l/min 50 l/min
Maximum counter pressure on the valve block: 150 bar
PNEUMATIC PRESSURE 6 bar 8 bar
VOLTAGE 12 / 24 V ± 10%

The suction boom is designed to withstand (relative) vacuum/pressure -1 / +4 bar. The solenoid valve coils have a consumption of approximately
1 A in the 24V version and approximately 2 A in the 12V versions.
The suction boom is designed to allow for a maximum rotation angle of 300° and a maximum telescopic extension of 1350mm.

Available versions
The suction boom is available in various versions that are distinguished by the following parameters:
- Suction hose connection manifold diameter available in the DN100, DN125, DN150 and DN200 versions;
- Type of activation of the suction line shutter valve, available in the hydraulic and pneumatic versions;
- Type of power supply, available in the 12 V and 24 V versions.
The following table shows the available suction boom models and relative identification code.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 2/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 03 - 12-03-2014 ACCESSORIES AND COMPONENTS – SUCTION BOOM

AVAILABLE VERSIONS
Model Code Manifold diameter Shutter valve Power supply
Suction boom DN100 24V 13600 003 00 Ø 100 mm Pneumatic 24V
Suction boom DN125 24V 13600 004 00 Ø 125 mm Pneumatic 24V
Suction boom DN150 24V 13600 005 00 Ø 150 mm Pneumatic 24V
Suction boom DN200 24V 13600 012 00 Ø 200 mm Pneumatic 24V
Suction boom DN100 24V HDR 13600 017 00 Ø 100 mm Hydraulic 24V
Suction boom DN125 24V HDR 13600 019 00 Ø 125 mm Hydraulic 24V
Suction boom DN150 24V HDR 13600 021 00 Ø 150 mm Hydraulic 24V
Suction boom DN200 24V HDR 13600 014 00 Ø 200 mm Hydraulic 24V
Suction boom DN100 12V 13600 007 00 Ø 100 mm Pneumatic 12V
Suction boom DN125 12V 13600 008 00 Ø 125 mm Pneumatic 12V
Suction boom DN150 12V 13600 009 00 Ø 150 mm Pneumatic 12V
Suction boom DN200 12V 13600 011 00 Ø 200 mm Pneumatic 12V
Suction boom DN100 12V HDR 13600 010 00 Ø 100 mm Hydraulic 12V
Suction boom DN125 12V HDR 13600 01800 Ø 125 mm Hydraulic 12V
Suction boom DN150 12V HDR 13600 020 00 Ø 150 mm Hydraulic 12V
Suction boom DN200 12V HDR 13600 013 00 Ø 200 mm Hydraulic 12V

Suction boom dimensions

SUCTION BOOM
DIMENSIONS
DN100
DN125
DN150

SUCTION BOOM
DIMENSIONS
DN200

Note: The dimensions shown in the figure refer to the model with pneumatic actuator; whereas the dimensions in brackets (e.g., 4183) refer to the
model with hydraulic actuator.
Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 3/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 ACCESSORIES AND COMPONENTS – SUCTION BOOM REV. 03 - 12-03-2014

Functional features
SUCTION BOOM FUNCTIONAL FEATURES DN100 – DN125 – DN150 SUCTION BOOM FUNCTIONAL FEATURES DN200

MATERIALS

1. The body and the slewing ring are made of cast iron.

2. The telescopic arm is made of galvanised S235JR mild

steel to ensure its high resistance against weather agents.

Jurop SpA reserves the right to make changes without notice. - All components are available upon request.
3. The hose guide rollers are made of plastic material.

The parts of the suction boom in contact with the

transported material (suction boom conveyor, suction boom
plate) are made of GS 500 cast iron; whereas the shutter
valve is made of NBR.

ACCESSORIES

- Accessories available:
- Suction boom flushing, only DN100 – DN125 – DN150;
- Suction boom weld collar, available in mild steel or stainless steel;
- Suction boom arm support, available in mild steel or stainless steel;
- Suction boom hydraulic piping standing support, available in mild steel or stainless steel;
- Suction hose, made of a 6 m long plastic section with a half-coupling end cap;
- Suction pipes and flushed suction pipe;
- Pushbutton panel support.

Jurop SpA TEL. +39 0434 636811

Via Crosera n° 50 FAX. +39 0434 636812
33082 Azzano Decimo, PN (Italy) www.jurop.it - e-mail: [email protected]
 EN PVT 200-280-400-700-1000

ORIGINAL INSTRUCTIONS

INSTALLATION, USE AND

MAINTENANCE MANUAL

Rev. 12
13-07-2017
 REV. 12
INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

2017 – Jurop – Azzano Decimo (PN)

Reproduction, electronic storage and dissemination, even partial, are prohibited.

Jurop reserves the right to modify the products described in this manual without prior notice.
Any product names mentioned herein are the trademarks of their respective owners.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 2 / 56 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
REV. 12
13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

Contents

1. General information pag. 4 9. Accessories pag. 36

1.1 Introduction 4 9.1 Silencers: models and dimensions 36

1.2 Spare part request 4 9.2 Accessories PVT 200-280-400 36
1.3 Warranty terms and conditions 4 9.3 Accessories PVT 700 38

2. Technical data pag. 5 SPARE PART DATA SHEET – PVT 200 MULTIPLIER 41
2.1 Arrangements PVT 5 SCHEDA RICAMBI – PVT 200 42
2.2 Dimensions PVT 6
SPARE PART DATA SHEET – PVT 280-400 44
2.3 Operation in vacuum mode 11
2.4 Operation in pressure mode 16 SPARE PART DATA SHEET – PVT 700-1000 47
2.5 Usage limitations 21
SPARE PART DATA SHEET – SUCTION GROUP PVT 50
2.6 Noise 23
2.7 Lubrication 23

3. Safety and accident prevention pag. 24

3.1 General recommendations 24

3.2 Intended use 24
3.3 Conveyed fluids 24

4. Installation pag. 24

4.1 Compulsory accessory 24

4.2 Checking upon receipt 24
4.3 Storing in the warehouse 25
4.4 Mounting 25
4.5 Vacuum – pressure line 26
4.6 Air injection cooling system 27
4.7 Overheating alarm 28
4.8 Oil level alarm (optional) 28
4.9 Drive systems 29

5. Start up pag. 31

5.1 Starting-up 31
5.2 Operating suggestions 31

6. Maintenance pag. 32

6.1 Ordinary maintenance 32

6.2 Extraordinary maintenance 33

7. Malfunctions: troubleshooting pag. 35

8. Scrapping pag. 35

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 3 / 56 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 REV. 12
INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

1. General information

1.1 Introduction

• This booklet contains the necessary instructions for a correct

installation, running, use and maintenance of the compressor, as well
as some practical suggestions for a safe operating.
• The knowledge of the following pages will grant a long and
trouble-free operation of the compressor.
• Following the instructions below contributes to limiting pump repair
expenses by extending its duration, as well as preventing hazardous
situations, thereby increasing its reliability.
• If the pump is driven by an hydraulic motor please refer to
manufacturer's specific manual.
• It is recommended to:
- Understand and apply carefully the instructions before
running the pump.
- Keep the booklet at hand and have it known to all operators.
• Below is a brief description of the symbols used in this manual.

If these safety rules are not respected, operators can Pic. 1.1
be injured and the compressor or oilers damaged
remarkably. 1.2 Spare part request
If these safety rules are not respected, the
• Use only genuine spare parts for maintenance and repairs. To
compressor or system can be damaged.
order spare parts, provide the following details:

Suggestions for an environment friendly use of the EXAMPLE:

compressor.
a) The model of the compressor (see compressor tag) PVT400
Useful information for an easy usage and b) The serial number of the compressor (see compressor tag) K60001
maintenance of the compressor. c) A description of the parts (see parts list) GASKET

d) The quantity (see parts list) n°1 pz

• The graphic representations and photographs contained in this e) The code number of the part (see parts list) 16807 084 00

manual are there to illustrate the product in the parts that make it up
and in specific operating phases. Though the model shown in the 1.3 Warranty terms and conditions
manual may differ from the one purchased, the operating principle at
the base of the illustrated operating phase is the same. • Compliance with the installation, use and maintenance instructions
• Each PVT shows a manufacturer plate that specifies: provided by this manual is crucial for the recognition of warranty
against defective parts.
1. PVT Model
2. Serial Number
3. Year of manufacture
4. Max Pressure
5. Maximum speed at maximum vacuum rate
6. Maximum speed at vacuum ratee equal of 80%
7. Maximum required power

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REV. 12
13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

2. Technical data

• PVT vacuum pumps are 3 lobe blowers specifically designed for vacuum plants that must convey gas free from polluting substances, oil or
water: this is made possible due to the lack of sliding parts, and therefore oil lubrication within the compression chambers. Moreover, PVT blowers
do not need any auxiliary cooling system, as they are provided with a built in air injection cooling system. The specific and accurate lobes profiles
grant high volumetric efficiency and high flow rates combined with minimized dimensions and vacuum rates that can reach 93%.
• Tri-lobe rotary volumetric pump with synchronised phase helical gears.
• No oil emission into the atmosphere.
• Wear-proof operation, reduced maintenance.
• Clockwise or counter clockwise rotation on request.
• Dynamically balanced rotors to reduce vibrations (A).
• Splash lubricated bearings (B) and gears (C) in the front and rear boxes.
• Internal combined seals: Y-seals and labyrinth seals (D) with PTFE/cast iron rings with discharge into the atmosphere.
• Seals and gaskets for high temperatures.
• Side Air injection cooling system with clapet valve (E). This valve opens only in the vacuum functioning mode.
• Injection silencer (compulsory accessory) and vacuum pump exhaust.
• Overheating thermostat on the exhaust port (F).
• Removable lifting points (G)(H).

2.1 Arrangements PVT

SX Counter Clockwise rotation

DX Clockwise rotation

O Horizontal ports

V Vertical ports
UPON REQUEST
STANDARD

D Right hand shaft

S Left hand shaft

A Upper shaft

B Lower shaft

HDR Hydraulic motor

Note: PVT 200M (with gearbox 3:1) is available only in the following arrangements PVT DX-O-B e PVT SX-O-B.

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 REV. 12
INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

2.2 PVT Dimensions

Direct Transmission - HDR


  



 
  Code Description








    G170851102 PVT200 DX-O-B


 G540851102 PVT280 DX-O-B
G230851102 PVT400 DX-O-B


   G160851102 PVT700 DX-O-B
G270851102 PVT1000 DX-O-B


F178151102 PVT200 DX-O-B-HDR



F548151102 PVT280 DX-O-B-HDR







F238151102 PVT400 DX-O-B-HDR

F168151102 PVT700 DX-O-B-HDR
   
 
F278151102 PVT1000 DX-O-B-HDR

 

 



Code Description





 
 G170951102 PVT200 SX-O-B
  
 
G540951102 PVT280 SX-O-B
G230951102 PVT400 SX-O-B
G160951102 PVT700 SX-O-B
  
G270951102 PVT1000 SX-O-B


F170951102 PVT200 SX-O-B-HDR

F540951102 PVT280 SX-O-B-HDR






F230951102 PVT400 SX-O-B-HDR

F168051102 PVT700 SX-O-B-HDR

  
    F278051102 PVT1000 SX-O-B-HDR

PVT A B C D E F H I K L M
200 276 168 176 270 458 155 373 207 M 14 69 266
280 312 200 200 312 468 167 436 234 M 14 86 231
400 312 200 236 392 508 203 470 270 M 14 106 231
700 386 239 532 438 623 234 658 339 M 20 150 344
1000 386 239 532 462 623 234 658 339 M 20 150 344

PVT N O P Q R S T U Weight
-0.009 DN100 PN6
200 328 154 428 215 38 g6 -0.025 10 41 110 UNI2276-67 160 Kg
-0.009 DN100 PN10
280 350 241 531 280 50 g6 -0.025 14 53.5 122 UNI2276-67 192 Kg
-0.009 DN150 PN10
400 460 261 536 310,5 50 g6 -0.025 14 53.5 155 UNI2276-67 240 Kg
-0.010 DN175 PN10
700 422 385 828 364 70 g6 -0.029 20 74.5 200 UNI2276-67 640 Kg
-0.010 DN200 PN10
1000 630 385 828 364 70 g6 -0.029 20 74.5 220 UNI2276-67 780 Kg

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
REV. 12
13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000


  



 
Code Description  







G170951101 PVT200 SX-O-A   

G540951101 PVT280 SX-O-A 

G230951101 PVT400 SX-O-A


G160951101 PVT700 SX-O-A   
G270951101 PVT1000 SX-O-A






   
  

 


 



Code Description





 
G170851101 PVT200 DX-O-A 
  
G540851101 PVT280 DX-O-A  

G230851101 PVT400 DX-O-A

G160851101 PVT700 DX-O-A
  
G270851101 PVT1000 DX-O-A





  
    

PVT A B C D E F H I K L M
200 276 168 176 270 458 259 373 207 M 14 69 266
280 312 200 200 312 468 301 436 234 M 14 86 231
400 312 200 236 392 508 337 470 270 M 14 106 231
700 386 239 532 438 623 444 658 339 M 20 150 344
1000 386 239 532 462 623 444 658 339 M 20 150 344

PVT N O R S T U Weight
-0.009 DN100 PN6
200 328 154 38 g6 -0.025 10 41 110 UNI2276-67 160 Kg
-0.009 DN100 PN10
280 350 241 50 g6 -0.025 14 53.5 122 UNI2276-67 192 Kg
-0.009 DN150 PN10
400 460 261 50 g6 -0.025 14 53.5 155 UNI2276-67 240 Kg
-0.010 DN175 PN10
700 422 385 70 g6 -0.029 20 74.5 200 UNI2276-67 640 Kg
-0.010 DN200 PN10
1000 630 385 70 g6 -0.029 20 74.5 220 UNI2276-67 780 Kg

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 7 / 56 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 REV. 12
INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017


  





  Code Description






   G170850103 PVT200 DX-V-S
 
 G540850103 PVT280 DX-V-S

G230850103 PVT400 DX-V-S
G160850103 PVT700 DX-V-S


G270850103 PVT1000 DX-V-S










F178150103 PVT200 DX-V-S-HDR



   

F548150103 PVT280 DX-V-S-HDR





F238150103 PVT400 DX-V-S-HDR

  
F168150103 PVT700 DX-V-S-HDR
  




 

 F278150103 PVT1000 DX-V-S-HDR



 


  






 
 Code Description





   
  G170950104 PVT200 SX-V-D

 G540950104 PVT280 SX-V-D
G230950104 PVT400 SX-V-D
G160950104 PVT700 SX-V-D



G270950104 PVT1000 SX-O-D







   
F178050104 PVT200 SX-V-D-HDR




F548050104 PVT280 SX-V-D-HDR

   F238050104 PVT400 SX-V-D-HDR
  



 F168050104 PVT700 SX-V-D-HDR

 


 F278050104 PVT1000 SX-V-D-HDR

 

PVT A B C C1 C2 D E F H I K K1 K2
200 52 - 264 316 212 270 381 80 430 168 - M10 35
280 67 - 318.6 372 236 312 413 92 468 200 - M10 35
400 67 - 318.6 372 236 392 448 92 508 200 - M10 35
700 105 -15 745 - - 438 642 234 339 623 M20 - -
1000 105 -15 745 - - 462 642 234 339 623 M20 - -

PVT L M N O P Q R S T U Weight
-0.009 DN100 PN6
200 69 266 328 154 428 215 38 g6 -0.025 10 41 110 UNI2276-67 160 Kg
-0.009 DN100 PN10
280 86 231 350 241 531 280 50 g6 -0.025 14 53.5 122 UNI2276-67 192 Kg
-0.009 DN150 PN10
400 106 231 460 261 536 310,5 50 g6 -0.025 14 53.5 155 UNI2276-67 240 Kg
-0.010 DN175 PN10
700 150 344 422 385 828 364 70 g6 -0.029 20 74.5 200 UNI2276-67 640 Kg
-0.010 DN200 PN10
1000 150 344 630 385 828 364 70 g6 -0.029 20 74.5 220 UNI2276-67 780 Kg

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 12
13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

  






Code Description

 


G170950103 PVT200 SX-V-S


   
G540950103 PVT280 SX-V-S 

G230950103 PVT400 SX-V-S 

G160950103 PVT700 SX-V-S


G270950103 PVT1000 SX-V-S





   


   


  





Code Descrption  






G170850104 PVT200 DX-V-D   



G540850104 PVT280 DX-V-D


G230850104 PVT400 DX-V-D   


G160850104 PVT700 DX-V-D

G270850104 PVT1000 DX-V-D



  


   

PVT A B C D E F H I K L M
200 52 20 280 270 381 155 432 168 M14 69 266
280 67 11 335 312 413 167 479 200 M14 86 231
400 67 7 372 392 448 203 515 200 M14 106 231
700 105 15 745 438 641 234 432 239 M20 150 344
1000 105 15 745 462 641 234 432 239 M20 150 344

PVT N O R S T U Weight
-0.009 DN100 PN6
200 328 154 38 g6 -0.025 10 41 110 UNI2276-67 160 Kg
-0.009 DN100 PN10
280 350 241 50 g6 -0.025 14 53.5 122 UNI2276-67 192 Kg
-0.009 DN150 PN10
400 460 261 50 g6 -0.025 14 53.5 155 UNI2276-67 240 Kg
-0.010 DN175 PN10
700 422 385 70 g6 -0.029 20 74.5 200 UNI2276-67 640 Kg
-0.010 DN200 PN10
1000 630 385 70 g6 -0.029 20 74.5 220 UNI2276-67 780 Kg

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

Transmission with multiplier

Code Description

G177751100 PVT200 DX-O

MULTIPLIER

Code Description

G177851100 PVT200 SX-O

MULTIPLIER

PVT A B C D E F H I K L M N
200M 276 168 176 270 482 119 373 207 M14 74 266 328

PVT O P R S T U Weight
-0.009 DN100 PN6
200M 269 17 45 g6 -0.025 14 48.5 110 UNI2276-67 210 Kg

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13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

2.3 Performances – Operation in vacuum mode

REFERENCE CONDITIONS
Absolute reference pressure: 1013 mbar abs Ambient reference temperature: 20°C
Counter pressure at the exhaust port: 1013 mbar abs Tolerances on the air flow and power: ±5%

• PVT200M performances are identical to PVT200 performances. The rotation speed of the PVT200M is 1/3 of the rotation speed showed on the
graphs.
• Broken line speed: MAX vacuum rate 80%.

PVT 200
1400

1300
4200
1200
3900
1100 3600
3300
1000
3000
900
FLOW (MC(MC/H)

RPM
/H)

800
PORTATA

700

600

500

400

300

200

100

0
100 90 80 70 60 50 40 30 20 10

GRADO VUOTO
VACUUM RATE(%)
(%)

50

45

40

35 4200
3900
POTENZA (KW)

30 3600
POWER (KW)

3300
25
3000
RPM
20

15

10

0
100 90 80 70 60 50 40 30 20 10
VACUUM RATE (%)
GRADO VUOTO (%)

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

PVT 280

1900
1800
3400
1700 3300
1600 3100
1500 2900
1400
2700
1300
2500
LOW (MC/H)(MC/H)

1200
2300
1100
2100
FPORTATA

1000
900 1900
800 1700
700
RPM
600
500
400
300
200
100
0
100 90 80 70 60 50 40 30 20 10

VACUUM RATE (%)

GRADO VUOTO (%)

60

55 3400
3300
50
3100

45 2900

2700
40
2500
35 2300
POTENZA (KW)

2100
POWER (KW)

30
1900
25 1700
RPM
20

15

10

0
100 90 80 70 60 50 40 30 20 10

VGRADO
ACUUM RATE (%) (%)
VUOTO

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PVT 400

2800

2600
3400
2400
3300
2200 3100
2900
2000
2700
1800
LOW (MC/H)(MC/H)

2500
1600 2300
FPORTATA

1400 2100
1900
1200
1700
1000
RPM
800

600

400

200

0
100 90 80 70 60 50 40 30 20 10

VGRADO
ACUUM RATE (%)
VUOTO (%)

80
75
3400
70 3300
65 3100
2900
60
55 2700
2500
50
2300
POTENZA (KW)

45
2100
40
POWER (KW)

1900
35
1700
30
RPM
25
20
15
10
5
0
100 90 80 70 60 50 40 30 20 10

VGRADO VUOTO
ACUUM RATE (%) (%)

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

PVT 700
FLOW (MC/H)

VACUUM RATE (%)

POWER (KW)

VACUUM RATE (%)

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PVT1000

6500

6000 2500
2400
5500
2200
5000
2000
4500
1800
LOW (MC/H)(MC/H)

4000
1600
3500
FPORTATA

RPM
3000

2500

2000

1500

1000

500

0
100 90 80 70 60 50 40 30 20 10

VGRADO
ACUUM RATE
VUOTO(%)(%)

200
190
180
2500
170 2400
160 2200
150
140 2000
130 1800
120
POTENZA (KW)

110 1600
POWER (KW)

100
RPM
90
80
70
60
50
40
30
20
10
0
100 90 80 70 60 50 40 30 20 10

VGRADO
ACUUM RATE (%) (%)
VUOTO

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

2.4 Performances – Operation in pressure mode

REFERENCE CONDITIONS
Absolute reference pressure: 1013 mbar abs Ambient temperature: 20°C
Counter pressure at the exhaust port: 1013 mbar abs Tolerances on the air flow and power: ±5%

• PVT operations with exhaust pressure higher than 800 – 1000 mbar rel are allowed only in intermittent duty.
• PVT200M performances are identical to PVT200 performances. The rotation speed of the PVT200M is 1/3 of the rotation speed showed on the
graphs.

PVT 200

1400

1300

4200 1200

3900 1100
3600
1000
3300
900

FLOW (MC(MC/H)
3000

/H)
800
RPM

PORTATA
700

600

500

400

300

200

100

0
100 200 300 400 500 600 700 800 900

∆ PRESS
∆ PRESS. . (mbar)
(mbar)

50

45

40

4200 35
3900
POWER (K(KW)
W)

3600 30
POTENZA

3300
25
3000
RPM
20

15

10

0
100 200 300 400 500 600 700 800 900
∆ PRESS. (mbar)
∆ PRESS. (mbar)

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PVT 280

1900
1800
3400 1700
3300
1600
3100
1500
2900
1400
2700
1300
2500
1200

FLOW (MC/H(MC/H)
2300
1100
2100

)
1000

PORTATA
1900 900
1700 800
RPM 700
600
500
400
300
200
100
0
100 200 300 400 500 600 700 800 900
∆ PRESS. (mbar)
∆ PRESS. (MBAR)

60

55
3400
50
3300
3100
45
2900
40
2700

2500 35
POWER (K(KW)
W)

2300
30
POTENZA

2100
1900 25
1700
20
RPM
15

10

0
100 200 300 400 500 600 700 800 900

∆∆ PRESS.
PRESS. (mbar)
(MBAR)

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

PVT 400

2800

2600
3400
2400
3300
3100 2200
2900 2000
2700
1800
2500

FLOW (MC/H(MC/H)
2300 1600

)
2100

PORTATA
1400
1900
1700 1200

1000
RPM
800

600

400

200

0
100 200 300 400 500 600 700 800 900

∆∆PRESS.
PRESS. (mbar)
(MBAR)

80
75

3400 70
3300
65
3100
60
2900
55
2700
50
2500
POWER (K(KW)

45
W)

2300
40
POTENZA

2100
1900 35
1700 30
25
RPM
20
15
10
5
0
100 200 300 400 500 600 700 800 900

PRESS. (mbar)
∆ PRESS. (MBAR)

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PVT 700

4200
2500
4000
2400
3800
2200 3600
3400
2000
3200
1800 3000
2800
1600 2600

FLOW (MC/H(MC/H)
2400
RPM

)
2200

PORTATA
2000
1800
1600
1400
1200
1000
800
600
400
200
0
100 200 300 400 500 600 700 800 900

∆∆PRESS.
PRESS. (mbar)
(MBAR)

120
2500
2400 110

2200 100

90
2000

80
1800
70
POWER (K(KW)
W)

1600
60
POTENZA

RPM
50

40

30

20

10

0
100 200 300 400 500 600 700 800 900

∆ PRESS.
∆ PRESS. (mbar)
(MBAR)

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

PVT 1000

6500

2500 6000
2400
5500
2200
5000
2000
4500
1800
4000

FLOW (MC/H(MC/H)
1600

)
3500
RPM

PORTATA
3000

2500

2000

1500

1000

500

0
100 200 300 400 500 600 700 800 900

∆∆PRESS.
PRESS. (mbar)
(MBAR)

200
190
180
170
2500 160
2400
150
2200 140
130
2000
120
POWER (K(KW)

1800
W)

110
1600 100
POTENZA

90
80
70
60
50
40
30
20
10
0
100 200 300 400 500 600 700 800 900

∆ PRESS.
∆ PRESS. (mbar)
(MBAR)

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13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

2.5 Noise

Potoise power LwA of the pump only and relative noise pressure LpA in free field, at 7m from the pump
Measures according to: UNI EN ISO 9614-2 Measure tolerance: ±2%

PVT 200
Lw (A) Lp (A)
Rotation Speed Vacuum/Pressure Noise power of the only pump. Noise pressure of the only pump at 7m in free field.
(without drive trasmission suction group, silencers). (without drive trasmission suction group, silencers).
[rpm] [dB(A)] [dB(A)]
vac 50% 91 63
3300 vac 80% 92 64
∆ press 600 mbar 97 69
vac 50% 92 64
3600 vac 80% 93 65
∆ press 600 mbar 98 70
vac 50% 95 67
3900 vac 80% 96 68
∆ press 600 mbar 100 72
vac 50% 96 68
4200 vac 80% 97 69
∆ press 600 mbar 103 75

PVT 200 Moltiplicatore

Lw (A) Lp (A)
Rotation Speed Vacuum/Pressure Noise power of the only pump. Noise pressure of the only pump at 7m in free field.
(without drive trasmission suction group, silencers). (without drive trasmission suction group, silencers).
[rpm] [dB(A)] [dB(A)]
vac 50% 92 64
1100 vac 80% 93 65
∆ press 600 mbar 97 69
vac 50% 93 65
1200 vac 80% 94 66
∆ press 600 mbar 98 70
vac 50% 96 68
1300 vac 80% 97 69
∆ press 600 mbar 101 73
vac 50% 97 69
1400 vac 80% 98 70
∆ press 600 mbar 104 76

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

PVT 280 - 400

Lw (A) Lp (A)
Rotation Speed Vacuum/Pressure Noise power of the only pump. Noise pressure of the only pump at 7m in free field.
(without drive trasmission suction group, silencers). (without drive trasmission suction group, silencers).
[dB(A)] [dB(A)]
[rpm]
PVT280 PVT400 PVT280 PVT400
vac 50% 92 93 64 65
2300 vac 80% 94 95 66 67
∆ press 600 mbar 114 115 86 87
vac 50% 94 95 66 67
2500 vac 80% 95 96 67 68
∆ press 600 mbar 117 118 89 90
vac 50% 95 96 67 68
2700 vac 80% 96 97 68 69
∆ press 600 mbar 120 121 92 93
vac 50% 97 98 69 70
2900 vac 80% 98 99 70 71
∆ press 600 mbar 123 124 95 96
vac 50% 98 99 70 71
3100 vac 80% 99 100 71 72
∆ press 600 mbar 125 126 97 98
vac 50% 99 100 71 72
3300 vac 80% 100 101 72 73
∆ press 600 mbar 128 129 100 101

PVT 700 - 1000

Lw (A) Lp (A)
Rotation Speed Vacuum/Pressure Noise power of the only pump. Noise pressure of the only pump at 7m in free field.
(without drive trasmission suction group, silencers). (without drive trasmission suction group, silencers).
[dB(A)] [dB(A)]
[rpm]
PVT700 PVT1000 PVT700 PVT1000
vac 50% 98 99 70 72
1200 vac 80% 99 100 71 73
∆ press 600 mbar 104 105 76 78
vac 50% 101 102 73 75
1600 vac 80% 102 103 74 76
∆ press 600 mbar 106 107 78 80
vac 50% 104 105 76 78
2000 vac 80% 106 107 78 80
∆ press 600 mbar 109 110 81 83
vac 50% 107 108 79 81
2400 vac 80% 109 110 81 83
∆ press 600 mbar 113 112 85 87

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2.6 Usage limitations

rpm P2 (bar rel.) max P2 -P1 (bar) T2 (°C) T2 - T1 (°C)
Model
Min Max Max continuos Max intermittent Max Max Max
PVT 200 2500 4200 0,8 1 1 160 130
PVT 200 M 833 1400 0,8 1 1 160 130
PVT 280 - 400 1700 3300 0,8 1 1 160 130
PVT 700 - 1000 1000 2400 0,8 1 1 160 130

P1: inlet absolute pressure T1: inlet air temperature

P2: oulet absolute pressure T2: oulet air temperature
P2: max continuos: pressure limit for continuos duty P2 max intermittent: pressure limit for intermittent duty

2.7 Lubrication

Recommended lubricant: synthetic gear oil: TENNEX FACTOR SYNT ISO 150. In case this oil is not available, it is possible to refill the level with a
gear oil composed of polyalphaolefine PAO.

Viscosity ENI ESSO SHELL TOTAL MOBIL BP TEXACO HAV.

ACER NUTO MORLINA DROSERA NUTO H BARTRAN RANDO HD
ISO VG 150
150 150 OIL 150 MS 150 150 150 150

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

3. Safety and accident prevention

Do not exceed the power supply parameters (see

Attention: carefully apply these prescriptions.
par 2.3 - 2.6).

3.1 General recommendations 3.2 Intended use

• Installation and maintenance must be carried out with the unit • PVT pumps are 3 lobe blowers specifically designed for vacuum
totally disengaged from its drive system and must be performed by plants that must convey gas free from polluting substances, oil or
qualified personnel. water: this is made possible due to the lack of sliding parts, and
• Use adequate clothing (avoid ties, loose sleeves, necklaces and therefore oil lubrication within the compression chambers.
so on) and suitable protection equipment (gloves, protection glasses, • Liquids or solids infiltrations can seriously damage the machine.
boots...). • Do not sack toxic substances and inflammable or explosive
• To prevent errors and hazardous situations, establish what each gasses, since the internal components of the pump may reach high
operator is responsible for in the different maintenance operations. temperatures.
• When transporting the pump, use proper slinging. Store the
compressor in stable places. Do not sack toxic substances and inflammable or
explosive gasses, since the internal components
• Make sure that all the parts of the unit are idle and cool, before
of the compressor may reach high temperatures.
performing any maintenance operation.
• Before each maintenance operation, stop the pump and restore • Liquids or solids infiltrations can seriously damage the pump.
the atmospheric pressure.
• When the pump is running, some parts may reach very high Attention: liquids or solids infiltrations can
temperatures (above 100°C). Use all necessary precautions to avoid seriously damage the pump.
contact.
• Operators working nearby must avoid prolonged exposure to the • Do not run the pump over its designed operating limits (see par.
noise emitted by the aspirator, if not equipped with the proper ear- 2.3 - 2.6): it may break and transmission can be damaged.
protection devices.
• Avoid accidental suction of solids: solids may be projected at high 3.3 Conveyed fluids
speed through the exhaust manifold and cause injures.
• Do not start the machine if the protection devices provided for • PVT pumps are suitable for conveying filtered air. Before
transmissions are removed. Replace damaged parts. conveying other kind of gases, verify compatibility with compressor’s
• Pressure relief valve: point the air flux away from the operators. characteristics.
• Do not use the aspirator over its designed limits: the machine may • Please contact Jurop’s Technical dept. if necessary.
be damage and the operator may be injured.

4. Installation

4.1 Compulsory accessories 4.2 Checking upon receipt

• The correct installation of PVT pumps requires the following • When the goods are delivered, make sure that all parts listed on
accessories: the delivery note are in perfect condition and have suffered no damage
- Suction silencer for the injection system: use the specific PVT during shipping.
silencer. • Remove the parts of the packaging that can be dangerous if
- Exhaust silencer. sucked by the pump.
- Overheating alarm to connect to the thermostat on the exhaust • Make sure the pump has its identification plate affixed on the front
port. cover. Pump without such identification are to be considered
- Undersigned suction filter on the vacuum line to avoid suction anonymous and potentially dangerous: in such an event, they must not
of foreign bodies or liquids. be used, otherwise the manufacturer will be deemed free from any
- Adequate overpressure safety valves. liability whatsoever.

Model Air filter Spark arrestor ATEX

4.3 Storing in the warehouse
PVT200 1445002900 14450MNZB0
PVT280-400 1445003200 14450GU6B0 • If the compressor will not be installed inside a short time after
PVT700-1000 145006800 14450HYJB0 delivery:

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- Remove the guards from the ports and spray a film of

protective oil over the inner surfaces of the body, rotors and Oil levels, filler caps and oil drainages are
individual for the front and rear gearboxes.
sides. Then attach again the guards;
- Store in a closed and dry place. Renew the preserving oil
periodically. • The vacuum pump’s rotation direction determines the room taken
up by the injection system and flow direction (see the paragraph 2.2).
Any changes made to rotation direction or to the assembly position
4.4 Mounting
must be agreed with our Technical Assistance.
• When the pump is installed it must be accessible for maintenance
Any changes made to rotation direction or to the
and fitted, with vibration adsorbing pads, to a bearing frame or level
assembly position must be agreed with our
base (Max. admitted angle 3° in all the directions). Technical Assistance.
• The size of the frame must be suitable to support the pump weight
and avoid bending. It is recommended to install the pump on vibration • Keep suction filter clean: obstructions may lead to noticeably
adsorbing pads to reduce the noise and vibrations produced during its reduced performance
operation. • Keep injection filter clean: obstructions may reduce the air
• Leave enough space around the pump to allow the free circulation injection cooling performance and cause overheating of the pump.
of air for cooling; avoid exposure to dirt and debris. • Do not embed nor cover the pump.
• Leave enough room to access the oil drainage, filling and checking • The base must not lead heat towards the machine while it is
ports (see Pic. 4.1). running.
• The oil level control and drainage plugs are mounted correctly
during the final inspection in the factory. Do not change their position.
• Oil levels, filler caps and oil drainages are individual for the front
and rear gearboxes.

LEGEND
L oil level (front and rear gearboxes) SO oil drainage (front and rear gearboxes) ST seals vent (front and rear gearboxes)
CO filler cap (front and rear gearboxes) SS gearbox vent (front and rear gearboxes)

PVT200 - 280 - 400 - 700 - 1000 WITH HORIZONTAL PORTS

PVT200 - 280 - 400 - 700 - 1000 WITH VERTICAL PORTS

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PVT200 WITH MULTIPLIER

Pic. 4.1

4.5 Vacuum – pressure line exceeding a pressure of 1800 mbar or, in any case, the maximum allowed
by the system (see par. 2.6). Do not interpose shutoff valves on the line
• See figures 4.2 e 4.3. between the pump and the safety relief valve.
• The diameter of the vacuum and pressure line pipes must be • If necessary apply:
suitable for the pump’s flow rate (approximate average air speed is 15-30 − A second shutoff valve or suction filter. Liquids and materials
m/s); in any case, it should not be smaller than the ports diameter. must never reach the pump;
• The weight or dimensions of the pipes must in no way stress the − A venting valve on the suction line, controlled by the
vacuum pump body. Use high temperature resistant rubber sleeves. thermostat: when the vacuum pump is overheating, this valve
• Remove the port guards when mounting. The pipes and will open a direct connection with the atmosphere and
components of the whole line must be clean. consequently the pump will suck fresh air ,from the outside, for
• Avoid constrictions and tight curves where they are not essential. a better cooling (a 2” valve size can be enough for a good
• The exhaust pipes can reach high temperatures. Protect those cooling without loosing too much vacuum rate). Install a
adequately from the operator reach. silencer filter;
• A clapet valve on suction pipe avoids rotation in the opposite − A 4-way change-over valve to obtain alternatively vacuum or
direction when the vacuum pump stops. pressure in the system (this is not required if the pump is used
• Over-pressure safety relief valve on the vacuum line: install it close to only for vacuum or only for pressure).
the vacuum pump. Valve relief flow rate must limits the PVT400 from

Vacuum/Pressure Line – Vacuum operation Vacuum/Pressure Line – Pressure operation

6 6

3 2 3 2

1 1

5 5
4 4

Pic. 4.2 Pic.4.3

Vacuum/Pressure Line components

1 Vacuum Pump 5 Over-pressure safety relief valve
2 Clapet valve 6 Silencer
3 4-way change-over valve (optional) 7 Suction filter
4 Overheating safety venting valve (optional)

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• Turning of 90 deg. (from the vacuum position) the 4-way valve Model Inner diameter
changeover, the pump can suck air from the exhaust silencer to PVT 200 98 mm
pressurize the tank. In this case it is recommended to control the pump PVT280 110 mm
speed in order to avoid dangerous overpressure in the line. PVT 400 127 mm
• In case of overheating working under pressure condition, opening
PVT 700 160 mm
of the safety venting valve mounted on suction line will not cool down
PVT 1000 190 mm
the pump. The only possible solution is to stop the pump drive and wait
for a proper cooling. • The silencer should be mounted as close as possible to the
• The clapet valve, on the suction line, avoids opposite rotation of vacuum pump (max. 1-1.5 m) and in a position protected against debris
the vacuum pump when it is stopped under vacuum conditions: and water:
− Before servicing the vacuum pump or its drive system. The − Avoid tight curves;
pressure difference between inlet/outlet ports can start the − Avoid pumping nearby heat sources;
machine turning automatically; − Check the flow direction and the clapet valve positioning.
− Before starting the machine again: otherwise it would require a • Check weekly the cleanliness of the silencer suction port. Remove
higher starting torque. all the filth that obstruct the air flow.
• An inefficient AIR injection could cause the vacuum pump
Attention: when pump is stopped under load, overheating during the vacuum operation.
vent the system before any maintenance
operation. Attention: an inefficient AIR injection could cause
the vacuum pump overheating during the
4.6 Air injection cooling system vacuum operation.

• Operating only in the vacuum mode.

• Use only the specific air injection silencer for the PVT, standard or
compact.
• The minimum pipeline inner diameter (Di) of the injection system
must be:

45°

CHECK THE FLOW DIRECTION

AND THE CLAPET VALVE
POSITIONING

STANDARD INJECTION SILENCER COMPACT INJECTION SILENCER

Pic. 4.4

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4.7 Overheatig alarm 1. The spacer sheet keeps the sensor fitted on the lowest part of its
housing.
• The vacuum pump is supplied with a thermostatic switch on the 2. The fitting sheet must fill the clearance between the sensor and
exhaust port. When reaching the maximum allowed temperature, the its seat in the housing; this is important to grant an easy and
switch must send an electric signal to the alarm system or open a valve correct heat transmission.
on the suction line, to let the fresh air coming in and cool the pump. • Overheating can seize the vacuum pump, causing a damage also
• Electric characteristics of the SPDT connector: in the drive line. Stop the pump for cooling or drive it at free ports
a. DC power supply: max 220V, 12W dc-13 (control coils data). conditions (with the suction valves fully opened) to let it cool down
b. AC power supply: properly. The pump can be again operated only when the alarm is
- max 440V, 10A ca-1 (resistive load); turned off after cooling.
- max 440V, 6A ca-3 (start-stop for asynchronous motors);
- max 440V, 4A ca-15 (power supply with control coils power
Attention: overheating can seize the vacuum
supply with control coils > 72VA). pump, causing a damage also in the drive line.
CONTROL BOARD
MAIN SWITCH FUSE
 

   FITTING SHEET

PROTECT CAPILLARY


TERMOSTATIC SWITCH LOCKING NUT

TEST BUTTON



 
PLASTIC WASHER








 
SPECIAL COPPER WASHER
12V - 24V

  SPACER SHEET

ALARM DEVICE



 
THERMOSTATIC SENSOR













  

LOCK THE NUT HOLDING THE
THERMOSTAT HOUSING WITH A
SPANNER
c. Protection: IP67 (IEC 529 and DIN 40050).
d. Room temperature: from -40 to +70°C.
e. Core hitch: Pg 13.5 for cables from 5 to 14 mm.
• Use the NC (normally closed) contact of the switch to control the
coils of a power relay. In this way (see above diagram) the alarm
Pic. 4.5
advises also in case of accidental wires damage (safety protection of
the circuit).
4.8 Oil level alarm (optional)
• Sensor installation:
1. The sensor of the thermostat is supplied by us already fitted
• The vacuum pump can be supplied with two optical oil level
inside its housing. In case of disassembling, follow the instruction
switches, one in the front gearbox and one in the rear gearbox. When
(above drawing) to reassemble.
reaching the minimum oil level necessary for the gears lubrication in
2. Unwind the protected capillary of the sensor avoiding tight curves
one of the gearboxes, the switch must send an electric signal to the
or buckling. Fix the unit to a stable support before proceeding (to
alarm system.
avoid vibrations or accidental impacts).
• Electric characteristics of the K11 oil level switch:
3. The thermostat operation can be influenced by the ambient
temperature. The setting made by the manufacturer is correct to a. DC power supply: 10-28 V;
work in ambient temperatures between 0°C and 40°C. If the b. AC power supply: 24 V;
thermostat is frequently used over said temperature range, it c. Protection: IP65 (IEC 529 and DIN 40050);
could be necessary a new setting. Please contact the after sale d. Room temperature: from -40 to +125°C.
technical service. • Use the NC (normally closed) contact of the switch to control the
• Check the following points to grant a correct operation of the coils of a power relay. In this way (see above diagram) the alarm
thermostat: advises also in case of accidental wires damage (safety protection of
the circuit).

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CONTROL BOARD
• Install a suitable pulley on the smooth shaft as close as possible to
FUSE
  
the compressor. Taper lock pulley are suggested.

• Do not use driven or driving pulleys with a pitch diameter inferior to


OIL SENSOR LEVEL values reported in the box below. Small pulleys require a high belt
MAIN SWITCH

1 4  tension which may cause premature wear to the bearing or









transmission damages.


3
2
T MAX

TEST BUTTON


CHECK BELT TENSION





12V - 24V

ALARM DEVICE


DP






 


KEEP AXELS PARALLEL
  

ALINGN PULLEY GROVES AND BELTS

• Working with an oil level lower than the minimum recommended
leads to a rapid wear of internal seals, bearings an gears causing the
seize of the vacuum pump.
Pic. 4.6
Attention: working with an oil level lower than the
minimum recommended leads to a rapid wear of • Let the air circulate freely to cool down the pump.
internal seals, bearings an gears causing the • A limited speed ratio will extend the belts life and reduce stress on
seize of the vacuum pump. the shafts. When possible prefer:
• Stop the vacuum pump and refill both the gearboxes with the − Pulleys with a pitch diameter bigger than the one indicated;
recommended oil (see par. 2.7). − Engines or power take-offs with a speed similar to the one of the
vacuum pump.
4.9 Drive system

A) Belt drive
• Install a suitable pulley on the smooth shaft as close as possible
to the pump in order to avoid excessive bending stress on the drive
shaft.

Model Max Speed (rpm) T. max (N) L. max (mm) Pd Min. Transmission (mm) N° grooves Belt Type
PVT 200 4200 3000 50 160 4 x SPA XPA
PVT 200 MOLT. 1400 3800 35 250 4 x SPB XPB
PVT 280 3300 3500 45 180 4 x SPB XPB
PVT 400 < 2800 5000 55 160 5 x SPB XPB
PVT 400 > 2800 (MAX 3000) 5000 55 180 5 x SPB XPB
PVT 700 2500 6500 75 250 4 x SPC XPC
PVT 1000 2500 11500 87 250 5 x SPC XPC

Dp. min.: minimum pitch diameter of small pulley.

B) Hydraulic drive
• The PVT HDR vacuum pump is completed with a fixed displacement high pressure motor suitable for open or closed type oil circuits.

Displacement Max working Max drainage Filtering Optimal Max viscosity Max T° oil
Model Fluid
(cc/rev) pressure (bar) line press. (bar) Class viscosity cSt cSt °C (*)
PVT 200 HDR 19.6 350 1.5 HL/HM 21/19/16 15 – 40 800 90
PVT 280 HDR 40 410 1 HLP 20/18/13 15 - 30 1000 80
PVT 400 HDR 60 420 1,5 HLP 20/18/13 15 - 30 1000 90
PVT 700 HDR 90 350 1 HLP 20/18/13 15 - 30 1000 80
PVT 1000 HDR 125 400 2 HLP 20/18/13 15 - 30 1000 90
(*) : Value reported to the main circuit.

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• Oil flow and pressure: to be defined according to the vacuum • Starting-up: be sure that the system is well cleaned and pour oil
pump speed rotation. into the tank and into the motor housing (necessary to lubricate the
• Fluid: mineral oil for hydraulic systems HLP (DIN51524) and internal bearings).
HL/HM (ISO6743-4). • Vent the circuit and adjust the overpressure safety valve to the
• Filtering: class 21/19/16 (PVT200) and class 20/18/13 (PVT280- lowest possible value.
400-700-1000) according ISO 4406. • Check the oil tank level.
• Increase pressure and rotation speed until operating values are
• Check the oil line connections that must logically following the
reached.
rotation direction of the vacuum pump (see Pic. 4.7).
• It is recommended to avoid rotation in the opposite direction when
DRAIN
(1)
the vacuum pump stops; this because it could damage the hydraulic
motor whether the circuits are open or closed (see also the “Vacuum –
Pressure Line” paragraph). The hydraulic circuit must be protected
against overpressures.
DRAIN

Attention: avoid rotation in the opposite direction

OIL LEVEL
when vacuum pump stops; this because it could
damage the hydraulic motor.
(1)

OIL TANK • Check the rotation speed, using the inductive sensor mounted on
the hyd. motor bracket. Connect it to an electronic rev counter, suitable
for 2 kHz max inductive sensors, and set the teeth number at z.

Model Z (teeth n. of the inductive sensor gear)

(1) : REFILL WITH OIL BEFORE THE FIRST START PVT 200 HDR
Pic. 4.7 PVT 280 - 400 HDR 34
PVT 700 - 1000 HDR 2

• Drainage: connect this line to the oil tank to make sure the motor • The machine/system manufacturer is responsible for dimensioning
never operates without oil. Discharge into the tank under free surface the lines.
or bend the pipe into a U-shape.

Model Drain threaded In/Out Flange The machine/system manufacturer is responsible

PVT 200 HDR G 3/8 SAE ¾” 6000 psi
for dimensioning the lines.
PVT 280 HDR M18x1.5 SAE ¾” 6000 psi
PVT 400 HDR M22x1.5 SAE ¾” 6000 psi
PVT 700 HDR M22x1.5 SAE 1” 6000 psi
PVT 1000 HDR M22x1.5 SAE 1¼” 6000 psi

IN OUT HDR MOTOR

SAE 3/4” 6000 psi

52.7

IN OUT HDR MOTOR

27.8

SAE 1” 6000 psi

M12

IN OUT HDR MOTOR

SAE 1 ¼” 6000 psi

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5. Start up

5.1 Starting-up
Attention: Do not carry out this operation on very
• Check the oil level, in the front and rear gearboxes. hot pumps (for example after a working day) until
they have cooled down.
• Check that all protection devices are correctly installed.
• Check that there are no obstacles in the vacuum/pressure line. 2. Use 1-2 liters of water mixed with a non-flammable detergent. We
• Check rotation direction: open all system valves and start running suggest some product like Henkel Bonderite C-NE 5225: 5%
slowly. concentration in water. This detergent grants a good protection
• Rotation in the wrong direction is allowed at slow speed: possible against rust and oxidation.
damage to the line and/or pump. 3. Use one of the openings placed in the vacuum line (closet on the
pump) to suck some water mixed with detergent.
Attention: rotation in the wrong direction is
4. Start the pump at low speed (about 1000 rpm for PVT200-280-
allowed at slow speed: possible damage to the
line and/or pump. 400 and 500 rpm for PVT200M-700-1000) leaving opened all the
suction valves in the tank, in order to keep low the vacuum rate
• Close the valves and increase pressure or vacuum rate. (max vac. 10-20%). Let the detergent mix entering the pump very
• Check speed under load and operation: absence of anomalous slowly.
noise or vibrations. 5. The detergent mix stays suspended in the pump inside, before
being expelled through the exhaust silencer.
5.2 Operating suggestions 6. After keeping the pump speed for a while to make the product
reaching the internal parts, it is necessary to dry the pump
• The manufacturer declines all responsibility for damages caused if preventing oxidation. When the detergent mix is finished,
the installation, operating and maintenance instructions are continue running the pump at the lo west possible vacuum rate
disregarded. for a few minutes, then close venting and suction valves up to 50-
• When the overheating alarm advises (optional) the operator that 60% maximum, for a couple of minutes. With this operation the
the maximum operating temperature has been reached: pump will dry from the heated air and protected from the chemical
1. Stop the pump and wait until it has cooled down. attack of the detergent.
2. If possible drive it with all the valves opened for the time 7. Washing the pump with this detergent guarantees a protection
necessary to a proper pump cooling, run the pump at a vacuum after some days of inoperativity. If the pump is not used for more
rate lower than 30% - if working in vacuum mode - or at an than two weeks, after having washed and dried the inner parts as
exhaust pressure lower than 200 mbar rel. - if working in pressure described above, it is recommended to suck slowly 200 cc anti-
mode - for the time necessary to restore the alarm. To this rust and water-repellent protective oil (or, if not available, a very
purpose, provide an adequate opening which is in communication fluid gear oil).
with the atmosphere on the suction/discharge line and is
operated by a valve regulated by the alarm system itself. Attention: do not carry out also this operation on
very hot pumps (for example after a working day)
3. Work can be started again only when the temperature has
until they have cooled down.
returned to normal values.
4. If the alarm triggers often during normal use, it is necessary to
check the conditions of use (temperature, pressures, speed) and Dispose of used oil in accordance with the
current regulations.
the conditions of the system.
• When ambient temperatures are very low (like in the winter for • Do not convey the exceeding flow outlet towards the suction port.
instance), exhaust temperatures are lower than usual and the • Control the air flow by adjusting the rotation speed: do not use the
overheating alarm does not advise even if you are working at high safety relief valve to discharge the exceeding flow.
speed and with high vacuum levels. We recommend not to exceed a • Do not squeeze the hoses/pipes.
temperature difference of 130°C between incoming and outgoing air, to • When stopping the pump, avoid rotation in the opposite direction.
avoid anomalous deformation of the components and block/seize the In fact, the difference in pressure between delivery and suction ports
vacuum pump. Avoid continuous duty under such conditions even if the can make the rotors turning. Use non-return valves on the line.
overheating alarm does not trigger. • Avoid starting the pump under load: motor and drive system can be
• After operation in dusty environments, after accidental sucking of excessively stressed.
liquids inside the pump or before a long inoperativity period it is
recommended to wash the pump inside according to the following
procedure:
1. Before washing the pump, be sure that it has cooled down. To
obtain this in a short time, it is possible to run the pump for a few
minutes at zero vacuum conditions, or stop it at all.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

6. Maintenance
6.1. Ordinary maintenance
• Installation and maintenance must be operated only by qualified personnel wearing the proper clothes and the necessary tools as well as
protection devices.
• Use suitable protection equipment (gloves, protection glasses, boots...).
• In the following table summarizes the main controls to be performed and the frequency of intervention.

Operating conditions Area di intervento Checking 8H 50H 500H 1000H

Verifica efficienza valvole sicurezza (valvola non ritorno)
Vacuum line
Working pressure
OPERATING Rotating speed
Transmission / Pump Noise (also HDR motor)
Temperature
Clean filter and vacuum line shutoff
Vacuum line
4-way changeover valve (optional): check and lubricate
Oil level
STANDSTILL Change oil in front gearbox (*)
Pump
Change oil in rear gearbox (*)
Pump’s inner washing (**)
Overall Chack transmission pulley

(*) The first oil change must be done inside 500 hours operation. Following • In case this oil is not available, it is possible to refill the level with a
changes every 5000 hours or 12 months. In order to choose the most suitable oil, see gear oil composed of polyalphaolefine (PAO), see par. 2.7.
paragraph 2.7.
• It is recommended to refill the oil level always with the same type: avoid
(**) After operation in dusty environments, after accidental sucking of liquids
inside the pump or before a long inoperativity period it is recommended to wash the mixing of various oil types.
pump inside according to the procedure described at paragraph. • Check and change also the washer mounted with the discharge plug.

Checking oil level rear and front gearbox Dispose of used oil in accordance with the
current regulations.
• Check the oil level in both gearboxes (front/rear) when the pump is
still and cold. Oil sight, refill and drainage are showed in Pic. 4.1. • Do not run the compressor with insufficient lubrication: that may
cause seals and internal transmission members to wear quickly and/or
the compressor to stop with possible breakdown of the drive system.
OPTIMAL LEVEL
MINIMUM LEVEL • Follow installer’s instructions for the checking and servicing of
vacuum –pressure line components (filters, safety valves, seals, etc.)
drive members (belts, hydraulic drive system, etc.) controlling and
• The oil level must not drop below minimum: internal components adjusting devices (revolution counters, sensors, etc).
may rapidly wear.
• The wearing of the internal lip seals will cause the level of oil in the Follow installer’s instructions for the checking and
boxes to drop. We strongly recommend that you often check the oil servicing of vacuum –pressure line components,
drive members, controlling and adjusting devices.
level - every day or at the latest every week - because frequent oil
refilling indicates wearing of seals.
• Use synthetic gear oils: “TENNEX FACTOR SYNT ISO”.

Model Arrangement Front Gearbox (shaft side) Rear Gearbox

Horizontal suction-discharge ports 0,4 0,55
PVT 200
Vertical suction-discharge ports 0,6 0,9
PVT 200 MOLT. Horizontal suction-discharge ports 1,1 0,55
Horizontal suction-discharge ports 0,65 0,5
PVT 280 - 400
Vertical suction-discharge ports 1,2 0,9
Horizontal suction-discharge ports 2 1,5
PVT 700 - 1000
Vertical suction-discharge ports 3,5 2,5

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13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

6.2 Extraordinary maintenance • Remove the transmission.

• Unscrew the drainage plug (SO) of the front cover and empty it.
• Except for the cases described below, extraordinary maintenance • Remove the front cover.
on a PVT must be carried out by specialized personnel only; otherwise • Replace the Y-seal (3). Spread the Y-seal lip with high temperature
the guarantee will be invalidated. grease 220°C NLGI2.
• Before starting any extraordinary maintenance operation, be sure • Change the gasket (2) and fit the flange back on its seat. Do not
the pump stands still and follow the safety prescriptions as described in damage the seal lip or turn it over when remounting.
Cap. “Safety and accident prevention”. • Refill with oil (recommended synthetic gear oil) the front box.
Check the oil level sight (L). See paragraph 4.4.
Follow the safety prescriptions as described in
Cap. “Safety and accident prevention”. Model Gasket code (2) Y-seal code (3)
PVT 200 1680709600 4022200154
Replacing the front sealing ring
(PVT 200M, PVT 280, PVT 400, PVT 700, PVT 1000)

• Replace it immediately in case lubricant leaks or every 5 years.

Attention: Replace it immediately in case

lubricant leaks or every 5 years.

• See Pic. 6.1.

• Remove the transmission.
• Clean the front flange (1) and remove.
Pic. 6.2
• Replace the sealing ring (3). Spread the Y-seal lip with high
temperature grease 220°C NLGI2.
Common maintenance for all PVT
• Change the gasket (2) and fit the flange back on its seat. Do not
damage the sealing lip or turn it over when remounting. Cleaning the rotors and body

• Is necessary to eliminate hard formations.

• Remove the pipes from the suction and exhaust ports.
• Clean the inside surface of the body and rotors with solvents and
scrape without scratching.

Checking the clapet valve on the injection

• Check it periodically to avoid the accidental suction of solid

particles inside the vacuum pump (See par. 4.6).
• Once a year: change the O rings.
• Once every 3 years: change the clapet and related screws and
washers.

Pic. 6.1 Replacing the rock wool of the compact air injection
silencer
Model Gasket code (2) Y-seal code (3)
PVT200 MOLT 1680708700 4022200412 • It is possible to replace the internal rock wool of the compact
injection silencer if its noise level increase. The spare part code of the
PVT 280 - 400 1680708400 4022200425
rock wool is 40222 136 00 and the quantity is reported on the side
PVT 700 - 1000 1680710500 4022200152
table.
PVT 700 HDR 1680701400 4022200152
Model Rock wool (kg)
Replacing the front Y-seal (PVT 200) PVT 200 - 200M - 280 - 400 2,5
PVT 700 8,5
• Replace it immediately in case lubricant leaks or every 5 years.
• Remove the silencer cover.
Attention: Replace it immediately in case • Extract the exhausted rock wool.
lubricant leaks or every 5 years. • Clean the internal surfaces of the silencer with a solvent.
• Insert the new rock wool.
• See Pic. 6.2.

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

• Check the cleanness of the internal air injection duct before

closing the silencer with his cover.
• Close the silencer with his cover.

Cleaning the seals venting plugs

• Remove the seals venting plugs (Label ST in paragraph 4.4) and

clean them with a solvent.
• Do not use compressed air and/or solvents in the seals venting
ducts in the pump benches. Internal seals can be damaged.

Attention: do not use compressed air and/or

solvents in the seals venting ducts in the pump
benches. Internal seals can be damaged.

Pic. 6.3

Every 10.000 working hours: general overhauling

• In case of particularly hard formations, general overhaul of the pump

is recommended: rotors wash-up, seals check, replacement of bearing
and sealing ring, and lubricant replacement. The servicing operations
which require the pump to be completely disassembled must be
performed at a Service Centre authorised by Jurop.

The servicing operations which require the pump

to be completely disassembled must be
performed at a Service Centre authorised by
Jurop.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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13-07-2017 INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000

7. Malfunctions: troubleshooting

PROBLEMS

Reduced performances

Cause Solution
• Speed not correct • Check and restore
• Pipes and/or filters clogged or leaking • Check conditions and restore
• Pipes are undersized • Check the maximum compressor performance
• Safety valves not adjusted • Check and adjust correctly

Overheating

Cause Solution
• Ambient and/or suction or injected air temperature is too high. • Reduce pressure or vacuum rate
• Check that the suction port of the air injection silencer is clean, check condition
• Inefficient air injection
of the injection line and clapet valve.
• Check, close to the pump ports, the effective suction and delivery pressure.
• Pipes are undersized
Do not exceed operating limits.

Oil leakage

Cause Solution
• Front sealing ring is worn • Replace it
• Level indicators broken • Replace it
• Check the pump inclination (max. 3°). Service to check the linternal seals.
• Oil leakage from internal seals
• If this is not enough to solve the problem, contact the after sale.

Abnormal vibrations or noise (stop the vacuum pump)

Cause Solution
• Temperature is over the max working limits (T2 > 160°C and/or T2 – T1 >
• The rotors are getting in contact 130°C: see par. 2.6). Stop the pump and leave it cooling. Start again only after
the alarm has reset.
• Inner wash of the pump.
• Rotors with hard formations on the surface
• Remove the in/out pipes and clean rotors and housing.
• If they have caused incrustations, the pipes must be removed and the rotors
• Suction of liquids or foreign bodies
must be cleaned.
• Not uniform power transmission • Check the operating conditions. Do not install propellers too much angled.

8. Scrapping

• Recycling materials allow reducing the environmental impact and • Before scrapping the machine, the following materials need to be
respecting the environment. separated and suitably disposed of:

Do not dispose of in the environment. Dispose of

in compliance with the standards in force.

Materiale Cast Iron Steel Alluminum Bronze Rubber Gasket Oil

PVT 200 79 % 13 % 6.8 % 0.0 % 0.1 % 0.1 % 0.6 %
PVT 280 74 % 17 % 7.8 % 0.3 % 0.1 % 0.1 % 1.1 %
PVT 400 70 % 22 % 7.1 % 0.2 % 0.1 % 0.1 % 0.9 %
PVT 700 78 % 14 % 6.9 % 0.2 % 0.0 % 0.0 % 0.5 %
PVT 1000 74 % 19 % 6.1 % 0.2 % 0.0 % 0.0 % 0.4 %

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

9. Accessories

9.1 Silencers: models and dimensions



PVT1000 INJECTION
PVT1000 EXHAUST
PVT700 INJECTION
PVT700 EXHAUST








PVT400 INJECTION
PVT400 EXHAUST
PVT200-280 INJECTION
PVT200-280 EXHAUST

 
 




 
 
 





   








 







PVT200-280 PVT400 PVT700 PVT1000

MODEL PVT200-280 PVT200-280 PVT400 PVT400 PVT700 PVT700 PVT1000 PVT1000

TYPE EXHAUST INJECTION EXHAUST INJECTION EXHAUST INJECTION EXHAUST INJECTION

FLANGE* DN100 PN6 DN100 PN6 DN125 PN6 DN125 PN6 DN175 PN10 DN175 PN10 DN175 PN10 DN175 PN10

CODE 1414014600 1414014700 1414014200 1414014300 1414013800 1414013900 1414014000 1414014100

IRON VERSION
CODE 1414014800 1414014900 1414014400 1414014500 - - - -
INOX VERSION

* UNI 2277-67

9.2 Accessories PVT200 - 280 - 400

Dimensions PVT200
SUCTION CLAPET COMPACT INJECTION 4WAYS SUCTION
VALVE SILENCER VALVE FILTER

Code Description

- PVT200
1847000300 Compact injection silencer
Suction group with
1852112000 pneumatics 4ways valve
and filter

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Dimensions PVT280
SUCTION CLAPET COMPACT INJECTION 4WAYS SUCTION
VALVE SILENCER VALVE FILTER

Code Description

- PVT280
1847000400 Compact injection silencer
Suction group with
18521001E0 Pneumatic 4 ways valve
and filter

- PVT400
1847000400 Compact injection silencer
Suction group with
1852108200 Pneumatic 4 ways valve
and filter

Dimensioni PVT400
SUCTION SUCTION CLAPET COMPACT INJECTION 4WAYS
FILTER VALVE SILENCER VALVE

Characteristics Attention: If other gases have to be conveyed,

check first the compatibility with the vacuum
• Pre-assembled group installed to the vacuum pump and complete pump.
with:
- Aluminium and cast iron manifolds • The flow losses caused by the components on the vacuum line
- 4ways valve can reduce the nominal air flow of the pump.
- Clapet (non returne) valve • The presence of a 4-way valve can be cause of the working
- Suction filter temperature increase on the pump, especially during a continuous
• This suction group can be installed on all the PVT200-400 with duty.
horizontal ports (read paragraph 2.2).
• The compact injection silencer replace the standard injection Installation
silencer. It is installed on the PVT side and it is made of galvanized
• Compulsory accessories:
S235JR.
- Exhaust silencer.
Operating limits - Injection silencer: use only the specific silencer of the PVT.
- Overheating alarm to be connected to the thermostat on the
• The suction group is developed to make the installation easier on exhaust port (which is always included on the standard pump
stationary or mobile vacuum-pressure plants, conveying air. If other execution).
gases have to be conveyed, check first the compatibility with the
vacuum pump.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

- Secondary shutoff on the vacuum line to grant a good

protection of the pump against the accidental suction of liquids
and solid bodies.
- Suitable safety overpressure valves.
• Check on the first part of this manual for all the indications about
the technical data, safety, installation, use and maintenance of the
PVT.

Suction group maintenance

• 4-way valve cock adjusting. When the valve cock is hard to

move, we recommend to adjust its clearance with the housing. This can
be done through the screw placed under the valve itself.
4WAYS
• Suction filter cleaning. remove the filter cover to access to the SETTING SCREW
filtering cartridge. Clean it and, if necessary, clean also the filter
housing.
• Clapet (non return) valve. Periodic checks to avoid the
accidental suction of solid bodies:
- Every year: replace the OR.
30
- Every 3 years: replace the clapet and related screw/bolts.
• When reassembling, rotate the clapet as indicated in the figure
above: the valve must allow air flow sucked into the pump and not
coming out from the pump.
• Angle the clapet pivoting axle of 30 deg from the horizontal.

9.3 Accessories PVT700

Dimensions PVT700

DN175 COMPACT INJECTION SUCTION GROUP

PN10 SILENCER

Code Descrption

- PVT700
1414012700 Compact injection silencer
1852109100 Manifolds group

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13-07-2016 MANUALE DI INSTALLAZIONE, USO E MANUTENZIONE – POMPE PVT 200-280-400-700-1000

Charateristics

• The manifolds group is directly mounted on the pump ports and it ATTENTION. THE SHOULDER OF THE
CLAPET MANIFOLD MUST BE ORIENTED
is developed to reduce the plant dimensions. It is composed of:
AS SHOWN BY THE ARROW
- 2 aluminum manifolds and 2 cast iron manifolds
- Clapet (non return) valve with relative aluminum manifold.
The manifolds group do not include the 4 ways valve and the
suction filter.

Attention: The manifolds group do not include

the 4 ways valve and the suction filter.

• It is possible to install the manifold group in all the PVT700 • The suction filter (1445006300) is made of galvanized S235JR
excepts for the arrangements PVT700SX-O-B and PVT700DX-O-A and is provided with an internal stainless steel cartridge. Avoid to place
(Read paragraph 2.1). the out-port (PVTside) of the filter facing the ground when positioning
the filter. This could be dangerous during the filter cleaning because
• The compact injection silencer replace the standard injection
some solid parts could enter in the pump suction port.
silencer. It is installed on the PVT side and it is made of galvanized
S235JR.
Code Description

- PVT700
1414012700 Compact injection silencer
SUCTION FILTER COMPACT INJECTION 4WAYS 18521021E0 Manifolds group
SILENCER VALVE

Characteristics • The compact injection silencer replace the standard injection

silencer. It is installed on the pump side and it is made of galvanized
• Pre-assembled group installed to the vacuum pump and complete
S235JR.
with:
- Aluminium and cast iron manifolds Operating limits
- 4ways valve
- Clapet (non returne) valve • Accessories are developed to make the installation easier on
- Suction filter stationary or mobile vacuum-pressure plants, conveying air.
• This suction group can be installed on all the PVT with horizontal • If other gases have to be conveyed, check first the compatibility
ports (read paragraph 2.1). with the vacuum pump.
• The flow losses caused by the components on the vacuum line
can reduce the nominal air flow of the pump.

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INSTALLATION, USE AND MAINTENANCE MANUAL – PUMPS PVT 200-280-400-700-1000 13-07-2017

Attention: the flow losses caused by the

components on the vacuum line can reduce the
nominal air flow of the pump.

Installation

• Compulsory accessories:
- Exhaust silencer.
- Injection silencer.
- Overheating alarm to be connected to the thermostat on the
exhaust port (which is always included on the standard pump
execution).
- Secondary shutoff on the vacuum line to grant a good
protection of the pump against the accidental suction of liquids
and solid bodies. 4WAYS
- Suitable safety overpressure valves. SETTING SCREW

• Check on the first part of this manual for all the indications about
the technical data, safety, installation, use and maintenance of the
PVT.

Clapet valve maintenance 30

• Periodic checks to avoid the acidental suction of solid bodies:

- Every year: replace the OR.
- Every 3 years: replace the clapet and related screw/bolts.
• When reassembling, rotate the clapet as indicated in the figure
above: the valve must allow air flow sucked into the pump and not
coming out from the pump.
• Angle the clapet pivoting axle of 30 deg from the horizontal.

Suction group maintenance

• 4-way valve cock adjusting. When the valve cock is hard to

move, we recommend to adjust its clearance with the housing. This can
be done through the screw placed under the valve itself.
• Suction filter cleaning. Remove the filter cover to access to the
filtering cartridge.
• Clean it and, if necessary, clean also the filter housing.
• Clapet (non return) valve. Periodic checks to avoid the
accidental suction of solid bodies:
- Every year: replace the OR.
- Every 3 years: replace the clapet and related screw/bolts.
• When reassembling, rotate the clapet as indicated in the figure
above: the valve must allow air flow sucked into the pump and not
coming out from the pump.
• Angle the clapet pivoting axle of 30 deg from the horizontal.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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13-07-2017 SPARE PART DATA SHEET – PVT 200 MULTIPLIER

PVT 200 MULTIPLIER

PVT 200 Multiplier

Pos Code Description Q.ty Pos Code Description Q.ty
1 1610512300 FLANGE 1 15 4022200412 Y-SEAL 1
2 161058B2B0 FRONT FLANGE 1 16 4023105008 BEARING 21309 E/C3 1
3 162404TQB0 BUSHING 1 17 4023105009 BEARING 22207 E/C3 1
4 1624082EB0 SPACER 1 18 4026107311 SCREW M12X30 1
5 164058B8B0 FRONT COVER 1 19 4026120403 SCREW M8X20 3
6 165107ZZB0 DRIVING GEAR 1 20 4026120406 SCREW M8X30 10
7 16510802B0 DRIVED GEAR 1 21 4026120407 SCREW M8X35 10
8 16730937B0 CONNECTION 1 22 4026350505 WASHER GROWER M8 23
9 1680708700 GASKET 1 23 4026401806 PIN 10X36 8
10 1680709600 GASKET 1 24 4026500911 TAB 10X8X63 1
11 1680795CB0 GASKET 1 25 4026501605 TAB 14X9X63 1
12 1685002400 SAFETY WASHER 1 26 4026701620 MAGNETIC PLUG 3/8 1
13 1685100200 WASHER 17X22X1.5 AL 3 27 4026910102 PLUG 3/8 1
14 16851DBVB0 WASHER 21.5X28X1.5 CU 1 28 40269KPB00 OIL LEVEL 1

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SPARE PART DATA SHEET – PVT 200 13-07-2017

PVT 200

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13-07-2017 SPARE PART DATA SHEET – PVT 200

PVT 200
Pos. Code DescrIption Q.ty Pos. Code DescrIption Q.ty
1 16100BDSB0 FLANGE 1 41 4022200313 OR 2162 4
2 1610513800 FLANGE 1 42 4022200317 OR 108 20
3 1613034900 SUPPORT 2 43 4022202806 Y-SEAL 4
4 1613501300 SUPPORT 4 44 4022203601 PTFE RING 8
5 1621506100 DRIVED LOBE 1 45 4023115046 BEARING NUP 209 ECJ/C3 2
6 1621506200 DRIVING LOBE 1 46 4023115051 BEARING NJ 209 ECJ/C3 1
7 1624035500 SPACER 60X45X18 2 47 4023115053 BEARING NJ 2209 ECJ/C4 1
8 1624035600 SPACER 54X45X4 1 48 4026102808 SCREW M8X30 4
9 1624035700 SPACER 85X73X3 3 49 4026107111 SCREW M8X30 6
10 1624036000 SPACER 4 50 1624501500 SCREW M8X25 10
11 1624036100 SPACER 87X76X7 1 51 1647000100 SCREW M8X35 2
12 1624036200 SPACER 2 52 1624027800 SCREW M8X55 17
13 1624036300 SPACER 2 53 1624028500 SCREW M8X70 20
14 1624036900 ADJUSTING SPACER 2 54 1624027700 SCREW M10X20 4
15 1624040300 SEAL BUSHING 4 55 4023105007 SCREW M10X30 8
16 1624040700 SPACER 4 56 1681007800 SCREW M10X45 1
17 1624040800 SPACER 2 57 4026306309 SCREW M10X80 7
18 1624040900 SPACER 2 58 4026107110 SCREW M8X18 12
19 1624041000 SPACER 2 59 4026300018 FEDER RING 8
20 162404TQB0 BUSHING 1 60 4026308005 BOLT M8 12
21 162404TUB0 SPACER 1 61 402630RB05 RING NUT M45X1.5 SELF LOCKING 4
22 1627104700 INJECTION MANIFOLD 1 62 4026350505 WASHER GROWER M8 SQUARE 48
23 1640102100 FRONT COVER 1 63 4026350506 WASHER GROWER M10 SQUARE 20
24 1640102200 REAR COVER 1 64 4026350706 WASHER GROWER M8 FLAT 4
25 1647001200 OIL DISC 2 65 4026359003 WASHER 21.5X26X1.5 AL. 1
26 1651002RA0 TIMING GEAR 2 66 4026401101 PIN 3X12 4
27 1662500800 BENCH 2 67 4026401806 PIN 10X36 12
28 16630A1XB0 THERMOSTAT HOUSING 1 68 4026500911 TAB 10X8X63 1
29 1680609100 GASKET 1 69 4026510538 SEEGER I 68 1
30 1680709600 GASKET 2 70 4026510545 SEEGER I 85 2
31 1680711600 GASKET 2 71 4026701602 PLUG 3/8 16
32 1680712000 GASKET 2 72 4026701603 PLUG 1/2 1
33 1681008400 BEARING PLATE 12 73 4026701620 MAGNETIC PLUG 3/8 2
34 1681008500 WASHER 2 74 4026910006 VENTIL PLUG 3/8 4
35 1681008600 WASHER 2 75 4026910102 VENTIL PLUG 3/8 WITH VALVE 2
36 1685100200 WASHER 26 76 4027400413 CLAPET VALVE DN125 PN6 1
37 16851ABUB0 WASHER 1 77 4028249B00 THERMOSTAT 1
38 1687508900 HOUSING 1
39 4022104501 PLUG 3/8 1
40 4022200154 ANELLO TENUTA 1 1892007600 GASKET KIT PVT200 IL 1

PVT 200 - HDR

Pos. Code Description Q.ty Pos. Code Description Q.ty
H1 14701004E0 JOINT 1 H8 4026102807 SCREW M8X25 1
H2 1610051700 FLANGE 2 H9 4026120301 SCREW M6X12 8
H3 1612504500 HDR MOTOR MOUNTING FLANGE 1 H10 4026120506 SCREW M10X30 4
H4 162404TQB0 BUSHING 1 H11 4026120508 SCREW M10X40 4
H5 1640501500 FRONT COVER HDR 1 H12 4026350503 WASHER GROWER M6 SQUARE 8
H6 1680709700 GASKET 2 H13 4026350506 WASHER GROWER M10 SQUARE 8
H7 402416DC02 HYDRAULIC MOTOR 1 H14 4026353800 WASHER 35X8.5 1
402416DC50 FLUSHING VALVE (OPTIONAL) 1 H15 4028321601 REV. COUNTER SENSOR 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
SPARE PART DATA SHEET – PVT 280-400 13-07-2017

PVT 280 - 400

SIDE INJECTION (FLANK)

SIDE INJECTION

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REV. 12
13-07-2017 SPARE PART DATA SHEET – PVT 280-400

PVT 280 - 400

Pos. Code Description Q.ty Pos. Codice Descrizione Q.tà
1 1610512200 SHAFT FLANGE 1 51 4026121807 SCREW TCEI M10X20 ZINC. 4
2 1611000900 ADJUSTING HUB 1 52 4026121812 SCREW TCEI M10X45 ZINC. 2
3 1613034900 SUPPORT 2 4026121815 SCREW TCEI M10X60 ZINC. 1
4 1613501300 SUPPORT PVT280 4 53 4026121815 SCREW TCEI M10X60 ZINC. 8
1613501200 SUPPORT PVT400 4026121816 SCREW TCEI M10X70 ZINC.
5 16215003E0 DRIVING LOBE PVT280 1 54 4026121817 SCREW TCEI M10X80 ZINC. (PVT280) 20
15215014E0 DRIVING LOBE PVT400 1 55 4026121819 SCREW TCEI M10X100 ZINC. (PVT400) 6
6 16215004E0 DRIVED LOBE PVT280 1 4026155706 SCREW TSPEI M8X18 ZINC. 7
15215015E0 DRIVED LOBE PVT400 1 56 40261D2C10 SCREW TE M12X30 8
7 1624027600 SPACER 2 57 402630RB07 RING NUT M55X2 SELF LOCKING 6
8 1624027800 SPACER 2 58 4026350505 WASHER GROWER 8 ZINC. 1
9 1624030200 USHING 50X55X18 1 59 4026350506 WASHER GROWER 10 ZINC. 11
10 1624040100 FRONT SEAL BUSHING 2 60 4026359003 WASHER 21,5X26X1,5 60
11 1624040200 REAR SEAL BUSHING 2 61 4026385C25 WASHER M16 ZINC. 16
12 1624040400 FRONT SEAL SPACER 2 62 4026401101 PIN 3X12 3
13 1624040500 REAR SEAL SPACER 2 63 4026401806 PIN 10X36 1
14 1624041200 BEARING BUSHING 2 64 4026501607 TAB 14X9X80 8
15 1624041300 ADJUST. SPACER THICKNESS 0.5 2 65 4026501609 TAB 14X9X100 1
16 16260020E0 REAR SPIGOT 1 4026502003 TAB 14X9X50 1
17 16260021E0 FRONT SPIGOT 1 66 4026502106 TAB 16X10X56 1
18 16271001E0 INJECTION MANIFOLD PVT280 1 67 4026701602 PLUG 3/8 FE ZINC. 1
16271005E0 INJECTION MANIFOLD (SIDE INJ. FLANK) 1 68 4026701603 PLUG 1/2 FE ZINC. 6
1627104600 INJECTION MANIFOLD PVT400 1 69 4026701620 MAGNETIC PLUG G3/8 16
1627105600 INJECTION MANIFOLD (SIDE INJ. FLANK) 1 70 4026904510 PLUG M22X1,5 (PVT280) 2
19 1640102000 REAR COVER 1 71 4026910006 VENTIL PLUG 3/8 1
20 1640500800 FRONT COVER 1 72 4026910102 VENTIL PLUG 4
21 16471001E0 OIL DISC 1 73 4026910601 PLUG 1/8' 2
22 1651008800 TIMING GEAR 1 74 4027400414 CLAPET VALVE DN150 PN6 ZINC. 4
23 1651008900 ADJUSTING TIMING GEAR 1 75 4028249B00 THERMOSTAT 1
24 1662500700 BENCH 2 76 1612088IB0 PLATE FOR CLAPET (SIDE INJ. FLANK) 1
25 166308WRB0 THERMOSTAT HOUSING PVT280 1 77 4026121811 SCREW M10X40 (SIDE INJ. FLANK PVT280) 1
16630ZUPA0 THERMOSTAT HOUSING PVT400 1 78 4026121811 SCREW M10X40 (SIDE INJ. FLANK PVT400) 4
26 16807001E0 GASKET PVT280 2 4026121812 SCREW M10X45 (SIDE INJ. FLANK PVT400) 3
1680613800 GASKET PVT400 2 1
27 1680708200 GASKET 2 1892009500 GASKET KIT PVT280
28 1680708400 GASKET 1 1892007700 GASKET KIT PVT400 1
29 1680711500 GASKET 2 1
30 1681009100 BEARING FLANGE 2
31 1681009200 BEARING FLANGE 2
32 1685100200 WASHER 17X22X1.5 AL 14
33 16851ABUB0 WASHER 28X22.5X1.5 CU 2
34 16851DBVB0 WASHER 21.5X28X1.5 CU 2
35 16875002E0 HOUSING PVT280 1
1687509000 HOUSING PVT400 1
36 4022104502 PLUG 1/2 2
37 4022200318 OR 2043 20
38 4022200322 OR 2175 3
39 4022200374 OR 2212 2
40 4022200425 Y-SEAL 80X55X10 1
41 4022202805 Y-SEAL BABSL 85X65X10 4
42 4022203600 PTFE RING 70X63X3.8 8
43 4023105007 BEARING 22209 E/C3 2
44 4023110060 BEARING NU 2210 ECJ/C3 1
45 4023110065 BEARING NU 2211 ECJ/C3 2
46 4026102807 SCREW TE M8X25 ZINC. 8
47 4026103212 SCREW TE M16X50 ZINC. 1
48 4026103214 SCREW TE M16X60 ZINC. 2
49 4026120506 SCREW TCEI M10X30 ZINC. 20
50 4026121405 SCREW TCEI M8X20 ZINC. 3

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
SPARE PART DATA SHEET – PVT 280-400 13-07-2017

PVT 280 - 400 - HDR

PVT 280 - 400 - HDR

Pos. Code Description Q.ty Pos. Code Description Q.ty
H1 16110010E0 HELIX450 HDR JOINT 1 H9 40261D2C10 SCREW TE FLANG M12X30 6
H2 16401129E0 HELIX450 HDR FRONT COVER 1 H10 4026308007 NUT M12 ESAG. ZINC. 4
H3 16510027E0 HELIX300-450 GEAR 1 H11 4026312B06 WASHER IN RAME DA 18 1
H4 4022200383 OR 4487 1 H12 4026350508 WASHER GROWER 12 ZINC. 4
H5 4024107540 HELIX300 HDR MOTOR 1 H13 4026350709 WASHER GROWER 12 ZINC. 4
4024107541 HELIX450 HDR MOTOR 1 H14 4026385C25 WASHER M16 ZINC. 3
H6 4026121214 SCREW TCEI M16X55 ZINC. 1 H15 4026701670 PLUG M C/TESTA M18X1,5 1
H7 4026121715 SCREW TCEI 8,8 M 12 X 60 ZINC. 4 H16 4028321601 ELECTRIC SENSOR 1
H8 4026136205 SCREW M6X12 2

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 12
13-07-2017 SPARE PART DATA SHEET – PVT 700-1000

PVT 700 - 1000

PVT 700 HDR

Pos. Codice Descrizione Q.tà Pos. Codice Descrizione Q.tà

H1 1611001600 PVT700 HDR JOINT 1 H9 4026121922 SCREW TCEI M22X70 GALV. 1
H2 1611001700 HDR MOTOR MOUNTING FLANGE 1 H10 4026135407 SCREW M8X14 2
H3 1640501700 PVT1000 HDR FRONT COVER 1 H11 4026186C00 SCREW TCEI M12X1X20 2
H4 1651011800 PVT700 HDR GEAR 1 H12 40261D3C10 SCREW TE FLANG M16X50 6
H5 4022200346 OR 4562 VITON 2 H13 4026350509 WASHER GROWER 14 GALV. 8
H6 4024107505 HDR MOTOR 1 H14 4026350709 WASHER GROWER 12 GALV. 4
H7 4026120718 SCREW TCEI M14X90 GALV. 8 H15 4026359006 WASHER 13,5X18X1,5 2
H8 4026121713 SCREW TCEI M12X50 GALV. 4 H16 4026385C33 WASHER M22 1

PVT 1000 HDR

PVT 700 - 1000 HDR

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1470106300 JOINT 1 9 4026103402 SCREW M8X1X10 2
2 1610051700 FLANGE 1 10 4026120301 SCREW M6X12 8
3 1610051900 FLANGE FOR 2° REV. COUNTER 1 11 4026120712 SCREW M14X45 8
4 1612504600 HDR MOTOR MOUNTING FLANGE 1 12 4026121215 SCREW M16X60 4
5 1640501700 FRONT COVER HDR 1 13 4026350503 WASHER GROWER M6 SQUARE 5
6 1680701400 GASKET 1 14 4026350509 WASHER GROWER M14 SQUARE 8
7 1680709700 GASKET 2 15 4026350611 WASHER GROWER M16 FLAT 4
8 4024107765 HYDRAULIC MOTOR PVT1000 1 16 4026401806 PIN 10X36 4

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
SPARE PART DATA SHEET – PVT 700-1000 13-07-2017

PVT 700 - 1000

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 12
13-07-2017 SPARE PART DATA SHEET – PVT 700-1000

PVT 700 - 1000

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1610513700 SHAFT FLANGE 1 54 4026120719 SCREW M14X100 28
2 161104EAB0 ADJUSTING HUB 1 55 4026121711 SCREW M12X40 20
3 1613501700 SUPPORT 4 56 4026121720 SCREW M12X90 9
4 1621508300 DRIVING LOBE PVT700 1 57 4026121808 SCREW M10X25 12
1521506200 DRIVING LOBE PVT1000 1 58 4026121818 SCREW M10X90 4
5 1621508400 DRIVED LOBE PVT700 1 59 4026121823 SCREW M10X140 11
1521506100 DRIVED LOBE PVT700 1 60 4026155807 SCREW M10X20 8
6 1624038800 SPACER 2 61 4026171211 SCREW M12X80 8
7 1624038900 SPACER 1 62 4026190103 EYE BOLT M20 2
8 1624039000 ADJUST. SPACER THICKNESS 0.5 CK 63 40261D3C10 SCREW M16X50 6
1624039100 ADJUST. SPACER THICKNESS 0.1 CK 64 4026308007 BOLT M12 16
9 1624039300 SPACER 1 65 402630RB09 RING NUT WASHER MB13 M65X2 2
10 1624039400 SPACER 1 66 402630RB10 RING NUT WASHER MB14 M70X2 1
11 1624041500 FRONT SEAL BUSHING 2 67 402630RB11 RING NUT WASHER MB15 M75X2 1
12 1624041600 REAR SEAL BUSHING 2 68 4026350506 WASHER GROWER M10 SQUARE 21
13 1624041700 BEARING BUSHING 2 69 4026350508 WASHER GROWER M12 SQUARE 44
14 1624041800 SPACER 1 70 4026350509 WASHER GROWER M14 SQUARE 28
15 1624041900 SPACER 4 71 4026350713 WASHER GROWER M20 FLAT 4
16 1624042000 SPACER 1 72 4026359000 WASHER 32X26X1.5 AL 17
17 162404TSB0 BUSHING 1 73 4026359003 WASHER 21.5X26X1.5 AL 7
18 162404TWB0 SPACER 1 74 4026401208 PIN 6X24 1
19 1627104800 INJECTION MANIFOLD 1 75 4026402011 PIN 14X55 M8 12
20 1627104900 90° MANIFOLD DN175 1 76 4026501404 TAB 20X12X90 2
21 1640102600 REAR COVER 1 77 4026501408 TAB 20X12X140 1
22 1640501400 FRONT COVER 1 78 4026510552 SEEGER I102 1
23 1647001600 REAR OIL DISC 1 79 4026510558 SEEGER I120 4
24 1647002000 FRONT OIL DISC 1 80 4026701602 PLUG 3/8 3
25 165104E6B0 TIMING GEAR 1 81 4026701603 PLUG 1/2 5
26 165104E7B0 ADJUSTABLE TIMING GEAR 1 82 4026701604 PLUG 3/4 9
27 1662500900 BENCH 2 83 4026701622 MAGNETIC PLUG 3/4 2
28 1663063800 THERMOSTAT HOUSING 1 84 4026904510 PLUG M22X1.5 1
29 1680710500 GASKET 1 85 4026910008 VENTIL PLUG 3/4 4
30 1680710600 GASKET 2 86 4026910104 VENTIL PLUG 3/4 WITH VALVE 2
31 1680711700 GASKET 2 87 4026910602 PLUG G1/4 4
32 1680711800 GASKET 1 88 4027400415 CLAPET VALVE DN200 PN6 1
33 1680711900 GASKET PVT700 2 89 4028249B00 THERMOSTAT 1
16807D1WB0 GASKET PVT1000 2
34 1681008900 BEARING FLANGE 2 1892007400 GASKET KIT PVT700 1
35 1681009300 BEARING FLANGE 2 1892007500 GASKET KIT PVT1000 IL 1
36 1685002700 WASHER 35X13X6 8
37 1685100200 WASHER 17X22X1.5 AL 1
38 16851ABUB0 WASHER 28X22.5X1.5 CU 2
39 1687509200 HOUSING PVT700 1
1687509900 HOUSING PVT1000 1
40 4022104504 OIL SIGHT GLASS 3/4 4
41 4022200152 Y-SEAL 1
42 4022200305 OR 3256 1
43 4022200327 OR 3275 2
44 4022200328 OR 119 28
45 4022200329 OR 3237 2
46 4022202807 Y-SEAL 4
47 4022203603 PTFE RING 8
48 4023105014 BEARING 22213 E C3 2
49 4023110096 BEARING NU314 ECJ C3 1
50 4023110097 BEARING NU315 ECJ C3 2
51 4026101301 SCREW M6X10 3
52 4026101813 SCREW M20X50 4
53 4026120506 SCREW M10X30 8

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
SPARE PART DATA SHEET – PVT SUCTION GROUP 13-07-2017

SUCTION GROUP PVT

Suction group PVT200

Suction group PVT200

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1445002900 AIR FILTER 1 12 4026103210 SCREW M16X40 4
14450MNZB0 ADR AIR FILTER 1 13 4026120405 SCREW M8X25 4
2 1488102900 4 WAYS VALVE 1 14 4026121412 SCREW M8X60 8
3 16100BDSB0 FLANGE 1 15 4026171603 THREADED ROD M8X30 8
4 1610513800 FLANGE 1 16 4026171604 THREADED ROD M8X35 4
5 1612088GB0 FLANGE 1 17 4026308005 BOLT M8 24
6 1627506500 CLAPET MANIFOLD 1 18 4026308009 BOLT M16 4
7 1627508200 SUCTION-EXAUST MANIFOLD 2 19 4026350505 WASHER GROWER M8 QUADRA 4
8 1672001700 THREADED ROD M16X52 4 20 4026350706 WASHER GROWER M8 PIATTA 28
9 1680609100 GASKET 5 21 4026350711 WASHER GROWER M16 PIATTA 8
10 1680710300 GASKET 1 22 4027400413 CLAPET VALVE DN125 PN6 1
11 4026102808 SCREW M8X30 4

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 12
13-07-2016 SPARE PART DATA SHEET – PVT SUCTION GROUP

Suction group PVT280





















 








 





Suction group PVT280

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1445003200 AIR FILTER 1 12 4026103006 SCREW M12X50 4
2 1488102200 4 WAYS VALVE 1 13 4026121212 SCREW TCEI M16 X 45 4
3 1612001300 FLANGE 1 14 4026121222 SCREW TCEI M 16 X 130 4
4 16120107E0 PLATE FOR CLAPET VALVE DN150 PN10 1 15 4026171207 THREADED ROD M 12 X 60 4
5 1612011100 FILTER PR 200-250 1 16 4026308007 BOLT M 12 8
6 16271002E0 SUCTION EXAUST MANIFOLD 2 17 4026308009 BOLT M 16 4
7 1627102100 MANIFOLD 1 18 4026350510 WASHER GROWER 16 QUADRA 4
8 1672001700 THREADED ROD M 16X52 4 19 4026350709 WASHER GROWER 12 PIATTA 24
9 1680609500 GASKET 1 20 4026350711 WASHER GROWER 16 PIATTA 8
10 1680609600 GASKET 6 21 4027400487 CLAPET VALVE DN150 PN10 1
11 4026103002 SCREW M12X30 12

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
SPARE PART DATA SHEET – PVT SUCTION GROUP 13-07-2017

Suction group PVT400

Suction group PVT400

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1445003200 AIR FILTER 1 14 4026103004 SCREW M12X40 4
14450GU6B0 ADR AIR FILTER 1 15 4026171207 THREADED ROD M12X60 4
2 1488102200 4 WAYS VALVE 1 16 4026171304 SCREW M14X40 16
3 1612011500 FLANGE 3 17 4026171704 SCREW M12X35 8
4 1627101700 MANIFOLD L141 1 18 4026308007 BOLT M12 24
5 1627102100 MANIFOLD L87.5 1 19 4026308008 BOLT M14 32
6 1627507200 SUCTION-EXAUST MANIFOLD 2 20 4026308009 BOLT M16 4
7 1671001300 THREADED ROD 4 21 4026350709 WASHER GROWER M12 FLAT 28
8 1672001700 THREADED ROD M16X52 4 22 4026350710 WASHER GROWER M14 FLAT 32
9 1680609400 GASKET 1 23 4026350711 WASHER GROWER M16 FLAT 4
10 1680609500 GASKET 1 24 4026359003 WASHER 21.5X26X1.5 AL 4
11 1680609600 GASKET 7 25 4026713008 FLANGE 1
12 16871YAVA0 CLAPET VALVE MANIFOLD 1 26 4026904001 PLUG 1/2 2
13 4026103002 SCREW M12X30 4 27 4027400414 CLAPET VALVE DN150 PN6 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 12
13-07-2017 SPARE PART DATA SHEET – PVT SUCTION GROUP

Suction group PVT700

Suction group PVT700

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 16100KKDB0 FLANGE DN250 PN6 1 10 40261MYB00 THREADED ROD M20X73 24
2 1627104900 90° MANIFOLD 2 11 4026308011 BOLT M20 48
3 1627105000 CLAPET MANIFOLD DN250 1 12 4026308009 BOLT M16 12
4 1627508000 MANIFOLD 2 13 4026350512 WASHER GROWER M20 SQUARE 16
5 1680711800 GASKET DN250 PN10 4 14 4026350711 WASHER GROWER M16 FLAT 12
6 4026103217 SCREW M16X75 12 15 4026356111 WASHER M20 48
7 40261FPB13 SCREW M20X45 8 16 4026701606 PLUG 1’’¼ 4
8 40261FPB17 SCREW M20X70 4 17 4026702707 COPPER WASHER 1’’¼ 4
9 40261FPB24 SCREW M20X140 4 18 4027400416 CLAPET VALVE DN250 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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 REV. 12
SPARE PART DATA SHEET – PVT SUCTION GROUP 13-07-2017

Suction group PVT700

Suction group PVT700

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1445006800 AIR FILTER D400 1 14 4026103212 SCREW TE M16X50 GALV. 8
2 14881BWPB0 4 WAYS VALVE 1 15 4026171206 SCREW M12X55 GALV. 4
3 15260033E0 MANIFOLD 1 16 40261FPB13 SCREW TCEI M20X45 GALV. 8
4 16100083E0 FLANGE DN175 1 17 40261FPB17 SCREW TCEI M20X70 GALV. 4
5 16100M4BB0 FLANGE 8" 1 18 40261FPB24 SCREW TCEI M20X140 GALV. 4
6 16120660E0 CLAPET-PLATE DN200 PN10 1 19 4026308007 NUT M 12 ESAG. GALV. 4
7 16271013E0 MANIFOLD ASP/SC GA 2 20 4026308009 NUT M 16 ESAG. GALV. 8
8 1680605300 GASKET 2 21 4026350512 WASHER GROWER 20 GALV. 16
9 1680711800 GASKET DN175 PN10 2 22 4026350709 WASHER GROWER 12 GALV. 16
10 4022200309 ANELLO OR 4875 VITON 2 23 4026350711 WASHER GROWER 16 GALV. 16
11 4022200375 ANELLO OR 41050 VITON 3 24 4026701606 PLUG 1"1/4 FE GALV. 4
12 4026103002 SCREW TE M12X30 GALV. 12 25 4026702707 WASHER 1"1/4 4
13 4026103209 SCREW TE M16X35 GALV. 8 26 4027400488 CLAPET DN200 PN10 INOX 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 12
13-07-2017

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 55 / 56 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 REV. 11
28-07-2015

Model Issue date Revision No. Revision date Filled out by Viewed by

PVT SERIES 03-11-2010 12 13-07-2017 U.T. A.T.

Jurop SpA
Via Crosera, 50
33082 Azzano Decimo, PN (ITALY)
Tel. +39 0434 636811
Fax. +39 0434 636812
http://www.jurop.it
e-mail: [email protected]

Jurop SpA reserves the right to modify the products described in this manual without prior notice.
Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 56 / 56 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 Contractor 600
RTX › 108 Accessories
RTP Accessori
RTJ
RTF

RTX 1450 rpm RTP 1000 rpm RTJ 1000 rpm RTF 800 rpm
Versions · Versioni

N version ø 30X80 mm N version ø 35 mm N version ø 35 mm N version ø 35 mm

54
366 S E R I E S

Contractor 600
130.5
7.5
OPTIONAL

Ø 1/4" G
Ø 1/2" G OUTLET

3.5
99

70 5

196
33

95
Ø 1" G INLET

30
M12
90

40
20
55 M 12 N° 4 holes
38 185 38 80 49 155 112 13
341 407

130.5 210.5
Ø 70
Ø 30 k6
8

M8x15
3668500

N version Solid shaft pump / Pompa albero maschio

RTX 1450 rpm N version ø 30X80 mm

Output - Portata Pressure - Pressione Power - Potenza RPM Weight
Pump - Pompa Cod. l/min gpm bar psi hp kw N° giri/1’ Kg

RTX 30.300 24448 30 7,92 300 4350 25 18,6 1450 32,5

RTX 50.200 24447 50 13,2 200 2900 25 18,6 1450 32,5
RTX 70.150 24446 70 18,5 150 2200 30 22 1450 32,5
RTX 85.150 NEW 25116 85 22,5 150 2200 36 27 1450 32,5
RTX 100.120 24445 100 26,4 120 1740 30 22 1450 32,5

For HRTX, please see page 101.

Per HRTX, vedi pag. 101.

55
For HYD-RTX, please see page 107.
Per HYD-RTX, vedi pag. 107.
 4430/4440/4500/4600 Series
RATINGS
Model (1) Gross Input Torque(2) Gross Input Power(2) Gross Input Torque(2)(3) Gross Input Power(2)(3) GVW GCW
International Series 4430/4440/4500/4600

N•m kW (hp) N•m kW (hp) kg kg

4430 General 1560 283 (380) n/a n/a n/a n/a
Highway, Fire Truck, Emergency,
ARFF, Heavy Equipment Transport 1560 283 (380) n/a n/a n/a n/a
Refuse Vehicles 1560 283 (380) n/a n/a n/a n/a
Ag Spreader, Sprayer, Blower,
Feedlot Truck 1560 283 (380) n/a n/a n/a n/a
4430 OFS Oil Field Service 1650 317 (425) n/a n/a 68,500 n/a
4430 ORS Articulated Dump 1675 283 (380) n/a n/a 68,500 n/a
Rigid Dump 1675 283 (380) n/a n/a n/a n/a
4430 SP Specialty 1600 283 (380) n/a n/a n/a n/a
4440 General 1776 317 (425) n/a n/a n/a n/a
Highway, Fire Truck, Emergency,
ARFF, Heavy Equipment Transporter 1776 317 (425) n/a n/a n/a n/a
Refuse Vehicles 1776 317 (425) n/a n/a n/a n/a
Ag Spreader, Sprayer, Blower,
Feedlot Truck 1776 317 (425) n/a n/a n/a n/a
4500 General 2237 421 (565) 2508(4) 421 (565) n/a n/a
Highway 2237 421 (565) 2508(4) 421 (565) n/a n/a
Fire Truck, Emergency, ARFF 2400 447 (600) 2508(4) 447 (600) n/a n/a
Heavy Equipment Transport 2237 447 (600) 2508(4) 447 (600) n/a n/a
Refuse Vehicles 2102 373(500) n/a n/a n/a n/a
Ag Spreader, Sprayer, Blower,
Feedlot Truck 2237 421 (565) 2400(4) 421 (565) n/a n/a
4500 OFS Oil Field Series 2237 421 (565) n/a n/a n/a n/a
4500 ORS Articulated Dump 2102 358 (480) 2203(4) 358 (480) 68,500 n/a
Rigid Dump 2102 358 (480) 2203(4) 358 (480) 68,500 n/a
4500 SP Specialty / Military 2400 447 (600) 2508(5) 447 (600) n/a n/a
4600 ORS Articulated Dump 2102 358 (480) 2305(4) 358 (480) 81,000 n/a
Rigid Dump 2102 358 (480) 2305(4) 358 (480) 81,000 n/a
(1). Models including vocational designations (ie: ORS, OFS, SP, MH) are for global markets. All other models within this document are targeted for outside North American markets only.
(2). Gross Power rating as defined by ISO 1585 or SAE J1995. (3). Shift Energy Management (SEM) engine controls and torque limiting are requireed to obtain this rating. (4) Only avalible in
gears three through six. (5) Only avalible in gears two through six.

DRIVETRAIN INTERFACES
Acceptable full-load engine governed speed 1700 – 2300 rpm
Acceptable engine idle speed range (with transmission in Drive) 500 – 800 rpm

MOUNTING
To Engine SAE No.1
In Chassis Rear support available (required for some installations)

TORQUE CONVERTER Mechanical Ratios (Gear ratios do not include torque converter multiplication)
Type One stage, three element, polyphase. Range
Includes standard integral damper which is operational in lockup.
Model Stall Torque Ratio First 4.70 : 1
TC-521 2.42 Second 2.21 : 1
TC-531 2.34 Third 1.53 : 1
TC-541 1.90 Fourth 1.00 : 1
TC-551 1.79 Fifth 0.76 : 1
TC-561 1.58 Sixth 0.67 : 1
Reverse -5.55 : 1

SA5345EN (2013/06)
 control system
Description Allison 5th Generation Electronic Controls with closed loop adaptive shifts
Shift Sequences [C = Converter mode (lockup clutch disengaged); L = Lockup mode (lockup clutch engaged)]
Option 1: 1C–[1L]–2C–2L–3L–4L
Option 2: 1C–[1L]–2C–2L–3L–4L–5L
Option 3: 1C–[1L]–2C–2L–3L–4L–5L–6L
TCM must be calibrated for “1L” option. Second-gear-start calibrations are not available for all vehicle applications.
Driver-to-Transmission Interface Cab-mounted shift selector, pushbutton or lever with two-digit display (range selected and range attained)
Communication Protocol - Engine/Vehicle Systems Interface SAE J1939, IESCAN, PT-CAN

PHYSICAL DESCRIPTION
Length* Dry Weight Depth below transmission centerline
International Series 4430/4440/4500/4600

Basic Model 793 mm 377 kg 375 mm

With PTO Drive Provision 866 mm 405 kg 375 mm
With Retarder 793 mm 411 kg 375 mm
With PTO Drive Provision and Retarder 866 mm 439 kg 375 mm
*Approximate length from engine housing to output flange (depending on output flange type)

engine-driven power take-off provision

PTO drive Engine-driven helical gear
PTO mounting pads Ten-bolt, 1 o’clock and 8 o’clock positions (as viewed from rear)
PTO drive gear ratio 1 o’clock position 1.00 x engine speed
8 o’clock position 1.00 x engine speed
PTO drive gear rating (continuous operation) Using one PTO: 930 N•m
Total using two PTO’s: 1595 N•m
PTO Drive Gear 97 tooth

output retarder provision (option) Oil System

Type Integral, hydraulic Allison approved fluids: TES 295 and TES 389
Capacity excluding external circuits
Capacity
Torque Power w/PTO with Shallow Oil Sump 45 litres
Low 1763 N•m 373 kW (500 hp) w/o PTO with Shallow Oil Sump 38 litres
Medium 2170 N•m 447 kW (600 hp) Main circuit oil filter Replaceable element, integral
High 2710 N•m 447 kW (600 hp) Cooler circuit oil filter Replaceable element, integral
Electronic oil level sensor (OLS) Standard

speedometer provision tachograph provision

Description Non-zero-crossing square wave Tone wheel 4 or 6-tooth
8, 16 or 40 pulses per revolution of transmission output shaft Mounting M18 x 1.5 metric thread
Location Electronic output from TCM Location Transmission rear cover or retarder housing

4430/4440/4500/4600 Series 4430/4440/4500/4600 Series

With PTO and Shallow Oil Sump With PTO and Retarder

www.allisontransmission.com
 EN AIR-WATER FILTER

ORIGINAL INSTRUCTIONS

SMALL FILTER

MEDIUM FILTER

LARGE FILTER

TECHNICAL DATA SHEET

CODE 14450 029 00 - 14450 064 00

CODE 14450 032 00 - 14450 065 00
CODE 14450 068 00 - 14450 072 00

Rev. 05
30-01-2017
 REV. 05
TECHNICAL DATA SHEET – AIR-WATER FILTER 30-01-2017

1. General warnings
This technical data sheet contains technical information concerning air-water filters and the main installation and maintenance instructions.
Complying with the instructions contained in this technical data sheet is crucial for the recognition of warranty against defective parts. Upon
receiving the goods, ensure that they are intact and have not been accidentally damaged during transport. In the event parts of the accessory must
be replaced, use only genuine spare parts.

2. Technical data

The air-water filters are designed to be installed in correspondence of the intake line (in the immediate vicinity
of the suction device) of air decompressors or water pumps. The filter prevents foreign bodies (over a certain
size) from entering the pumping system. The following figure shows a schematic diagram of an air-water filter,
highlighting its preferential flow (operation in vacuum mode).
The air-water filters are available in three versions:
VENT PLUG FILTER BODY
- Small aluminium alloy air-water filter, code 14450 029 00 - 14450 064 00 (*);
- Medium aluminium alloy air-water filter, code 14450 032 00 - 14450 065 00 (*);
INLET
- Large aluminium alloy air filter, code 14450 068 00 - 14450 072 00 (*).
LOCKING
(*) with PVT, HELIX, CT and CTH ATEX. EYEBOLT

The filter body and cover are made of aluminium alloy (AlSi9Cu1Mg EN
AC 46400) through mould casting. The filter cartridge is made of stainless
steel 304 (small end medium) and stainless steel 316 (large).
OUTLET
The following table shows the main operating parameters concerning
maximum operating pressures (relative), calculation pressure (relative), air COVER

and water flow rate, degree of filtration and weight.

OPERATING PARAMETERS
parameter Small filter Medium filter Large filter
Maximum operating pressure -1 / +0,5 bar -1 / +0,5 bar -1 / +0,5 bar
Calculation pressure -1 / +4 bar -1 / +4 bar -1 / +4 bar
Maximum air flow 1300 m³/h 3600 m³/h 6800 m³/h
Suitable for pumps with nominal flow up to 150 l/min (H2O) 350 l/min (H2O) -
Degree of filtration MESH 55, mesh hole ø 0.30 mm (at 300 µm)

Degree of filtration (PVT, HELIX, CT and CTH ATEX) MESH 120, mesh hole ø 0.13 mm (at 125 µm)

Weight 6.3 Kg 14.1 Kg 28 Kg

Note: any presence of oil suspended in the air that flows through the filter reduces the maximum air flow rate.

Overall dimensions large filter – code 14450 068 00 / code 14450 064 00

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 2/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
REV. 05
30-01-2017 TECHNICAL DATA SHEET – AIR-WATER FILTER

Overall dimensions medium filter – code 14450 032 00 / code 14450 065 00

Overall dimensions small filter – code 14450 029 00 / code 14450 072 00

3. Installation

The air-water filter must be installed in correspondence of the intake line of the decompressor VENT VALVE

or of the water pump. We recommend installing it in the proximity of the umping device with outlet INLET PORT (NOT SUPPLIED)

duct placed on the side: this prevents dirt from entering inside the pump when replacing/cleaning
the filter.
We recommend connecting it to the pump using stainless steel pipes (to prevent wet and dry
corrosion, especially when used as water filter). The cartridge cleaning (or replacement) frequency
can vary according to its use; this is why we recommend placing it in an easily accessible
location, to simplify maintenance. Moreover, the ½” drain for the smaller version, the ¾” drain for
the medium version, and 1” one for the larger version must also be easily accessible to drain the
liquid inside the filter (used as air filter, lower valve) and vent the filter (used as water valve, upper
valve). OUTLET PORT
USED AS WATER FILTER
Should any valves be installed, these must ensure the tightness of the device. During the winter ENSURE ENOUGH SPACE TO
season, the liquid contained in the filter must be drained during downtime. OPEN THE FILTER AND
REMOVE THE CARTRIDGE

4. Maintenance

Under ordinary use conditions, we recommend cleaning the filter on • Reinstall the previously removed components taking care to place
a weekly basis. In the event of heavy duty conditions, clean (or replace) the seals correctly (pos. 4-5 and 8-9).
the cartridge every time the line performance appears to be The following figure shows a schematic diagram of the maintenance
compromised. procedure.
The filter must be cold cleaned.
For routine maintenance proceed as follows: SEALS

• Loosen the three eyebolts and remove/open the cover;

• Extract the filtering cartridge (pos. 1) and the relative seals (pos. 4
and the two gaskets pos. 5 for small and medium filter and pos. 8 and
the two gaskets pos. 9 for large filter), clean with detergent and blow
compressed air until clean;
EYEBOLTS
Recover the liquid detergent and dispose of it in
CARTRIDGE
compliance with the standards in force.
We recommend using non-flammable detergents with passivating
• Dry the cartridge and the entire filter well;
and protective properties.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 3/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 REV. 05
SPARE PART DATA SHEET – AIR-WATER FILTER 30-01-2017

AIR-WATER SUCTION FILTERS

Small air/water filter 14450 029 00

14450 064 00 (PVT/CT ATEX) * Pos. Code Description Q.ty
1 1545002900 CARTRIDGE MESH55 1
15450W7CB0 CARTRIDGE MESH120 * 1
2 1612100900 FILTER HOUSING 1
3 1640101300 FILTER COVER 1
4 4022200245 O-RING 4675 1
5 4022200257 O-RING 4625 2
6 4026171504 GALV. STUD BOLT 8.8 M10X35 3
7 4026191101 GALV. FEMALE EYELET M10 3
8 4026359003 ALUMINIUM WASHER 21.5X26X1.5 3
9 4026904001 GALV. BLIND COVER ½” 3

Accessories available upon request :

A 16807ZSPA0 ROUND PAPER GASKET DN80 PN6 2

Medium air-water filter 14450 032 00 Pos. Code Description Q.ty

14450 065 00 (PVT/HELIX/CT ATEX) *
1 1545002700 CARTRIDGE MESH55 1
15450W7DB0 CARTRIDGE MESH120 * 1
2 1612101000 FILTER HOUSING 1
3 1640100500 FILTER COVER 1
4 4022200243 O-RING 4975 1
5 4022200262 O-RING 4950 2
6 4026171506 GALV. STUD BOLT 8.8 M10X45 3
7 4026191101 GALV. FEMALE EYELET M10 3
8 4026359000 ALUMINIUM WASHER 32X26X1.5 3
9 4026904002 GALV. BLIND COVER ¾” 3

Accessories available upon request :

B 1680609500 NBR ROUND SEAL 1
C 1680609600 SQUARE SEAL 1

Large air filter 14450 068 00

14450 072 00 (PVT/HELIX/CT/CTH ATEX) * Pos. Code Description Q.ty
1 15450EDGB0 CARTRIDGE MESH55 1
15450W7EB0 CARTRIDGE MESH120 * 1
2 16120Z8LB0 HINGE 1 FILTER D400 1
3 16120Z8MB0 HINGE 2 FILTER D400 1
4 1612102100 FILTER HOUSING D400 1
5 16220Z8JB0 PIN 1 FILTER D400 4
6 16220Z8KB0 PIN 2 FILTER D400 1
7 1640102800 FILTER COVER D400 1
8 4022200611 O-RING 41700 1
9 4022200612 O-RING 61600 2
10 4026103002 SCREW TE 8,8 M12X30 ZINC. 4
11 4026191103 GALV. FEMALE EYELET M16 4
12 4026191210 GALV.EYELET M16X70 4
13 4026353805 WASHER D.17X45 SP.5 4
14 4026357006 GALV. FLAT WASHER M10 2
15 4026357007 GALV. FLAT WASHER M12 4
16 4026359001 WASHER 40X33,5X1,5 AL. 3
17 4026510008 SEEGER RING E 10 2
18 4026510012 SEEGER RING E 14 8
19 4026701605 GALV. BLIND COVER 1” 3

Accessories available upon request :

D 16807026C0 GASKET DN175 PN10 1
E 1680711800 GASKET DN175 PN10 SM. 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera n° 50 4/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italia) e-mail: [email protected]
 EN HYDRAULIC CLAMPS

ORIGINAL INSTRUCTIONS

TECHNICAL DATA SHEET

CODE 18300 008 10

CODE 18300 009 10

Rev. 01
09-01-2012
 REV. 01
TECHNICAL DATA SHEET - HYDRAULIC CLAMPS 09-01-2012

1. General warnings

This technical data sheet contains technical information concerning hydraulic clamps and the main installation and maintenance instructions.
Complying with the instructions contained in this technical data sheet is crucial for the recognition of warranty against defective parts. Upon
receiving the goods, ensure that they are intact and have not been accidentally damaged during transport.
In the event parts of the accessory must be replaced, use only genuine spare parts.

2. Technical data

Hydraulic clamps are positive safety devices (i.e., they remain locked in the absence of fluid power) designed to close open bottom tanks.
Hydraulic clamps are operated by hydraulic pressure that must be supplied by the machine they are installed on. The following figure shows a
schematic diagram of a hydraulic clamp.

Cylinder

Forks

Camlock
Bracket

Hydraulic clamps are available in two versions:

- Carbon steel hydraulic clamps, code 18300 008 10, with weldable parts (pos. 3 and pos. 4) made of FeG70;
- Stainless steel hydraulic clamps, code 18300 009 10, made of ASTM A743 CA-6NM.

In order to ensure greater protection, the details of the hydraulic clamp undergo cold electro-galvanising treatment and subsequent transparent
paint sealing. The metal components of the clamp are made by mould casting.
The following table shows the main operating parameters relative to the maximum mechanical strength of the hydraulic clamp and to the
maximum hydraulic oil pressure to ensure proper operation. The weight is also indicated.

Operating parameters
Parameter Maximum value
MAXIMUM MECHANICAL STRENGTH 187920 N
HYDRAULIC PRESSURE 70 bar
WEIGHT 20 Kg

We recommend using ISO VG 46 mineral hydraulic oil.

The following figures show the overall dimensions of the hydraulic clamp.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 2/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
09-01-2012 TECHNICAL DATA SHEET - HYDRAULIC CLAMPS

Stop plate
Tank

Tank bottom
Note: the dimension between brackets refers to closure in open condition.

3. Installation and adjustment

Hydraulic clamps must be installed and welded to the tank (in particular to the terminal ring of the tank). Once installed/welded to the tank, it is
important to verify its proper adjustment (of every single hydraulic clamp) and the proper closure of the tank bottom. Adjustments are made via the
threaded bar (pos. 11) located in correspondence of the two upper forks.
Fork
To adjust the clamps proceed as follows.

• Use the hydraulic clamps to close the tank bottom.

• Where possible, create a vacuum in the tank: this way the bottom Threaded
will be perfectly closed (the bottom seal will be evenly pressed against bar
the tank).
• Ensure that all the bottom hydraulic clamps (in closed position)
are perfectly bonded to the stop plates.
• If not, remove the closing pin (pos. 6) and tighten or loosen the
fork (pos. 2). Adjust until the cam is perfectly in contact with the stop
plate. Pin
• Restore the closing pin (pos. 6) and the relative Seeger rings Provide for enough
(pos. 18). space for adjustments

To easily adjust the clamps, during installation, it is important to leave enough space to remove the pin and one of the forks.

4. Greasing

Proper clamp operation requires routine lubrication of the moving joints. Grease when required until the grease leaks from both sides of the
single pins. The following figure shows the greasing points on the hydraulic clamp.

Greasing
points

Greasing
points

We recommend using NLGI EP 2 lithium grease.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 3/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET - HYDRAULIC CLAMPS 09-01-2012

HYDRAULIC CLAMPS

Iron hydraulic clamp – code 18300 008 10

Pos. Code Description Qty Pos. Code Description Qty

1 1430201800 HYDRAULIC CYLINDER 50X30X100 1 11 1671000900 GALVANISED THREADED BAR M27X3 L. 80 1

2 1604000610 HYDRAULIC CLAMP FORK 2 12 4022100100 STRAIGHT SPHERICAL GREASE NIPP.M6X1 5
3 1612005310 BRACKET FOR IRON HYDR. CLAMP G70 1 13 4025330105 GALV. FORK 1
4 1617000510 BRACKET FOR IRON HYDR. CLAMP G70 1 14 4026103214 GALVANISED HEX SCREW 8.8 M16X60 1
5 1622006600 GALV. AUTOM. CLOS. PIN D.35X83 1 15 4026305512 SELF-LOCKING HEX NUT M16 1
6 1622006700 GALV. AUTOM. CLOS. PIN D.25X64 2 16 4026357009 GALV. FLAT WASHER M16 2
7 1622006800 GALV. AUTOM. CLOS. PIN D.16X52 1 17 4026510014 SEEGER RING E 16 2
8 1622006900 GALV. AUTOM. CLOS. PIN D.25X80 1 18 4026510022 SEEGER RING E 25 6
9 1628000210 OPEN BOTTOM CAMLOCK 1 19 4026510027 SEEGER RING E 35 2
10 1632001010 CLAMP REFERENCE 1

Stainless steel hydraulic clamp – code 18300 009 10

Pos. Code Description Qty Pos. Code Description Qty

1 1430201800 HYDRAULIC CYLINDER 50X30X100 1 11 1671000900 GALV. THREADED BAR M27X3 L.80 1
2 1604000610 HYDRAULIC CLAMP FORK 2 12 4022100100 STRAIGHT SPHERICAL GREASE NIPP.M6X1 5
3 1612006310 BRACKET FOR HYDRAULIC CLAMP 1 13 4025330105 GALV. FORK 1
4 1617002110 HYDR. PIS. CONN. BRACKET 1 14 4026150814 STAINLESS STEEL 304 HEX SCREW M16X60 1
5 1622006600 GALV. AUTOM. CLOS. PIN D.35X83 1 15 4026305408 STAINLESS STEEL 304 SELF-LOCK.NUT M16 1
6 1622006700 GALV. AUTOM. CLOS. PIN D.25X64 2 16 4026358109 STAINLESS STEEL 316 WASHER M16 2
7 1622006800 GALV. AUTOM. CLOS. PIN D.16X52 1 17 4026510014 SEEGER RING E 16 2
8 1622006900 GALV. AUTOM. CLOS. PIN D.25X80 1 18 4026510022 SEEGER RING E 25 6
9 1628000210 OPEN BOTTOM CAMLOCK 1 19 4026510027 SEEGER RING E 35 2
10 1632001010 CLAMP REFERENCE 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 4/4 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
Jetting operations

1 Contents
1 Contents......................................................................................................................................... 1
2 Summary ....................................................................................................................................... 3
3 Document History ......................................................................................................................... 3
4 Introduction.................................................................................................................................... 3
5 Safety ............................................................................................................................................. 3
5.1 Work Area Safety - minimise hazards ............................................................................... 3
5.2 Safety Precautions ............................................................................................................... 3
5.3 Safety Clothing ..................................................................................................................... 4
5.3.1 Personal Protective Equipment .................................................................................. 4
5.4 Warnings................................................................................................................................ 5
5.5 Jetter Warning....................................................................................................................... 6
5.6 Bacteria Warning .................................................................................................................. 6
5.7 Engine Hazards .................................................................................................................... 6
5.8 Connections to high pressure hose ................................................................................... 6
5.9 Accident reporting ................................................................................................................ 6
5.10 Emergency Medical Information ........................................................................................ 7
6 Components .................................................................................................................................. 7
7 Operations ..................................................................................................................................... 7
7.1 Operating Tips ...................................................................................................................... 7
7.2 Start Up & Operation ........................................................................................................... 7
7.3 Operation as a Drain Cleaning Jetter ................................................................................ 7
7.4 n/a No washdown facility on unit .........
7.5 Nozzle and Accessory Selection........................................................................................ 7
7.5.1 Nozzle Selection .............................................................................................................. 7
7.5.2 Accessories ...................................................................................................................... 8
7.6 Preparation for Use .............................................................................................................. 8
8 Maintenance, Service and Spares............................................................................................. 8
8.1 Maintenance and Inspections............................................................................................. 8
8.2 Service Record ..................................................................................................................... 8
8.3 Pressure Cleaner Daily Check List .................................................................................... 8
8.4 Three Monthly Regular Service.......................................................................................... 8
9 Trouble Shooting .......................................................................................................................... 8
9.1 Troubleshooting Guide ........................................................................................................ 8
2 Summary
Bell Environmental have been supplying high pressure water jetting solutions for more than
13 years to the Australian market. This document is designed to give operators the required
information to be able to operate high pressure water jetting in a safe and competent
manner.

3 Document History
This is a controlled document that is continually updated from the time of its inception. Any
modifications needs to be reflected in its history

Version Date Changes By Whom

1.1 29/10/2013 Creation of Manual for Jetting Operations Glenn Branford

4 Introduction

5 Safety
5.1 Work Area Safety - minimise hazards
• Keep work area clean and well lit.
• Set up the jetter and work area in such a way as to reduce the risk of injury from high
pressure water, chemical burns, infections, carbon monoxide and other causes.
• Mark off the area with barriers if necessary to keep bystanders, passing traffic and non-
essential personal away.
• Check for flammable or poisonous liquids, vapours and dust that may ignite. Do not operate
jetter until the area has been made safe.
• Check the condition of the drains before starting to jet. Drains that are in good condition will
not be damaged by the jetting process. Poorly maintained or constructed drains may result in
jetting being less effective and could lead to further damage to the drain.

5.2 Safety Precautions

Everyone who uses a high pressure jetter must be competent to do so.
1. Never direct the spray jet at any person or animal.
2. Never direct spray jet at any surface that may contain asbestos.
3. Do not operate the jetter with the hose end outside of the drain. The hose can whip out of
control and cause injury. Skin can be penetrated by high pressure water jets.
4. Never hold a finger over the high pressure nozzle.
5. Never direct the spray jet at the machine itself or any electrical equipment.
6. Certain engine components become very hot when in use, e.g. exhaust muffler and cylinder
head. Switch off the engine and ALLOW TO COOL before touching.
7. Do not attempt any mechanical repair. If you have a problem with your machine contact Bell
Environmental
8. Never supply any liquid other than clean water to the water inlet.
9. Never pull the high pressure hose if it has formed kinks or nooses. Never pull the hose over
sharp objects and do not allow the hose to be driven over. A damaged hose must be
professionally repaired or replaced.
10. Use in a well-ventilated area.
11. Ensure unit is operated on a level surface;
12. Do not attempt to disconnect any hose or coupling with pressure still in the hose.
13. Do not operate the machine whilst standing on ladders; use a platform tower or scaffolding.
 14. n/a.
15. Stay alert and pay attention to what you are doing and the machine you are operating. Do not
use jetter while you are tired or under the influence of drugs, alcohol or medication.

5.3 Safety Clothing

All persons operating the unit must wear protective clothing such as safety goggles, face shields,
gloves, overalls or raincoat, steel cap boots and ear protection equipment as appropriate.
Safety Protection System

5.3.1 Personal Protective Equipment

Appropriate personal protective equipment should be worn where:
• hazards cannot be otherwise prevented or suitably controlled, e.g. by engineering or
administration controls, total enclosure or substitution; and/or
• complete protection is essential, e.g. in some occupational environments with uncertain levels
of hazards.
• The provision and use of personal protective equipment does not reduce or replace the need
for proper Occupational Health and Safety prevention measures, such as engineering or
administrative controls to be undertaken. Recommendations of such preventative measures
should always be fully explored before considering issue of personal protective equipment.
Where personal protective equipment is issued, instruction and training should be provided
regarding its correct use and maintenance.
❖ Head Protection.
Where appropriate suitable head protection complying with AS/NZS 1808 should be
worn.
❖ Eye Protection.
Eye protection complying with AS/NZS 1337 (adequate for the purpose and of adequate
fit on the person) should be worn at all times when in the vicinity of water blasting
operations. Where liquid is liable to cause eye damage, full visor and goggles are
recommended.
❖ Body Protection.
All persons should wear suitable waterproof clothing com complying with AS 3765.1 or
AS 3765.2 as appropriate, having regard to the type of work being undertaken. Liquid or
chemical-resistant suits should be worn where there is an assessed risk to health or of
injury that can be prevented by such equipment.
❖ Hand Protection.
Adequate hand protection complying with the recommendation/s of AS/NZS 2161.2,
AS/NZS 2161.3 or AS/NZS 2161.5 should be worn when there is an assessed risk of
injury that can be prevented by such equipment.
❖ Foot Protection.
All persons should wear appropriate occupational protective footwear complying with
AS/NZS 2210.2. A metatarsal and lower leg guard should be used by water blasting
operators where it is assessed that the risk of foot injury could be prevented by such
equipment. AS/NZS 2210.1 provides guidance for the selection of footwear.
❖ Hearing Protection.
Suitable hearing protection complying with AS 1270 should be worn at all times when the
noise levels exceed limits set by regulatory authorities.
5.4 Warnings

• OVER SPEEDING
Do not operate machine at over 2000rpm (engine speed - preset).
Over-speeding can cause serious pump damage and will void warranty.
• EXCESSIVE BY-PASS

Do not run on excessive by-pass. Switch machine off within two minutes of ceasing
operation as excessive by-pass can cause heat build-up in pump and subsequent damage.
Excessive by-pass running voids warranty. This does not apply to machines fitted with
supply tanks.
• HIGH PRESSURE SETTING

The high pressure pump is factory set to operate at its rated pressure. DO NOT ADJUST.
Tampering with the pressure regulator will void warranty and can be DANGEROUS.
• CHECK NOZZLES & COUPLINGS WEEKLY, clean after each use.

If pressure drops off, check nozzle for wear. Nozzles should be replaced on a regular basis
(every month for machines in regular use, every three months for machines used
intermittently). Using the machine with the incorrect nozzle size or worn nozzle will void
warranty and can be DANGEROUS to the operator.
5.5 Jetter Warning
Before starting jetting operations, ensure that your high pressure jetting hose has been placed
in the sewer line (minimum 2 metre). This must be done before starting and engaging
pressure to hose reels. If this is not followed, severe injury or death may occur.
The sewer hose is marked using a separate leader hose This ensures that the operator is
aware that he is getting near to the end of his sewer hose as it is being removed from the
drain or sewer line. Operators must shut off water pressure before removing the last two
metres of sewer hose from the sewer line or drain pipe, water pressure to the nozzle must be
shut off. Severe injury or death may occur if this procedure is not followed.

5.6 Bacteria Warning

Sewer lines and drainpipes can carry bacteria and other dangerous micro-organisms which
may be infectious. These may cause severe illness or death if exposed to person’s mouth,
nose, ears, eyes, hands or open cuts and abrasions. To protect the operator against these
infectious micro-organisms or bacteria, it is imperative that arms, hands and other areas of
the body must be washed after working with sewer lines with hot soapy water.

Do not smoke or eat while using the jetter as this may lead to the transfer of dangerous
micro-organisms into the body.

5.7 Engine Hazards

Engines emit toxic poisonous carbon monoxide gas which is a colourless, odourless gas. Do
not run the jetter in an enclosed area.
Refuelling of the unit must be done in a careful manner

Parts of the engine will get hot when it is running. These hot surfaces can cause burns and
fire. Keep body parts aware from hot areas and beware that these parts will take time to cool
down.

5.8 Connections to high pressure hose

When making changes to the connection ensure that new accessories connected have been
properly attached with collars and safety devices locking into appropriate positions.

5.9 Accident reporting

• Reporting.
All accidents or injuries, whether resulting in “lost time” or “no lost time” injuries, should be recorded in
accordance with the recommendations of AS 1885.1.
Incidents that result in “near misses” should also be recorded as a means of providing a record of
significant incidents that have the potential to result in serious injury at the workplace, so appropriate
measures can be implemented to minimise or eliminate these potential hazards.
• Personal Injuries.
In the event that a person is injured by the impact of a water jet, the injury caused may appear
insignificant and give little indication of the extent of the injury beneath the skin and the damage to
deeper tissues. Although only a small hole may be present, quantities of water may have penetrated
the skin and entered the flesh and organs causing serious injury.
• Medical Recommendation.
If an accident occurs where pressurised water penetrates or appears to have penetrated the skin,
medical assistance should be sought immediately.
• Immediate First Aid.
Where medical examination is not immediately possible (e.g. in remote situations),
appropriate basic first aid measures should be applied and the patient observed closely until
medical treatment is available.
5.10 Emergency Medical Information
Immediate hospital attention should be given to personnel who sustain equipment related injuries
while operating the system. In such cases, it is vital that medical personnel be apprised of all facts
relevant to such injuries.

Basic first aid principals apply to first responders

6 Components
Refer to the technical specifications section for identifying components used in the manufacture of
your vehicle.

7 Operations
7.1 Operating Tips
These are some of the tips and techniques that have been tried and tested over the years to make
jetting easier.
• Select your hose diameter according to the size of drain you are cleaning.

• Always protect your jet hose to prevent damage from sharp edges and
rough surfaces. Use a tiger tail or conduit at the entry to the drain and
feed the sewer hose down inside it. More damage is done to a hose on
the entry and exit point of the drain than anywhere else
•
• .

7.2 Start Up & Operation

Refer to the Technical page.

7.3 Operation as a Drain Cleaning Jetter

1. Install

▪

.


7.4 Nozzle and Accessory Selection

7.4.1 Nozzle Selection

7.4.1.1 Changing Nozzles

Turn off the ball valve before removing the hose out of the drain.
▪Change over the nozzle as required, ensuring the nozzle is fully snapped into position.
WARNING: When removing hose from drain you must turn jetting system off before the 2 metre mark
on the hose appears. The hose has been marked for your safety and these marks must be renewed
as required.
7.4.2 Accessories

7.5 Preparation for Use

8 Maintenance, Service and Spares

8.1 Maintenance and Inspections

8.2 Service Record

8.3 Pressure Cleaner Daily Check List

8.4 Three Monthly Regular Service
All professional machines need to be thoroughly serviced every three months. The service
involved should include the engine manufacturer’s recommendations (see separate Engine
Manual) and the following:
1. Change pump & gearbox oil.
2. Change engine oil if required (refer to engine manual for schedule).
3. Check filter for foreign debris.
4. Check unloader & safety valve for leaks.
5. Check all HP components, including the hose, for leaks, damage, wear or corrosion.
Replace if necessary.
6. Replace nozzles.
7. Check gearbox to engine key for wear, if key is worn see your local Aussie Eco-
Clean Service Department.

9 Trouble Shooting

9.1 Troubleshooting Guide

Fault Cause Remedy
Pump running normally Pump sucking air Check water supply and possibility of
but pressure low on Valves sticking, dirt in valves air ingress
installation Unloader valve seat faulty Check and clean or replace if
Nozzle incorrectly sized necessary
Worn piston packing Check and replace
Check and replace
Check and replace
Fluctuating Valves worn Check and replace
pressure Valves blocked Check and clean out if necessary
Pump sucking air Check water supply and air ingress at
Worn piston packing joints in suction line
Check and replace

Pressure low after Nozzle worn Check and replace

period of normal use Suction or delivery valves worn Check and replace
Suction or delivery valves blocked Check and clean if necessary
 Unloader valve seat worn Check and replace if necessary
Worn piston packing Check and replace if necessary
Pump Noisy Air in suction Check water supply and connections
Broken or weak suction or delivery valve on suction line
spring Check and replace if necessary
Foreign matter in valves Check and clean if necessary
Worn bearings Check and replace if necessary
Excessive temperature of liquid Reduce temperature
Presence of water in oil Oil seal worn Check and replace
High humidity in air Check and change oil twice as often
Piston packing worn Check and replace if necessary

Water dripping from Piston packing worn Check and replace

under pump Plunger retainer worn Check and replace
Oil dripping Oil seal worn Check and replace if necessary
By pass valve Leaking gun and/or pressure pipe Renew gun, seal pressure pipe
switches Leaky sleeve Renew sleeve
repeatedly Worn out kick-back valve body Check and renew as necessary kick-
when gun is off Leaky seals back valve plate and seat
Renew seals

Leaky piston rod Defective o-ring/support ring Renew piston rod seals and examine
surfaces in guide case

Leaky by-pass at Nozzle too small, too much water Install larger nozzle
nominal pressure Worn out by-pass valve Examine and renew as necessary

No constant Valve set too high above operating Adjust the unloader at the operating
pressure pressure pressure
Dirty valve Clean valve (removing lime deposits,
etc)
Grease parts before installing
1 Contents
1 Contents......................................................................................................................................... 1
2 Summary ....................................................................................................................................... 2
3 Document History ......................................................................................................................... 2
4 Introduction.................................................................................................................................... 2
5 Safety ............................................................................................................................................. 2
5.1 Work Area Safety - minimise hazards ............................................................................... 2
5.2 Safety Precautions ............................................................................................................... 2
5.3 Safety Clothing ..................................................................................................................... 3
5.3.1 Personal Protective Equipment .................................................................................. 3
5.4 Warnings................................................................................................................................ 4
5.5 Operational Warning ............................................................................................................ 4
5.6 Bacteria Warning .................................................................................................................. 5
5.7 Engine Hazards .................................................................................................................... 5
5.8 Connections to high vacuum hose .................................................................................... 5
5.9 Accident reporting ................................................................................................................ 5
5.10 Emergency Medical Information ........................................................................................ 5
6 Components .................................................................................................................................. 6
7 Operations ..................................................................................................................................... 6
7.1 Operating Tips ...................................................................................................................... 6
8 Maintenance, Service and Spares............................................................................................. 6
8.1 Maintenance and Inspections............................................................................................. 6
8.2 Service Record ..................................................................................................................... 6
8.3 Daily maintenance check list .............................................................................................. 6
8.4 Regular Service intervals .................................................................................................... 6
9 Trouble Shooting .......................................................................................................................... 6
9.1 Troubleshooting Guide ........................................................................................................ 6
2 Summary
Bell Environmental have been supplying high vacuum solutions for more than 13 years to
the Australian market. This document is designed to give operators the required information
to be able to operate these systems in a safe and competent manner.

3 Document History
This is a controlled document that is continually updated from the time of its inception. Any
modifications needs to be reflected in its history

Version Date Changes By Whom

1.1 29/10/2013 Creation of Manual for vacuum Operations Glenn Branford

4 Introduction

5 Safety
5.1 Work Area Safety - minimise hazards
• Keep work area clean and well lit.
• Set up the vacuum unit and work area in such a way as to reduce the risk of injury from high
• Vacuum source, chemical burns, infections, carbon monoxide and other causes.
• Mark off the area with barriers if necessary to keep bystanders, passing traffic and non-
essential personal away.
• Check for flammable or poisonous liquids, vapours and dust that may ignite. Do not operate
system until the area has been made safe.
• Check on access to area where vacuum system is to be operated – ensure all personnel are
• Briefed and aware of any problems or safety issues prior to commencing operations

5.2 Safety Precautions

Everyone who uses a high vacuum system must be competent to do so.
1. Never direct the vacuum hose at any person or animal.
2. Never direct vacuum hose at any surface that may contain asbestos.
3. Only qualified and trained personnel to operate this equipment
4. Never hold hands over high vacuum hose
5. Never direct the vacuum hose at any electrical equipment.
6. After use release the vacuum in the system by operating the vacuum breaker
7. When not in use always switch off the engine and cap outlets.
8. Certain engine components become very hot when in use, e.g. exhaust muffler and cylinder
head. Switch off the engine and ALLOW TO COOL before touching.
9. Do not attempt any mechanical repair. If you have a problem with your machine contact Bell
Environmental
10. Failure to inform Bell Environmental may void warranty
11. Stay alert and pay attention to what you are doing and the machine you are operating . do not
use unit if you are tired or under the influence of drugs –alcohol or medication- .
12. Never pull the high pressure hose if it has formed kinks or nooses. Never pull the hose over
sharp objects and do not allow the hose to be driven over. A damaged hose must be
professionally repaired or replaced.
13. Use in a well-ventilated area.
14. Ensure unit is operated on a level surface; wheels should be chocked before use.
15. Do not attempt to disconnect any hose or coupling with vacuum still in the hose.
16. Do not operate the machine whilst standing on ladders; use a platform tower or scaffolding.
 17. Use safety goggles when using the machine, particularly any application where loose
particles of stone or grit, etc, may be blown around by the high vacuum hose.

5.3 Safety Clothing

All persons operating the unit must wear protective clothing such as safety goggles, face shields,
gloves, overalls and, steel cap boots and ear protection equipment as appropriate.

5.3.1 Personal Protective Equipment

Appropriate personal protective equipment should be worn where:
• hazards cannot be otherwise prevented or suitably controlled, e.g. by engineering or
administration controls, total enclosure or substitution; and/or
• complete protection is essential, e.g. in some occupational environments with uncertain levels
of hazards.
• The provision and use of personal protective equipment does not reduce or replace the need
for proper Occupational Health and Safety prevention measures, such as engineering or
administrative controls to be undertaken. Recommendations of such preventative measures
should always be fully explored before considering issue of personal protective equipment.
Where personal protective equipment is issued, instruction and training should be provided
regarding its correct use and maintenance.
 Head Protection.
Where appropriate suitable head protection complying with AS/NZS 1808 should be
worn.
 Eye Protection.
Eye protection complying with AS/NZS 1337 (adequate for the purpose and of adequate
fit on the person) should be worn at all times when in the vicinity of vacuum operations.
Where liquid is liable to cause eye damage, full visor and goggles are recommended.
 Body Protection.
All persons should wear suitable clothing complying with AS 3765.1 or AS 3765.2 as
appropriate, having regard to the type of work being undertaken. Liquid or chemical-
resistant suits should be worn where there is an assessed risk to health or of injury that
can be prevented by such equipment.
 Hand Protection.
Adequate hand protection complying with the recommendation/s of AS/NZS 2161.2,
AS/NZS 2161.3 or AS/NZS 2161.5 should be worn when there is an assessed risk of
injury that can be prevented by such equipment.
 Foot Protection.
All persons should wear appropriate occupational protective footwear complying with
AS/NZS 2210.2. A metatarsal and lower leg guard should be used by operators where it
is assessed that the risk of foot injury could be prevented by such equipment. AS/NZS
2210.1 provides guidance for the selection of footwear.
 Hearing Protection.
Suitable hearing protection complying with AS 1270 should be worn at all times when the
noise levels exceed limits set by regulatory authorities.
5.4 Warnings

• OVER SPEEDING
Do not operate machine at over recommended engine speed
Over-speeding can cause serious pump damage and will void warranty.
•

• HIGH VACUUM SETTING

The high vacuum pump is factory set to operate at its rated maximum pressure. DO NOT
ADJUST. Tampering with the pneumatic regulator will void warranty and can be
DANGEROUS.
• CHECK HOSES & COUPLINGS WEEKLY, clean after each use.

If vacuum drops off – turn unit off and check hoses for blockages –cyclones and inline
blower protection filter – primary or secondary shutoff balls may be stuck – if problem
persists contact bell environmental for assistance

5.5 Operational Warning

Before starting vacuum operations,inspect worksite to establish best position to locate vehicle
Considering-stability of ground to support vehicle-disruption to road and pedestrian traffic
Overhead powerlines-trees etc. ensure you have all the required permits to carry out work
and inform all local bodies and residents of what is occurring
Site management and traffic control and securing site to stop intruders entering work area
 .

5.6 Bacteria Warning

Sewer lines and drainpipes can carry bacteria and other dangerous micro-organisms which
may be infectious. These may cause severe illness or death if exposed to person’s mouth,
nose, ears, eyes, hands or open cuts and abrasions. To protect the operator against these
infectious micro-organisms or bacteria, it is imperative that arms, hands and other areas of
the body must be washed after working with sewer lines with hot soapy water.

Do not smoke or eat while using the vacuum system as this may lead to the transfer of
dangerous micro-organisms into the body.

5.7 Engine Hazards

Engines emit toxic poisonous carbon monoxide gas which is a colourless, odourless gas. Do
not run the vacuum system in an enclosed area.
. Please note the following:
 Turn off engine and allow to cool before refuelling
 Refuelling of the unit must be done in a careful manner. Do not overfill the fuel tank. Use
suitable equipment for refuelling (suitable containers and funnels). Once the unit is
refuelled, please ensure that the fuel tank lid is closed properly and securely.

Parts of the engine will get hot when it is running. These hot surfaces can cause burns and
fire. Keep body parts away from hot areas and beware that these parts will take time to cool
down.

5.8 Connections to high vacuum hose

When making changes to the connection ensure that new accessories connected have been
properly attached with collars and safety devices locking into appropriate positions.

5.9 Accident reporting

• Reporting.
All accidents or injuries, whether resulting in “lost time” or “no lost time” injuries, should be recorded in
accordance with the recommendations of AS 1885.1.
Incidents that result in “near misses” should also be recorded as a means of providing a record of
significant incidents that have the potential to result in serious injury at the workplace, so appropriate
measures can be implemented to minimise or eliminate these potential hazards.
• Personal Injuries.
In the event that a person is injured by the vacuum system, the injury caused may appear insignificant
and give little indication of the extent of the injury beneath the skin and the damage to deeper tissues.
Although only a small wound may be present, serious injury.may have occurred internally
• Medical Recommendation.
If an accident occurs, medical assistance should be sought immediately.
• Immediate First Aid.
Where medical examination is not immediately possible (e.g. in remote situations),
appropriate basic first aid measures should be applied and the patient observed closely until
medical treatment is available.

5.10 Emergency Medical Information

Immediate hospital attention should be given to personnel who sustain equipment related injuries
while operating the system. In such cases, it is vital that medical personnel be apprised of all facts
relevant to such injuries.

Basic first aid principals apply to first responders

6 Components
Refer to the technical specifications section for identifying components used in the manufacture of
your vehicle.

7 Operations
7.1 Operating Tips
These are some of the tips and techniques that have been tried and tested over the years to make
vacuuming easier
 Ensure the vacuum system is capable of carrying out the task in a professional and
efficient manner
 Discuss the project with your team to ensure all personnel on site are aware of what is
occurring and iinform representitives of local bodies involved and all permits etc are in
order
 If possible seal off the site and erect signs warning of danger during operation-if any
 unauthorised entry is made stop work immediately to ascertain their reason for entry
 One member of the team must be designated leader and is responsible for the safety
 of all other personnel and equipment-all people on site should be in sight of each other
 before operations commence
 When operations are completed site must be left safe by backfilling –safety barriers –
 or warning signs
 .

8 Maintenance, Service and Spares

8.1 Maintenance and Inspections

8.2 Service Record

8.3 Daily maintenance check list

8.4 Regular Service intervals

All vacuum systems and vehicles must be serviced on a regular basis-the service involved
should include the manufacturers recommendations –consult attached manuals

9 Trouble Shooting

9.1 Troubleshooting Guide

Fault Cause Remedy
Reduced Speed not correct Check and restore
performance Pipes –filters clogged or leaking Check condition and restore
Pipes are undersized Check maximum pump performance
Safety valve not adjusted Check and adjust correctly
 overheating Ambient and / or suction or injected air Reduce pressure or vacuum rate
Temperature is too high Check air injection muffler-port is
Inefficient air injection clean-check injection line and clapet
Pipes are undersize valve
Check close to pump ports - effective
Suction do not exceed limits
Oil leakage Front seal ring is worn Check and replace
Level indicators broken Check and replace
Oil leakage from internal seals Check pump inclination-max 3 deg
Oil in exhaust port If this is not enough to solve the
Problem contact service agent

Abnormal vibrations or The rotors are getting in contact Temp is over max-leave to cool-start
Noise –stop the pump Rotors with hard formations on surface again only after alarm has reset
Suction of liquids or foreign bodies Inner wash of pump-consult manual
Not uniform power transmission Remove in / out pipes – clean rotors
And housing
Check the operating conditions – do
not install propellors too much angled
 EN SUCTION BOOM

ORIGINAL INSTRUCTIONS

DN200 SUCTION BOOM

DN100 - DN125 - DN150 SUCTION BOOM

INSTALLATION, USE AND

MAINTENANCE GUIDE
CODE 13600 003 00 - CODE 13600 004 00
CODE 13600 005 00 - CODE 13600 007 00
CODE 13600 008 00 - CODE 13600 009 00
CODE 13600 010 00 - CODE 13600 011 00
CODE 13600 012 00 - CODE 13600 013 00
CODE 13600 014 00 - CODE 13600 017 00
CODE 13600 018 00 - CODE 13600 019 00
CODE 13600 020 00 - CODE 13600 021 00

Rev. 01
17-01-2012
 REV. 01
INSTALLATION, USE AND MAINTENANCE GUIDE – SUCTION BOOM 17-01-2012

2012 – Jurop – Azzano decimo (PN)

Reproduction, electronic storage and dissemination, even partial, are prohibited.

Jurop reserves the right to modify the products described in this manual without prior notice.
Any product names mentioned herein are the trademarks of their respective owners.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 2 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 INSTALLATION, USE AND MAINTENANCE GUIDE – SUCTION BOOM

Contents

1. General warnings page 4 8. Suction boom maintenance page 18

1.1 Introduction 4 8.1 Endless screw bushing lubrication 18

1.2 Spare part request 4 8.2 Arm lifting pin lubrication 18
1.3 Warranty terms and conditions 4 8.3 Telescopic extension bushing lubrication 18
Notched crown and endless screw
2. Technical data page 5 8.4
lubrication
18

2.1 Available versions 5 8.5 Suction boom wheel lubrication 19

2.2 Suction boom weight 6 8.6 Maintenance – Extraordinary repairs 19
2.3 Suction Boom Dimensions 6 Malfunctions:
9. page 19
2.4 Functional features 7
troubleshooting

2.5 Lubrication 8 10. Scrapping page 19

2.6 Features of the available versions 9
11. Accessories page 20
3. Safety and accident prevention page 10
11.1 Suction boom flushing 20
3.1 General recommendations 10 11.2 Suction boom sump 21
3.2 Intended use 10 11.3 Suction boom arm support 21
Suction boom hydraulic piping support
4. Handling page 11 11.4 22
column
4.1 Handling and storage 11 11.5 Suction hose 23
4.2 Handling and installation 12 11.6 Suction pipes 24

5. Installation page 12 11.7 Flushed suction pipe 24

11.8 Plastic suction pipes 25
5.1 Positioning the suction boom 12
11.9 Flushed plastic suction pipes 25
5.2 Hydraulic connections 13
11.10 Pushbutton panel support 25
5.3 Electrical connection 13
5.4 Pneumatic connection 14
SPARE PART DATA SHEET – SUCTION BOOM DN100 –
26
DN125 - DN150
5.5 Earthing 14
SPARE PART DATA SHEET – SUCTION BOOM DN200 32
5.6 Suction hose installation 15
5.7 Disassembly 15
SPARE PART DATA SHEET – SUCTION BOOM SWIVEL
38
JOINT
6. Commissioning page 15
SPARE PART DATA SHEET – SUCTION BOOM WHEEL 39
6.1 Rotation speed adjustment 15
SPARE PART DATA SHEET – SUCTION HOSE MANIFOLDS 41
6.2 Arm lowering speed adjustment 16
6.3 Arm lowering speed adjustment 16
ELECTRICAL AND HYDRAULIC DIAGRAM - PNEUMATIC
42
VERSION
7. Control system page 16 ELECTRICAL AND HYDRAULIC DIAGRAM - HYDRAULIC
44
VERSION
7.1 Emergency button 17
7.2 Emergency release 17 DECLARATION OF INCORPORATION - SUCTION BOOM 46

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 3 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
INSTALLATION, USE AND MAINTENANCE GUIDE – SUCTION BOOM 17-01-2012

1. General warnings

1.1. Introduction

This manual provides indications regarding installation, start-up,

use and maintenance of the suction boom, as well as some warnings
for the operator regarding basic safety regulations.
The following information is crucial for the proper use of the suction
boom under safety conditions.

It is essential to:
• read and apply the instructions contained in this manual before
operating the suction boom.
• keep the manual in the proximity of the machine in a place that is
known to all users.

Below is a brief description of the symbols used in this manual.

Safety regulations, whose failure to comply with can

cause injuries to the operators and damage to the
suction boom or to the system it is installed on. Fig. 1.1
Safety regulations, whose failure to comply with can
damage the suction boom or the system it is 1.2. Spare part request
installed on.
• Use only genuine spare parts for maintenance and repairs. To
Suggestions for using the suction boom respecting order spare parts, provide the following details:
the environment.
EXAMPLE:
Useful advice to simplify the use and maintenance
of the suction boom.
a) Serial number (see nameplate): 1201001
b) Code (see nameplate): 13600 00 300
• The suction boom is identified by the nameplate affixed on it.
c) Name (see list of spare parts): HOSE
Every suction boom can be installed only if it has a nameplate
indicating: Serial number (1), Identification code/Model (2), Year of d) Quantity (see list of spare parts): 2 pcs
manufacture (3) and Weight (4). Fig. 1.1 shows the suction boom e) Code (see list of spare parts) 15636 048 00
identification nameplate.

1.3. Warranty terms and conditions

• Compliance with the installation, use and maintenance

instructions provided by this manual is crucial for the recognition of
warranty against defective parts.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 4 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 INSTALLATION, USE AND MAINTENANCE GUIDE – SUCTION BOOM

2. Technical data

The suction boom is an accessory designed and sized to be incorporated into machines equipped with tanks to suction sludge (or similar fluids)
from road gullies. The suction is created by vacuum inside the tank (e.g. drainage vehicles). The suction boom allows simplifying the operator's
work by nearing the hose to the workplace.
The suction boom is normally installed on the upper part of the tank.
It essentially consists of a hydraulically or electrically operated telescopic arm (which houses a suction pipe) connected to one end of the sludge
tank.
Fig. 2.1 shows a schematic view of the suction boom (suction boom DN100 – DN125 – DN150; the same considerations apply for the DN200
version), highlighting the main components.

Swivel joint

Moving
arm

Swivel
wheel Hose guide
rollers

Telescopic
arm
Control
pushbutton
panel
Pushbutton
panel Fig. 2.1
connector

The following table shows the parameters that must be complied with to supply the suction boom. All the values refer to all the available
versions.

Supply system parameters

Parameter Operating value Maximum value
HYDRAULIC PRESSURE 70-100 bar 150 bar
HYDRAULIC FLOW RATE 15-30 l/min 50 l/min
Maximum counter pressure on the valve block: 150 bar
PNEUMATIC PRESSURE 6 bar 8 bar
VOLTAGE 12 / 24 V ± 10%

The suction boom is designed to withstand (relative) vacuum/pressure -1 / +4 bar. The solenoid valve coils have a consumption of approximately
1 A in the 24V version and approximately 2 A in the 12V versions.
The suction boom is designed to allow for a maximum rotation angle of 300° and a maximum telescopic extension of 1350mm.

2.1. Available versions

The suction boom is available in various versions that are distinguished by the following parameters:
- Suction hose connection manifold diameter available in the DN100, DN125, DN150 and DN200 versions;
- Type of activation of the suction line shutter valve, available in the hydraulic and pneumatic versions;
- Type of power supply, available in the 12 V and 24 V versions.

The following table shows the available suction boom models and relative identification code.

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Available versions
Model Code Manifold diameter Shutter valve Power supply
Suction boom DN100 24V 13600 003 00 Ø 100 Pneumatic 24V
Suction boom DN125 24V 13600 004 00 Ø 125 Pneumatic 24V
Suction boom DN150 24V 13600 005 00 Ø 150 Pneumatic 24V
Suction boom DN200 24V 13600 012 00 Ø 200 Pneumatic 24V
Suction boom DN100 24V HDR 13600 017 00 Ø 100 Hydraulic 24V
Suction boom DN125 24V HDR 13600 019 00 Ø 125 Hydraulic 24V
Suction boom DN150 24V HDR 13600 021 00 Ø 150 Hydraulic 24V
Suction boom DN200 24V HDR 13600 014 00 Ø 200 Hydraulic 24V
Suction boom DN100 12V 13600 007 00 Ø 100 Pneumatic 12V
Suction boom DN125 12V 13600 008 00 Ø 125 Pneumatic 12V
Suction boom DN150 12V 13600 009 00 Ø 150 Pneumatic 12V
Suction boom DN200 12V 13600 011 00 Ø 200 Pneumatic 12V
Suction boom DN100 12V HDR 13600 010 00 Ø 100 Hydraulic 12V
Suction boom DN125 12V HDR 13600 01800 Ø 125 Hydraulic 12V
Suction boom DN150 12V HDR 13600 020 00 Ø 150 Hydraulic 12V
Suction boom DN200 12V HDR 13600 013 00 Ø 200 Hydraulic 12V

2.2. Suction boom weight

Suction boom weight

DN100 – DN125 – DN150
500 Kg
Suction boom centroid

Suction boom weight

DN200

550 Kg
Suction boom centroid

Most of the weight of the suction boom is located in correspondence of the body and swivel wheel. The weight indication in the figure (and in the
identification nameplate) refers to the suction boom without assembled suction hose and the telescopic arm fully retracted.

2.3. Suction boom dimensions

Suction Boom Dimensions

DN100 – DN125 – DN150

Note: The dimensions shown in the figure refer to the model with pneumatic actuator; whereas the dimensions in brackets (e.g., 4183) refer to the
model with hydraulic actuator.

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Suction Boom Dimensions

DN200

Note: The dimensions shown in the figure refer to the model with pneumatic actuator; whereas the dimensions in brackets (e.g., 4969) refer to the
model with hydraulic actuator.

2.4. Functional features

Fig. 2.2 shows the overall dimensions of the DN100 – DN125 – DN150 versions in the possible conditions of use.

Suction boom functional features

DN100 – DN125 – DN150

Maximum rotation 300°

Fig. 2.2

Fig. 2.3 shows the overall dimensions of the DN200 version in the possible conditions of use.

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Suction boom DN200 functional

features

Maximum rotation 300°

Fig. 2.3

Materials

1. The body and the wheel are made of cast

iron.

2. The telescopic arm is made of galvanised

S235JR carbon steel to ensure its high
resistance against weather agents.

3. The hose guide rollers are made of

plastic material.

The parts of the suction boom in contact with the transported material (suction boom conveyor, suction boom plate) are made of GS 500 cast
iron; whereas the shutter valve is made of NBR.

2.5. Lubrication

• To operate correctly, the suction boom must be lubricated/greased regularly, using the recommended products listed in the table below. Carry
out the operations above following the instructions provided in this manual (Chap. 8).

Lubrication
Type of hydraulic oil Mineral hydraulic oil ISO VG 46
Type of grease Lithium grease NLGI EP 2

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2.6. Features of the available versions

Type of suction hose manifold

The DN100 – DN125 – DN150 suction boom is available in three versions, with DN100, DN125 and DN150 manifold respectively. The DN200
suction boom can only be assembled to DN200 manifolds. The diameter of the suction hose manifold (for DN100 – DN125 – DN150 suction booms)
can be chosen regardless of the other parameters, such as the type of shutter valve activation and supply voltage.
Fig. 2.4 shows a schematic view of the position of the manifold on the suction boom.
DN100 – DN125 – DN150 suction boom tower

Actuator activation

Manifold (e.g., DN125)

Wheel
Fig. 2.4

Fig. 2.5 shows the four versions of the manifold for the suction boom (DN200 manifold only available for DN200 suction boom).

DN100 Manifold DN125 Manifold DN150 Manifold DN200 Manifold

Fig. 2.5

Note: the codes of the components highlighted in the previous figure are shown in the suction hose manifold spare part data sheet at the end of this
manual.

Type of activation of the suction line shutter valve

The suction boom is available with hydraulic or pneumatic suction line shutter valve activation. Fig. 2.6 shows the main features of the available
versions.

Pneumatic actuator Hydraulic actuator

Suction Suction
boom tower boom tower
Fig. 2.6
Type of power supply

The suction boom is available in the 12V and 24V versions. The only difference between the two versions is the type of solenoid valves
assembled.

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3. Safety and accident prevention

Attention:
Do not exceed the power supply parameters
carefully apply
indicated in the technical tables (see Chap. 2)
these prescriptions.

3.1. General recommendations 3.2. Intended use

• Installation and maintenance must be carried out by qualified • The suction boom is designed to be incorporated on top of
personnel while the suction boom is stopped and all supplies (power, machines equipped with tanks.
hydraulic and pneumatic) are disconnected, in workshops duly • The suction boom is designed to optimise fluid (sludge) suction
equipped for this purpose. operations, typically from road gullies.
• Wear suitable clothing (avoid ties, long sleeves, etc.) and use
suitable PPE (gloves, goggles, shoes, etc.). Attention: the suction boom is not designed to
• To intervene on the suction boom, all the components of the unit perform lifting operations (e.g., opening
must be stopped and cold. manholes).
• Pay special attention when operating suction booms that have
been in contact with toxic or acid substances. • The suction boom is operated by power, hydraulic and pneumatic
supply provided by the machine it is incorporated into.
• In the event that it is installed on on-road vehicles, all the
Attention: do not stand under the suction boom
necessary measures must be taken to comply with the overall
when it is lifted.
dimensions. The suction boom does not maintain its correct position
when stressed. Suitable fastening and support systems must be
• The use of the suction boom can expose the operator or any third provided when installed on on-road vehicles.
parties in its range of operation to the risk of being hit or knocked
down.. Attention: when installed on a vehicle, do not
move the vehicle if the suction boom is not
Attention: Before operating the suction boom, secured in its housing.
ensure that there are no persons in the range of
operation of the machine. • The suction boom is designed to be controlled through the
pushbutton panel provided.
• The suction boom is equipped with swivel wheel. The latter can
expose the operator to abrasion and shearing risks in the event of
contact during operation. Suction boom installations on top of the tank Attention: the suction boom is designed to be
controlled by one single operator.
allows preventing these risks. Should they occur, provide suitable
additional protection devices.
• The suction boom is not intended to be used for the treatment of
materials that are not compatible with the materials it is manufactured
Attention: provide additional guards if the suction
with.
boom is easily accessed by the operator.

• The suction boom is an accessory that operates above the height Attention: the suction hose is not designed to be
used in potentially explosive atmospheres.
of the machine it is incorporated into.

Attention: Before operating the suction boom, • The suction boom must be suitably earthed. Follow the
ensure that there are no electric cables in the instructions in para 5.5 to install the suction boom correctly.
range of operation of the machine.

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4. Handling

4.1. Handling and storage • When handling the module, do not lift it over 50 cm from the
ground.
• Upon delivery, ensure that the suction boom and all the
accessories are intact and have not been damaged or lost during 4.2. Handling and installation
transport.
• Ensure that the suction boom is provided with the identification • The suction boom must be separated from the package only for
nameplate. Suction booms without the identification nameplate are installation.
considered anonymous and potentially dangerous; therefore, they • The suction boom is not equipped with hooking devices to handle
must not be used. The manufacturer shall not be held liable for the it. Refer to the following diagrams to perform transport and lifting
use of suction booms not provided with the identification nameplate. operations under full safety conditions.
• Store in a dry warehouse, protecting all the hydraulic, pneumatic
and electrical connection devices from dirt. Attention: The moving arm of the suction boom is
• The suction boom is delivered duly packaged on a wooden frame, not designed to maintain a stable position during
inside of which there is a box containing the control device lifting operations.
(pushbutton panel). Fig. 4.1 shows a schematic view of packaged
suction boom. Fig. 4.3 shows the correct hooking configuration.

B C

Fig. 4.1

• The construction features of the suction boom cause an Fig. 4.3

imbalance of the packaging. Fig. 4.2 shows a schematic view of the
package, indicating the point where most weight is placed. • Three lifting slings must be used to ensure proper fastening. We
recommend using slings with the following measurements:
- “Double” sling, 3 m long on the rear (A);
- “Double” sling, 2 m long in the middle position (B) where most of the
weight is placed;
- “Single” sling, 2.5 m long on the front (C);

• When handling the suction boom, do not lift it over 50 cm from the
ground. Lift it to the height required for installation (e.g., on top of the
Point where most weight is Fig. 4.2 tank) only upon reaching the final destination.
placed

• The package can be handled using ordinary forklifts. The Attention: do not stand under the suction boom
package can be stacked for storage. We recommend not to stack when it is lifted during transport or installation.
more than three packages.
• Before moving it, ensure that all lifting devices have suitable
capacity (verify the weight of the suction boom shown in the
identification nameplate or in this manual in para 2.2.).
• Before moving it, verify that there is enough space to handle it
and ensure stability during transport.

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5. Installation

5.1. Positioning the suction boom • The support column (supplied upon request as an accessory, see
accessory tables in para 11.4.) it is made to allow the suction boom to
• The suction boom is designed to be incorporated into machines rotate without the rear components knocking against it. Fig. 5.3 shows
equipped with a tank and installed on top of it. the correct distance of the support column for DN100 – DN125 –
• The suction boom must be installed by qualified personnel in DN150 suction booms (in brackets is the correct distance for DN200
workshops suited to the purpose. suction booms).
• To install the suction boom, the tank must be drilled and a suction
boom sump must be welded in correspondence of the hole. The
Suction
suction boom sump represents a piping section with a drilled flange
welded to one end to couple the suction boom wheel. The suction
boom sump is supplied upon request as an accessory. Refer to the
accessory tables in the last part of this manual (para 11.2.). Column
• The suction boom sump must be suitably reinforced using side
brackets placed in such a way as to spread the load evenly over the
tank. Fig. 5.1 shows a schematic view of a possible installation of the
Tank
suction boom sump (using reinforcement brackets arranged in a
cross).
Suction boom
sump

Reinforcement Fig. 5.3

brackets
Fig. 5.1 • To install the suction boom correctly, it must be placed at a
suitable distance from other components installed on the machine it is
incorporated into. Fig. 5.4 highlights this aspect in the event of DN100
The reinforcement brackets are required to ensure – DN125 – DN150 suction booms (in brackets the distance to be kept
the even distribution of the stress over the tank. for the DN200 version).

• Assemble the suction boom upon positioning the sump.

Connection must be made by inserting 12 carefully selected screws
and nuts between the wheel and the sump.
• Place the piping and supply connection support column in
correspondence of the suction boom dead centre. The rotation of the
suction boom depends on the position of the column. Fig. 5.2 shows
the correct position of the column.
Clearance

Fig. 5.4
Column
• The support column is designed for the swivel fitting stopper
blade (pos. 114 in the spare part BOM for DN100 – DN125 – DN150
suction booms, and pos. 26 for DN200 suction booms) is perfectly
connected. The suction boom supply piping (hydraulic pipes, electric
Fig. 5.2 cables, possible pneumatic pipes and flushing system pipes and
earthing cable) must be installed in correspondence of the support
column. Fig. 5.5 shows the correct installation of the supply piping on
the support column.

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• The supply piping must fall along the support and firmly secured
(using metal clamps). This is the only way to prevent any contact
between the hydraulic (and electric) piping and the suction boom
Suction during rotation.

Supply piping
Attention: ensure that the piping is firmly secured
to the support column.

• Fig. 5.7 shows a schematic view of the correct hydraulic

connection; whereas, Fig. 5.8 shows a detail of the hydraulic
Column connection in correspondence of the swivel joint (pos. 6 for DN100 -
DN125 - DN150 suction booms and pos. 8 for DN200).

Suction A Fastening
boom clamps
Flushing Fig. 5.7
sump
Fig. 5.5 pipe

• The suction boom is not designed to maintain the correct position

when subjected to stress (e.g., during movements when mounted on
on-road vehicles). Therefore, an adequate support system where to
rest the suction boom when it is not used must be provided. This
support must be designed to support the weight of the suction boom
arm and hose and must be equipped with side guides to prevent its
rotation. The suction boom arm support is supplied upon request as
an accessory (see para 11.3.). Fig. 5.6 shows a schematic view of a
possible installation of the suction boom support.

Hydraulic
piping

Column T P
View A
Suction boom
support Fig. 5.6
Fig. 5.8
5.2. Hydraulic connections Return Pressure

• Connect the hydraulic piping (coming from the machine it is

incorporated into) to the elbow fitting located at the top of the swivel 5.3. Electrical connection
joint (pos. 6 for DN100 - DN125 - DN150 suction booms and pos. 8 for
DN200). To simplify the correct hydraulic connection, the following • Connect the power cord (12 or 24 V according to the version)
letters are printed on the upper side of the swivel joint: inside the watertight electrical box (pos. 1 for DN100 - DN125 - DN150
- P (Pressure) in correspondence of the supply fitting; suction booms and pos. 3 for DN200), located on the left of the suction
- T (return or “Tank”) in correspondence of the return fitting. boom. The power cord must be adequately secured to the support
column together with the other pipes and have enough slack on top of
• Connect the high pressure water piping (in the event that the the suction boom (using an eyelet of suitable length) to allow it to
suction boom is equipped with a flushing system). The high pressure rotate. Fig. 5.9 shows a schematic view of the correct electrical
piping must be free enough (on top of the suction boom tower) to allow connection.
the suction boom to rotate (see suction boom flushing in para 11.1).

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Attention: provide the machine it is incorporated

into with a suitable suction boom activation
system.

• The activation device that must be provided on the machine it is

Electric cable
incorporated into must disconnect the suction boom power supply.
• The electrical circuit of the suction boom must be protected by a
fuse, which must be provided on the machine it is incorporated into.

Electrical Attention: insert a 10 A protection fuse on the

box Fig. 5.9 power line of the suction boom.

• Fig. 5.10 shows a schematic view of the components inside the

5.4. Pneumatic connection
solenoid valve box (in the event of the pneumatic version).

• If the suction boom is equipped with the pneumatic activation of

the suction line shutter valve, connect the pneumatic piping inside the
Electropneumatic electrical box (pos. 1 for DN100 - DN125 - DN150 suction booms and
valve pos. 3 for DN200), located on the left of the suction boom. Fig. 5.12
shows a schematic view of the correct pneumatic connection.

Pneumatic piping to the

Electrical
activation piston
box

Connection terminal board

Fig. 5.10

• Place the limit switch stoppers provided (pos. 40 for DN100 -

DN125 - DN150 suction booms and pos. 33 for DN200), to limit the
rotation angle of the suction boom. The two limit switches must be
fastened by inserting the screws between the suction boom wheel and
the sump. Fig. 5.11 shows a schematic view of the correct installation
of one of the two limit switch stoppers.
Supply piping
Fig. 5.12

5.5. Earthing

• The suction boom is an accessory that can expose the machine it

Limit is incorporated into to lightning risks, since it operates above its
switch maximum height. The suction boom must be set up in order for
electrical discharges to be conducted to earth.
• Should it be installed directly on the suction boom sump (without
interposing any additional seal), the metal – metal contact is enough to
Limit Fig. 5.11 ensure discharge propagation (the machine it is incorporated into must
obviously be equipped with a suitable earthing system).
• Should a seal be interposed, the suction boom must be equipped
Attention: place the limit switch stoppers in such
with an additional earthing system (e.g., an earth wire along the supply
a way as to prevent the suction boom from
knocking against other components of the piping support column).
machine it is incorporated into.

• The suction boom must operate only after a specific action

performed by the operator in charge. Therefore, the installer must
provide the machine it is incorporated into with a suction boom
activation system that prevents any unexpected or involuntary start-
up.

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5.6. Suction hose installation • Tighten the screws using the four rear nuts (pos. C3), interposing
the respective washers (pos. C5).
• Three types of manifolds can be installed on DN100 – DN125 – • Assemble the suction hose to the manifold, using clamps to
DN150 suction booms: DN100, DN125 and DN150. These manifolds secure it.
determine the diameter of the suction hose (refer to the accessory
tables in para 11.5.). Fig. 5.13 shows a schematic view of the correct • Fig. 5.14 shows a schematic view of the correct installation of the
installation of the suction hose (the example shows a DN125 suction hose in the event of a DN200 suction boom.
manifold).

Suction
hose
DN200
Suction
hose

Fig. 5.13 Fig. 5.14

Installation sequence: 5.7. Disassembly

• Insert the manifold seal (pos. C1) and insert the manifold (pos. C7
in the figure, DN 125 manifold). • The disassembly procedures are the same as those described for
• Insert the screws (pos. C2) in the holes in the manifold, installation. Therefore, comply with the instructions given above for
interposing the respective washers (pos. C4 and pos. C5). disassembly.

6. Commissioning

• Upon installing the suction boom, some of the main parameters,

Solenoid valve
such as wheel rotation speed and telescopic arm lowering speed can unit
be adjusted. For the DN200 version, the arm lifting speed can also be
adjusted.

6.1. Rotation speed adjustment

• The rotation speed can be adjusted through the solenoid valve Flow
regulator
unit on the left of the suction boom. Remove the solenoid valve
protection box (pos. 41 and pos. 127 for DN100 - DN125 - DN150 Fig. 6.1
suction booms and pos. 34 and pos. 127 for DN200).
• Adjust the rotation speed using the flow regulator on the solenoid
valve unit (pos. 2 and pos. 2A for DN100 - DN125 - DN150 suction
booms and pos. 4 and pos. 4A for DN200). Fig. 6.1 and Fig. 6.2 show
Flow Flow
the position of the flow regulator on the solenoid valve unit (the regulator regulator
example refers to the pneumatic versions); whereas Fig. 6.3 shows
the rotation speed direction of adjustment.
Fig. 6.2

+ -

Fig. 6.3
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• The suction boom rotation speed must be limited to prevent jerks

during movements. The rotation speed must be such as to prevent Attention: limit the lowering speed of the
telescopic arm.
excessive stress to the structure and minimise hazards caused by
contact with components/suspended cables in the range of operation
of the machine.
6.3. Arm lifting speed adjustment

Attention: limit the rotation speed of the suction • The DN200 version is equipped with an additional flow regulator
boom. (assembled in the reverse direction with respect to the flow regulator
described in the previous section) to control the telescopic arm lifting
speed. In fact, in the DN200 version, the weight of the telescopic arm
6.2. Arm lowering speed adjustment can be such (due to the large pipe diameter) as to require also the arm
lifting speed to be adjusted to limit stress to the structure. Fig. 6.6
• The telescopic arm lowering speed is not determined by hydraulic shows the position of the flow regulators for DN200 suction booms (to
pressure but simply by gravity. adjust the lifting and lowering speed); whereas, Fig. 6.7 shows the
• Therefore, the telescopic arm lowering speed can be adjusted directions of lifting speed adjustment.
through the flow regulator (pos. 53 for DN100 - DN125 - DN150
suction booms and pos. 48 for DN200), located on the right of the Lowering
Fig. 6.6
adjustment
suction boom. Fig. 6.4 shows the position of the flow regulator (in the
event of DN100 – DN125 – DN150 suction booms); whereas, Fig. 6.5 Lifting
shows the directions of speed adjustment. Refer to figure 6.6 for the adjustment
flow regulator for the DN200 version.

Fig. 6.4

DN200 suction

Suction boom arm lowering Fig. 6.7

speed regulator +
-
Fig. 6.5
+ -
• The DN200 suction boom arm lifting speed must be limited to
prevent jerks during movements. The lifting speed must be such as to
• The suction boom arm lowering speed must be limited to prevent prevent excessive stress to the structure and minimise hazards
jerks during movements. The lowering speed must be such as to caused by contact with components/suspended cables in the range of
prevent excessive stress to the structure (e.g., when resting the operation of the machine.
suction boom in its housing) and minimise hazards caused by contact
with objects/persons under the suction boom.
Attention: limit the lifting speed of the DN200
suction boom telescopic arm.

7. Control system

• The suction boom is sold equipped with relative control pushbutton panel. The standard equipment includes the 10-function pushbutton panel
and the emergency button (pos. 112 for DN100 - DN125 - DN150 suction booms and pos. 2 per DN200), equipped with a 6 m flame retardant cable.
The 12-function plus emergency version is also available (code 40286 300 02) to control other auxiliary functions. Fig. 7.1 shows a schematic view
of the standard pushbutton panel, describing the functions controlled by the single buttons.

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Retract telescopic arm Extend telescopic arm

Lift arm Lower arm

Left rotation Right rotation

Open shutter valve OPEN CLOSE Close shutter valve

Button available for additional functions Emergency button (red mushroom)

Fig. 7.1

7.1. Emergency button Attention: This release procedure must be carried

out only in case of emergency by skilled and
qualified personnel.

• Should the procedure require to climb on top of the machine it is

incorporated into, pay attention and be careful.
• Remove the solenoid valve protection box as described in Fig.
7.2. Use the manual activation cursors on the solenoid valve unit (by
pressing with the appropriate tool) to activate the various movements
of the suction boom as described in Fig. 7.3.
Solenoid valve
Attention: press immediately in case of danger. protection box

Manual
• The emergency button intervenes directly on the electrical system activation
of the suction boom (i.e., it prevents electrohydraulic valve operation) cursor
blocking the suction boom in the position it is in. The emergency
button of the pushbutton panel only allows disconnecting the power
supply. The emergency circuit of the suction boom must be interfaced
in series with that of the machine it is incorporated into, in order for the
Fig. 7.2
emergency button to disconnect also the hydraulic supply.
• Once released, the emergency button must not reactivate the
suction boom but only authorise its commissioning. As described in Extend Retract
paragraph 5.3., the machine it is incorporated into must be equipped
with a suction boom enabling system. Pressing the emergency button Lower Lift
must disable the use of the suction boom.
R-H rotation L-H rotation
7.2. Emergency release
Fig. 7.3
• In the event of control system malfunctions, it may be necessary
to move the suction boom manually. This procedure must be carried • When the suction boom is manually activated, the electrical safety
out only in case of emergency by skilled and qualified personnel. devices (emergency button and limit switches) are deactivated.
The control system must be repaired at a workshop duly equipped for
the purpose. Attention: during manual suction boom activation,
the electrical safety devices are deactivated. Pay
special attention.

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8. Suction boom maintenance

• The suction boom has moving mechanical parts that require DN200 suction boom
periodic maintenance and lubrication of the areas most subjected to • Grease the suction boom arm lifting pins on a weekly basis
wear. Use only recommended lubricants (see para 2.5). through the ball-type grease nipples (pos. 41 in the component BOM)
located on the left and right of the lifting pistons, as shown in Fig. 8.3.
Attention: grease all the points of the suction Lubricate until the grease leaks out from both sides of the suction boom
boom subjected to wear with the frequency pin (pos. 18 and pos. 17 in the component BOM of the DN200 suction
indicated later in the chapter.
boom).

• Wear the required PPE (e.g. gloves, etc.) during maintenance

operations.

Attention: all maintenance operations must be

strictly carried out while the suction boom is
stopped.

8.1. Endless screw bushing lubrication

• Grease the suction boom endless screw bushings on a weekly Piston pin greasing point
basis and whenever needed through the ball-type grease nipples (pos.
Piston pin greasing point
46 for DN100 - DN125 - DN150 suction booms and pos. 41 for DN200)
Fig. 8.3
shown in Fig. 8.1. Lubricate until the grease leaks out.
8.3. Telescopic extension bushing lubrication

• Grease the suction boom arm extension bushings on a weekly

basis through the ball-type grease nipples (pos. 46 for DN100 - DN125 -
DN150 suction booms and pos. 41 for DN200) shown in Fig. 8.4.
Lubricate until the grease leaks out.

Telescopic extension
greasing points

Rotation endless screw bushing

greasing points Fig. 8.1

8.2. Arm lifting pin lubrication

DN100 - DN125 - DN150 suction hoses

• Grease the suction boom arm lifting pins on a weekly basis through Telescopic extension
the ball-type grease nipples (pos. 46 in the component BOM) located on greasing points Fig. 8.4
the left and right, as shown in Fig. 8.2. Lubricate until the grease leaks
out from both sides of the suction boom pin (pos. 13 in the component 8.4. Notched crown and endless screw lubrication
BOM).
• Grease the notched crown of the wheel and the endless screw on
Arm lifting pin a weekly basis, as shown in Fig. 8.5. The notched crown must always
greasing point have a visible layer of grease.

Arm lifting pin greasing point

Wheel and endless screw
Fig. 8.2 greasing point
Fig. 8.5

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8.5. Suction boom wheel lubrication while greasing the other. This is enough to ensure proper greasing.
This is necessary since, to ensure perfect tightness of the joint (under
• Grease the suction boom swivel wheel on a monthly basis through vacuum conditions), there are no vents in the greasing system.
the ball-type grease nipples (pos. R5 and L6 in the wheel component
BOM), as shown in Fig. 8.6. 8.6. Maintenance – Extraordinary repairs

Wheel greasing point • All extraordinary maintenance – repairs must be carried out when
the suction boom is strictly stopped and in workshops duly equipped for
this purpose.
• The hydraulic system (and pneumatic, if any) must be drained
before intervening on it.

Attention: ensure that the suction boom is housed

in its supports before intervening on the hydraulic
system.
Fig. 8.6

• Use approximately 3 grams of grease. The wheel has two grease

nipples: we recommend removing one of the ball-type grease nipples

9. Malfunctions: troubleshooting

PROBLEMS

The suction boom does not rotate

Cause Solution
• Blocked limit switch • Ensure that the limit switches are moving properly (shake the limit
• Excessive endless screw friction switches)
• Grease the endless screw bushing and the wheel of the suction boom

The arm of the suction boom extends even when not activated

Cause Solution
• Worn extension piston seals • Replace piston

The tank loses vacuum or the suction boom vents through the hose or the wheel with pressurised tank

Cause Solution
• Worn shutter valve • Replace shutter valve
• Worn wheel seals • Overhaul the wheel
• Worn pneumatic piston • Replace the pneumatic piston

10. Scrapping

• Before scrapping the machine, the following materials need to be • Recycling materials allow reducing the environmental impact and
separated and suitably disposed of: respecting the environment.

• hydraulic oil
• rubber and plastic parts relative to electric cables and Do not dispose of in the environment. Dispose of
piping. in compliance with the standards in force.
• steel, aluminium and cast iron parts.

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11. Accessories

11.1. Suction boom flushing

Spare part catalogue - Suction boom flushing

Pos. Code Description Qty Pos. Code Description Qty

F1 1563023600 SUCTION BOOM FLUSHING PIPE 1 F5 4023709606 1/2" F QUICK COUPLING 1
F2 1563023800 SUCTION BOOM FLUSHING PIPE 1 F6 4026120304 TCEI SCREW 8.8 M6X16 8
F3 1563605700 1/2 HOSE L=1400 1 F7 4026426506 COLLAR D.15 3
F4 1563605800 1/2 HOSE L=3500 1 F8 4026426512 COLLAR D.22 1

Note: suction boom flushing is available only for DN100 – DN125 – DN150 versions.

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11.2. Suction boom sump

The sump for DN100 - DN125 - DN150 suction booms is supplied upon request as an accessory. The suction boom sump is available in the
following two versions:
- Unpainted S355J2WP Corten sump, code 15100 005 00;
- Stainless steel 304L sump, code 15100 004 00.
Fig. 11.1 shows a schematic view of the suction boom sump with relative overall dimensions (dimensions do not depend on the manufacturing
material). The suction boom sump is made with a 6mm thick sheet.

Suction boom sump

DN100 – DN120 – DN150

Fig. 11.1

The sump for DN200 suction booms is supplied upon request as an accessory. The suction boom sump is available in the following two
versions:
- Unpainted S355J2WP Corten sump, code 15100 007 00;
- Stainless steel 304L sump, code 15100 008 00.
Fig. 11.2 shows a schematic view of the DN200 suction boom sump with relative overall dimensions (dimensions do not depend on the
manufacturing material). The suction boom sump is made with a 6mm thick sheet.

Suction boom sump

DN200

Fig. 11.2

11.3. Suction boom arm support

The arm support for DN100 - DN125 - DN150 suction booms is supplied upon request as an accessory. The suction boom arm support is
available in the following two versions:
- Unpainted S235JR carbon steel arm support, code 15130 183 00;
- Stainless steel 304L sump, code 15130 184 00.
Fig. 11.3 shows a schematic view of the suction boom arm support with relative overall dimensions (dimensions do not depend on the
manufacturing material).

Fig. 11.3

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The arm support for DN200 suction booms is supplied upon request as an accessory. The suction boom arm support is available in the following
two versions:
- S235JR carbon steel arm support, code 15130 292 00;
- Stainless steel 304L sump, code 15130 293 00.

11.4. Suction boom hydraulic piping support column

The piping support column for DN200 suction booms is supplied upon request as an accessory. The suction boom column is available in the
following two versions:
- galvanised S235JR carbon steel piping support column, code 18130 003 00;
- Stainless steel 304L piping support sump, code 18130 004 00.

Fig. 11.4 shows an overview of the suction boom piping support column, highlighting its main components.

Pipe fastening
collar

Collar fastening
rails
Piping support

Rail

Rail support
bracket Fig. 11.4

• As shown in the previous figure, the support column is designed to secure the suction boom supply piping correctly by means of rails to fasten
the various types of pipe collars.
• Fig. 11.5 shows the overall dimensions (dimensions do not depend on the manufacturing material).

Fig. 11.5

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11.5. Suction hose

The suction hose is supplied upon request. The supply hoses are made of a 6 m long plastic section with a half-coupling end cap (available in
various versions; see following tables), with relative plug and ball valve. Fig. 11.6 shows the components of one of the available suction hoses.

Suction hose

Suction boom Half-coupling

Suction hose

Fig. 11.6
Plug
Ball valve

• The plastic piping is available in the following two versions:

- Carbon hose, made of synthetic rubber reinforced with metal spiral;
- Apollo hose, made of PVC reinforced with shockproof rigid PVC spiral.

• The types of coupling are available in the following four versions:

- Galvanised Bauer coupling and respective plug;
- Galvanised F Italia coupling and respective plug;
- Stainless steel F Italia coupling and respective plug;
- Galvanised Perrot coupling and respective plug;

The following tables show the reference codes of the various types of available suction hoses for the Carbon and Apollo versions respectively.

Carbon rubber hose OIL SAE/100/R4

STAINLESS STEEL F ITALIA
Diameter GALV. BAUER COUPLING GALV. F ITALIA COUPLING GALV. PERROT COUPLING
COUPLING
Ø 4” (DN100) 14600 002 40 14600 002 00 14600 002 20 14600 002 60
Ø 5” (DN125) 14600 003 40 14600 003 00 14600 003 20 14600 003 60
Ø 6” (DN150) 14600 004 40 14600 004 00 14600 004 20 14600 004 60

Apollo SE rubber hose

STAINLESS STEEL F ITALIA
Diameter GALV. BAUER COUPLING GALV. F ITALIA COUPLING GALV. PERROT COUPLING
COUPLING
Ø 4” (DN100) 14600 002 50 14600 002 10 14600 002 30 14600 002 70
Ø 5” (DN125) 14600 003 50 14600 003 10 14600 003 30 14600 003 70
Ø 6” (DN150) 14600 004 50 14600 004 10 14600 004 30 14600 004 70

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11.6. Suction pipes

The suction pipes are supplied upon request. The suction pipes are available with various types of coupling (see following tables), with 2 and 3
m length.
Handle
The suction pipes are available in 2 and 3 m length, with the
following five types of coupling:
- Galv. Bauer coupling; Slash cut end
- Galv. F Italia coupling;
- Stainless steel F Italia coupling; Coupling
(e.g., F Italia)
- Galv. Perrot coupling;
- Stainless steel Perrot coupling;
Fig. 11.7 shows a schematic view of a suction pipe. Fig. 11.7

The following table shows the codes of the various types of available suction pipes.

Suction pipes
GALV. BAUER GALV. F ITALIA STAINLESS STEEL F GALV. PERROT STAINLESS STEEL
Diameter
COUPLING COUPLING ITALIA COUPLING COUPLING PERROT COUPLING
Ø 4” (DN100) 2m 40211 262 05 40211 260 05 40211 261 05 40211 255 05 40211 256 05
Ø 4” (DN100) 3m 40211 262 07 40211 260 07 40211 261 07 40211 255 07 40211 256 07
Ø 5” (DN125) 2m 40211 262 13 40211 260 13 40211 261 13 40211 255 13 40211 256 09
Ø 5” (DN125) 3m 40211 262 15 40211 260 15 40211 261 15 40211 255 15 40211 256 15
Ø 6” (DN150) 2m 40211 262 17 40211 260 17 40211 261 17 40211 255 17 40211 256 17
Ø 6” (DN150) 3m 40211 262 19 40211 260 19 40211 261 19 40211 255 19 40211 256 19

11.7. Flushed suction pipe

The flushed suction pipes are supplied upon request. Compared to normal ones, Flushed suction pipes are equipped as follows:
- Flux tube and relative corner protection with assembled quick coupling and end nozzle;
- Reinforced notched end (increased th. of the end part) to ensure greater shock and stress resistance.
Flush quick
The flushing pipes are available with various types of coupling (see coupling Flushing pipe
following table), with 2 and 3 m length.
The flushed suction pipes are available in 2 and 3 m length; Corner
whereas, the coupling is available in the following five versions: protection
- Galv. Bauer coupling;
- Galv. F Italia coupling;
- Stainless steel F Italia coupling;
- Galv. Perrot coupling; Coupling
(e.g., F Italia) Reinforced
- Stainless steel Perrot coupling; end
Fig. 11.8 shows a schematic view of a flushed suction pipe. Fig. 11.8

The following table shows the codes of the various types of available flushed suction pipes.

Flushed suction pipe

GALV. BAUER GALV. F ITALIA STAINLESS STEEL F GALV. PERROT STAINLESS STEEL
Diameter
COUPLING COUPLING ITALIA COUPLING COUPLING PERROT COUPLING
Ø 4” (DN100) 2m 14600 007 00 14600 010 00 14600 013 00 14600 016 00 14600 020 00
Ø 4” (DN100) 3m 14600 007 50 14600 010 50 14600 013 50 14600 016 50 14600 020 50
Ø 5” (DN125) 2m 14600 008 00 14600 011 00 14600 014 00 14600 017 00 14600 021 00
Ø 5” (DN125) 3m 14600 008 50 14600 011 50 14600 014 50 14600 017 50 14600 021 50
Ø 6” (DN150) 2m 14600 009 00 14600 012 00 14600 015 00 14600 018 00 14600 022 00
Ø 6” (DN150) 3m 14600 009 50 14600 012 50 14600 015 50 14600 018 50 14600 022 50

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11.8. Plastic suction pipes

The plastic suction pipes are supplied upon request. They consist of a plastic section with a half-coupling and coupling (in various versions) and
a metal end cap assembled to its end. The plastic suction pipes are only available in 2 m length.

The plastic suction pipes are available with the following couplings: Plastic pipe
- Galv. counter ball coupling; Metal end cap
- Galv. Perrot coupling;

Fig. 11.9 shows a schematic view of a plastic suction pipe. Coupling

(e.g., Perrot)
Fig. 11.9
The following table shows the codes of the various types of available plastic suction pipes.

Plastic suction pipes

Diameter GALV. COUNTER BALL COUPLING GALV. PERROT COUPLING
Ø 5” (DN125) 2m 18920 UW4 B0 18920 UQW B0

11.9. Flushed plastic suction pipes

The flushed plastic suction pipes are supplied upon request. They consist of a plastic section with a half-coupling and coupling (in various
versions) and a metal end cap assembled to its end and are equipped with a flushing system. The flushed plastic suction pipes are only available in
2 m length.

The flushed plastic suction pipes are available with the following Flushing Metal end
couplings: cap
- Galv. counter ball coupling;
- Galv. Perrot coupling;
Coupling Plastic pipe
Fig. 11.10 shows a schematic view of a flushed plastic suction pipe. (e.g., Perrot) Fig. 11.10

The following table shows the codes of the various types of available flushed plastic suction pipes.

Flushed plastic suction pipes

Diameter GALV. COUNTER BALL COUPLING GALV. PERROT COUPLING
Ø 5” (DN125) 2m 18920 UWD B0 18920 QB3 B0

11.10. Pushbutton panel support

The pushbutton panel support is supplied upon request and must be positioned in correspondence of the suction hose installed on the suction
boom. The following two versions are available:
- Pushbutton panel support for DN100 suction hose, code 14100 003 00;
- Pushbutton panel support for DN125 and DN150 suction hose, code 14100 004 00;
- Pushbutton panel support for DN200 suction hose, code 14100 006 00.
Fig. 11.11 shows a schematic view of the correct installation of the pushbutton panel support on the suction hose.

Suction hose
(e.g., DN100) Suction hose
(e.g., DN200)
Pushbutton
Pushbutton panel support
panel DN200
support
Fig. 11.11

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SPARE PART DATA SHEET – SUCTION BOOM DN100 – DN125 - DN150 17-01-2012

DN100 - DN125 - DN150 SUCTION HOSES

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SPARE PART DATA SHEET – SUCTION BOOM DN100 – DN125 - DN150 17-01-2012

12-24 V pneumatic suction boom DN100 – DN125 – DN150

Pos. Code Description Qty Pos. Code Description Qty

1 1406601100 24V PNM SOLENOID VALVE BOX 1 62 4026103016 GALV. HEX SCREW 8.8 M12X120 8
1406601000 12V PNM SOLENOID VALVE BOX 1 63 4026103110 GALV. HEX SCREW 8.8 M14X40 8
2 140663JSB0 HDR 24V 3-FUNCT. SOLENOID VALVE UNIT 1 64 4026120110 GALV. TCEI SCREW 8.8 M8X35 4
140663R5B0 HDR 12V 3-FUNCT. SOLENOID VALVE UNIT 1 65 4026120206 GALV. TCEI SCREW 8.8 M5X20 4
3 1410201100 COMPLETE WHEEL D.100-125-150 1 66 4026120208 GALV. TCEI SCREW 8.8 M5X25 4
4 1430200300 HYDR. SUCTION B. CYLINDER 50X30X1350 1 67 4026120304 TCEI SCREW 8.8 M6X16 14
5 14302XR1A0 HYDR. CYLINDER STROKE 200 ID 100 1 68 4026120305 TCEI SCREW 8.8 M6X25 2
6 1484000010 SUCTION BOOM SWIVEL FITTING 1 69 4026120609 TCEI SCREW 8.8 M12X30 2
7 1513017700 SPIRAL CABLE SUPPORT 1 70 4026120611 TCEI SCREW 8.8 M12X40 2
8 1513017800 LIMIT SWITCH SUPPORT 1 71 4026121402 GALV. TCEI SCREW 8.8 M8X14 3
9 15150022A0 4" 5" 6" SUCTION BOOM 1 72 4026135205 HEADLESS SCREW 12.9 M10X1X20 2
10 1515003300 GALV. SUCTION BOOM R-H FIXED ARM 1 73 4026141527 GALV. HEX SCREW 10.9 M10X270 6
11 1515003500 GALV. SUCTION BOOM TELESCOPIC ARM 1 74 4026171110 STUD BOLT 8.8 M10X45 4
12 1515003700 GALV. SUCTION BOOM L-H FIXED ARM 1 75 4026300805 NORM. HEX NUT M8 2
13 1522001400 GALV. SUCTION BOOM PIN 2 76 4026308005 NORM. HEX NUT M8 2
14 1523000700 SPACER 1 77 4026300806 NORM. HEX NUT M10 4
15 156365VIB0 HOSE R2 ½ DF90 L280 (PRESS.) 1 78 4026305501 SELF-LOCK.. HEX NUT M5 8
16 15636E67B0 HOSE 3/8 R2 90 L12 (MOT.HDR) 1 79 4026305507 SELF-LOCK. HEX NUT M10 6
17 15636E67B0 HOSE 3/8 R2 90 L12 (MOT.HDR) 1 80 4026305514 SELF-LOCK.. HEX NUT M20 2
18 1563017400 RISER PIPE 1 81 4026305534 SELF-LOCK. HEX NUT M24X2 2
19 1563017500 RISER PIPE 1 82 4026308007 NORM. GALV. HEX NUT M12 4
20 1563017600 PIPE 1 83 4026350606 FLAT GROWER WASHER M8 4
21 1563017700 PIPE 1 84 4026350608 FLAT GROWER WASHER M10 6
22 1563017800 10X1.5 PIPE L=1350 1 85 4026350609 FLAT GROWER WASHER M12 12
23 156365VJB0 HOSE R2 ½ FDF90 L460 (RETURN) 1 86 4026350610 FLAT GROWER WASHER M14 8
24 1563604800 HOSE (LONG) 1 87 4026350706 GALV. FLAT GROWER WASHER M8 3
25 1563604900 HOSE (SHORT) 1 88 4026356105 FLAT WASHER M8 4
26 1563605000 HOSE R2 T1/4 M10L M10L L=680 1 89 4026356108 FLAT WASHER M14 8
27 1563605100 HOSE R2 T1/4 M10L F9010L L=680 1 90 4026357002 GALV. FLAT WASHER M5 16
28 15630ZKUA0 HOSE R2 1/4 FD-F90 L.750 (TANK) 1 91 4026357005 GALV. FLAT WASHER M8 3
29 1593000100 RUBBER VALVE D.15.4 1 92 4026357006 GALV. FLAT WASHER M10 18
30 1610507800 D.100-125-150 SUCTION BOOM CONV. FL. 1 93 4026357007 GALV. FLAT WASHER M12 28
31 161203JNB0 SOLENOID VALVE SUPP. PLATE 1 94 4026401603 CYLINDRICAL PLUG 6X4MA L=28 4
32 1612502300 D.100-125-150 SUCTION BOOM PLATE 1 95 4026426502 COLLAR D.10 14
33 151304EUB0 SUPPORT WITH ENDLESS SCREW BUSH. 2 96 4026426506 COLLAR D.15 2
34 1622007000 GALV. SUCTION BOOM PIN L.131 2 97 4026700704 FITTING W/COUPLING M 1/2X15 1
35 1624016900 SPACER PIPE 6 98 4026700714 FITTING W/COUPLING M10X3/8" 1
36 1624600900 SUCTION BOOM PLASTIC ROLLER 6 99 4026701109 RED. FITTING L. 15/10 1
37 1624601000 SUCTION BOOM ROLLER SPAC. BUSH. D.30 12 100 4026703255 FASTENING NUT DIN24 1
38 1624601100 SUCTION BOOM HOSE GUIDE BUSH.D.88 4 101 4026703257 FASTENING NUT DIN24 1
39 1627504000 SUCTION BOOM CONVEYOR 1 102 4026706857 INT. FITTING ML15 1
40 1636000300 STAINLESS STEEL SUCTION BOOM STOPP. 2 103 4026740651 EXTR. NIP. M1/4"XML10 2
41 1640001000 STAINLESS STEEL SOLEN. VALVE PROT. B. 1 104 4026740652 EXTR. NIP. M3/8"XML12 2
42 1640500500 SWIVEL JOINT COVER 1 105 4026740653 EXTR. NIP. M3/8"XML10 11
43 1642003100 ENDLESS SCREW GUARD 1 106 4026740657 EXTR. NIP. M1/2"XML15 3
44 1651004400 SUCTION BOOM ENDLESS SCREW 1 107 4026740660 EXTR. NIP. M1/2"XML12 4
45 1680607600 SUCTION BOOM TOWER SEAL 1 108 4027107204 PNEUMATIC CYLINDER D. 80X200 1
46 4022100010 STRAIGHT SPHERICAL GREASE NIP. M10X1 6 109 4028501303 CABLE GLAND PG13.5 2
47 4022200251 O-RING 4750 1 110 4028501305 POLYAMIDE CABLE GLAND 1
48 4022200288 O-RING 3650 2 111 1883045BB0 SUCTION BOOM WIRING KIT 1
49 4022200296 O-RING 3175 1 112 1406600800 SUCTION BOOM 10-KEY PUSHBUTTON 6M 1
50 4022200290 O-RING 41400 1 113 1406600000 SUCTION BOOM CABLE 1
51 40241LIB02 HYDRAULIC MOTOR 1 114 1613010600 SUCTION BOOM SWIVEL FITTING STOPPER 1
52 402433IB00 BLOCK VALVE DISTRIBUTOR 1 115 16090X8CB0 ACCESSORY NAMEPLATE 1
53 4024414000 ONE-WAY FLOW REGULATOR 1/4 1 116 1609100400 STAINLESS STEEL SUCTION B. N. 208X111 1
54 4026101311 GALV. HEX SCREW 4.8 M6X16 4 117 4026703205 SEALING OLIVE D.10 1
55 4026101821 GALV. HEX SCREW 8.8 M20X100 2 118 4026703207 SEALING OLIVE D.15 1
56 4026102806 GALV. HEX SCREW 8.8 M8X20 2 119 4026701652 GALV. IRON M PLUG W/HEAD 3/8 1
57 4026102908 GALV. HEX SCREW 8.8 M10X30 2 120 4026700904 PLUG W/EDGE M 1/2" 2

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58 4026103002 GALV. HEX SCREW 8.8 M12X30 2 121 4026430808 GALV. SPLIT PIN 5X60 4
59 4026103003 GALV. HEX SCREW 8.8 M12X35 4 122 4027421503 FITTING 6/4 X 3/8 2
60 4026103004 GALV. HEX SCREW 8.8 M12X40 2 123 4026701852 M. F. 3/8 SHORT EXTENSION FITTING 1
61 4026103007 GALV. HEX SCREW 8.8 M12X55 4 124 4028280010 LIMIT SWITCH FR 555+CABLE TIE 2

• The BOM in the previous table refers to the following suction boom models:
- 13600 003 00 24 V DN100 pneumatic version (suction hose manifold excluded);
- 13600 004 00 24 V DN125 pneumatic version (suction hose manifold excluded);
- 13600 005 00 24 V DN150 pneumatic version (suction hose manifold excluded);
- 13600 007 00 12 V DN100 pneumatic version (suction hose manifold excluded);
- 13600 008 00 12 V DN125 pneumatic version (suction hose manifold excluded);
- 13600 009 00 12 V DN150 pneumatic version (suction hose manifold excluded);

• The previously listed suction boom models are distinguished by the components in pos. 1 and 2. The BOMs of the suction hose manifolds are
shown in the suction hose manifold spare part data sheet.

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33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET – SUCTION BOOM DN100 – DN125 - DN150 17-01-2012

12-24 V hydraulic suction boom DN100 – DN125 – DN150

Pos. Code Description Qty Pos. Code Description Qty

1 1450340HB0 24V HDR SOLENOID VALVE BOX 1 66 4026120208 GALV. TCEI SCREW 8.8 M5X25 4
1450340HB0 24V HDR SOLENOID VALVE BOX 1 67 4026120304 TCEI SCREW 8.8 M6X16 14
2A 140663JTB0 HDR 24V 4-FUNCT. SOLENOID VALVE UNIT 1 68 4026120305 TCEI SCREW 8.8 M6X25 2
140663R3B0 HDR 12V 4-FUNCT. SOLENOID VALVE UNIT 1 69 4026120609 TCEI SCREW 8.8 M12X30 2
3 1410201100 COMPLETE WHEEL D.100-125-150 1 70 4026120611 TCEI SCREW 8.8 M12X40 2
4 1430200300 HYDR. SUCTION BOOM CYL. 50X30X1350 1 71 4026121402 GALV. TCEI SCREW 8.8 M8X14 3
5 14302XR1A0 HYDR. CYLINDER STROKE 200 ID 100 1 72 /
6 1484000010 SUCTION BOOM SWIVEL FITTING 1 73 4026141527 GALV. HEX SCREW 10.9 M10X270 6
7 1513017700 SPIRAL CABLE SUPPORT 1 74 4026171110 STUD BOLT 8.8 M10X45 4
8 1513017800 LIMIT SWITCH SUPPORT 1 75 /
9 15150022A0 4" 5" 6" SUCTION BOOM 1 76 4026308005 NORM. HEX NUT M8 2
10 1515003300 GALV. SUCTION BOOM R-H FIXED ARM 1 77 4026300806 NORM. HEX NUT M10 4
11 1515003500 GALV. SUCTION BOOM TELESCOPIC ARM 1 78 4026305501 SELF-LOCK. HEX NUT M5 8
12 1515003700 GALV. SUCTION BOOM L-H FIXED ARM 1 79 4026305507 SELF-LOCK. HEX NUT M10 6
13 1522001400 GALV. SUCTION BOOM PIN 2 80 4026305514 SELF-LOCK. HEX NUT M20 2
14 1523000700 SPACER 1 81 4026305534 SELF-LOCK. HEX NUT M24X2 2
15 156365VIB0 HOSE R2 ½ FDF90 L280 (PRES.) 1 82 4026308007 NORM. GALV. HEX NUT M12 4
16 15636E67B0 HOSE 3/8 R2 90 FL12 (MOT.HDR.) 1 83 4026350606 FLAT GROWER WASHER M8 4
17 15636E67B0 HOSE 3/8 R2 90 FL12 (MOT.HDR.) 1 84 4026350608 FLAT GROWER WASHER M10 6
18 1563017400 RISER PIPE 1 85 4026350609 FLAT GROWER WASHER M12 12
19 1563017500 RISER PIPE 1 86 4026350610 FLAT GROWER WASHER M14 8
20 1563017600 PIPE 1 87 4026350706 GALV. FLAT GROWER WASHER M8 3
21 1563017700 PIPE 1 88 4026356105 FLAT WASHER M8 4
22 1563017800 10X1.5 PIPE L=1350 1 89 4026356108 FLAT WASHER M14 8
23 156365VJB0 HOSE R2 ½ FDF90 L460 (RETURN) 1 90 4026357002 GALV. FLAT WASHER M5 16
24 1563604800 HOSE (LONG) 1 91 4026357005 GALV. FLAT WASHER M8 3
25 1563604900 HOSE (SHORT) 1 92 4026357006 GALV. FLAT WASHER M10 18
26 1563605000 HOSE R2 T1/4 M10L M10L L=680 1 93 4026357007 GALV. FLAT WASHER M12 28
27 1563605100 HOSE R2 T1/4 M10L M10L L=680 1 94 4026401603 CYLINDRICAL PLUG 6X4MA L=28 4
28 15630ZKUA0 HOSE R2 1/4 FD-F90 L.750 (TANK) 1 95 4026426502 COLLAR D.10 14
29 1593000100 RUBBER VALVE D.15.4 1 96 4026426506 COLLAR D.15 2
30 1610507800 D.100-125-150 SUCTION BOOM CONV. FL. 1 97 4026700704 FITTING W/COUPLING M 1/2X15 1
31 161203JNB0 SUCTION BOOM SOLEN. VALVE SUPP. PL. 1 98 4026700714 FITTING W/COUPLING M10X3/8" 1
32 1612502300 D.100-125-150 SUCTION BOOM PLATE 1 99 4026701109 RED. FITTING L. 15/10 1
33 151304EUB0 SUPPORT WITH ENDLESS SCREW BUSHING 2 100 4026703255 FASTENING NUT DIN24 1
34 1622007000 GALV. SUCTION BOOM PIN L.131 2 101 4026703257 FASTENING NUT DIN24 1
35 1624016900 SPACER PIPE 6 102 4026706857 INT. FITTING ML15 1
36 1624600900 SUCTION BOOM PLASTIC ROLLER 6 103 4026740651 EXTR. NIP. M1/4"XML10 2
37 1624601000 SUCTION BOOM ROLLER SPAC. BUSH. D.30 12 104 4026740652 EXTR. NIP. M3/8"XML12 2
38 1624601100 SUCTION BOOM HOSE GUIDE BUSH. D.88 4 105 4026740653 EXTR. NIP. M3/8"XML10 11
39 1627504000 SUCTION BOOM CONVEYOR 1 106 4026740657 EXTR. NIP. M1/2"XML15 3
40 1636000300 STAINLESS STEEL SUCTION BOOM STOP. 2 107 4026740660 EXTR. NIP. M1/2"XML12 4
41 / 108 /
42 1640500500 SWIVEL JOINT COVER 1 109 4028501303 CABLE GLAND PG13.5 2
43 1642003100 ENDLESS SCREW GUARD 1 110 4028501305 POLYAMIDE CABLE GLAND 1
44 1651004400 SUCTION BOOM ENDLESS SCREW 1 111 1883045BB0 SUCTION BOOM WIRING KIT 1
45 1680607600 SUCTION BOOM TOWER SEAL 1 112 1406600800 SUCTION BOOM 10-KEY PUSHBUTTON 6M 1
46 4022100010 STRAIGHT SPHERICAL GREASE NIP. M10X1 6 113 1406600000 SUCTION BOOM CABLE 1
47 4022200251 O-RING 4750 1 114 1613010600 SUCTION BOOM SWIVEL FITTING STOP. 1
48 4022200288 O-RING 3650 2 115 16090X8CB0 ACCESSORY NAMEPLATE 1
49 4022200296 O-RING 3175 1 116 1609100400 STAINLESS STEEL SUCTION B. N.208X111 1
50 4022200290 O-RING 41400 1 117 4026703205 SEALING OLIVE D.10 1
51 40241LIB02 HYDRAULIC MOTOR 1 118 4026703207 SEALING OLIVE D.15 1
52 402433IB00 BLOCK VALVE DISTRIBUTOR 1 119 4026701652 GALV. IRON M PLUG W/HEAD 3/8 1
53 4024414000 ONE-WAY FLOW REGULATOR 1/4 1 120 4026700904 PLUG W/EDGE M 1/2" 2
54 4026101311 GALV. HEX SCREW 4.8 M6X16 4 121 4026430808 GALV. SPLIT PIN 5X60 4
55 4026101820 GALV. HEX SCREW 8.8 M20X100 2 122 4027421503 FITTING 6/4 X 3/8 2
56 4026102806 GALV. HEX SCREW 8.8 M8X20 2 123 4026701852 M. F. 3/8 SHORT EXTENSION FITTING 1
57 4026102908 GALV. HEX SCREW 8.8 M10X30 2 124 4028280010 LIMIT SWITCH FR 555+CABLE TIE 2

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 30 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 SPARE PART DATA SHEET – SUCTION BOOM DN100 – DN125 - DN150

58 4026103002 GALV. HEX SCREW 8.8 M12X30 2 125 1563018700 SHUTTER VALVE HDR CYLINDER PIPE 1
59 4026103003 GALV. HEX SCREW 8.8 M12X35 4 126 1563018800 SHUTTER VALVE HDR CYLINDER PIPE 1
60 4026103004 GALV. HEX SCREW 8.8 M12X40 2 127 1612040JB0 ELECTRICAL BOX 1
61 4026103007 GALV. HEX SCREW 8.8 M12X55 4 128 4026121305 GALV. TCEI SCREW 8.8 M6X16 4
62 4026103016 GALV. HEX SCREW 8.8 M12X120 8 129 4026350705 GALV. GROWER WASHER M6 4
63 4026103110 GALV. HEX SCREW 8.8 M14X40 8 130 4026357003 GALV. FLAT WASHER M6 4
64 4026120110 GALV. TCEI SCREW 8.8 M8X35 4 131 4026740606 JOINT NIPPLE 3/8 2
65 4026120206 GALV. TCEI SCREW 8.8 M5X20 4 132 1430203100 FLANGED HDR CYLINDER D32 X 230 1

• The BOM in the previous table refers to the following suction boom models:
- 13600 017 00 24 V DN100 hydraulic version (suction hose manifold excluded);
- 13600 019 00 24 V DN125 hydraulic version (suction hose manifold excluded);
- 13600 021 00 24 V DN150 hydraulic version (suction hose manifold excluded);
- 13600 010 00 12 V DN100 hydraulic version (suction hose manifold excluded);
- 13600 018 00 12 V DN125 hydraulic version (suction hose manifold excluded);
- 13600 020 00 12 V DN150 hydraulic version (suction hose manifold excluded);

• The previously listed suction boom models are distinguished by the components in pos. 1 and 2. The BOMs of the suction hose manifolds are
shown in the suction hose manifold spare part data sheet.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 31 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET – SUCTION BOOM DN200 17-01-2012

DN200 SUCTION BOOM

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 32 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 SPARE PART DATA SHEET – SUCTION BOOM DN200

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 33 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET – SUCTION BOOM DN200 17-01-2012

12-24 V DN200 pneumatic suction boom

Pos. Code Description Qty Pos. Code Description Qty

1 1406600600 17-WIRE SUCTION BOOM ELECTRIC CABLE 1 62 4026121309 GALV. TCEI SCREW 8.8 M6X25 4
2 1406600800 10-KEY PUSHBUTTON PANEL W/CABLE 6M 1 63 4026121710 GALV. TCEI SCREW 8.8 M12X35 2
3 1406601100 24V PNM SOLENOID VALVE BOX 1 64 4026121711 GALV. TCEI SCREW 8.8 M12X40 2
1406601000 12V PNM SOLENOID VALVE BOX 1 65 4026135602 STAINLESS STEEL ENDLESS SCREW M8X8 4
4 140663JSB0 HDR 24V 3-FUNCT. SOLENOID VALVE UNIT 1 66 4026136104 HEADLESS SCREW 12.9 M10X10 1
140663R5B0 HDR 12V 3-FUNCT. SOLENOID VALVE UNIT 1 67 4026171111 STUD BOLT 8.8 M 10X50 4
5 1410202000 DN200 SUCTION BOOM COMP. WHEEL 1 68 4026171713 GALV. STUD BOLT 10.9 M12x105 12
6 1430200300 HYDR. SUCTION BOOM CYL. 50X30X1350 1 69 4026305508 SELF-LOCK. HEX NUT M12 12
7 1430203200 DOUBLE EF. HDR CYLINDER D.70X180 2 70 4026305511 SELF-LOCK. HEX NUT M14 12
8 1484000010 SUCTION BOOM SWIVEL FITTING 1 71 4026305514 SELF-LOCK. HEX NUT M20 6
9 1513017700 SPIRAL CABLE SUPPORT 1 72 4026305534 SELF-LOCK. HEX NUT M24X2 2
10 1513017800 LIMIT SWITCH SUPPORT 1 73 4026308003 GALV. HEX NUT M6 4
11 151304EUB0 SUPPORT WITH ENDLESS SCREW BUSHING 2 74 4026308005 GALV. HEX NUT M8 1
12 1515006700 DN200 SUCTION BOOM TELESCOPIC ARM 1 75 4026308006 GALV. HEX NUT M10 4
13 1515006800 DN200 SUCTION BOOM ARTICULATED ARM 1 76 4026308007 GALV. HEX NUT M12 20
14 1515006900 GALV. DN200 SUCTION BOOM R-H FIXED A. 1 77 4026350508 GALV. GROWER WASHER M12 4
15 1515007000 GALV. DN200 SUCTION BOOM L-H FIXED A. 1 78 4026350706 GALV. GROWER WASHER M8 2
16 1522001400 GALV. SUCTION BOOM PIN D.50X124 2 79 4026350708 GALV. GROWER WASHER M10 6
17 1522002500 DN200 SUCTION BOOM LIFT. CYLINDER PIN 2 80 4026350709 GALV. GROWER WASHER M12 28
18 1522002600 DN200 SUCTION BOOM LIFT. CYLINDER PIN 2 81 4026350710 GALV. GROWER WASHER M14 20
19 1523001400 DN200 SUCTION BOOM TELESC. ARM SP. 1 82 4026357002 GALV. FLAT WASHER M5 16
20 1593000200 DN200 SUCTION BOOM RUBBER SHUTTER 1 83 4026401603 CYLINDRICAL PLUG 6X4MA L=28 4
21 16090X8CB0 ACCESSORY NAMEPLATE 1 84 4026426502 COLLAR D.10 6
22 1609100400 STAINLESS STEEL SUCTION B. N. 208X111 1 85 4026700503 STR. EXTR. FITTING 3/8x12 2
23 1610510100 SUCTION BOOM VALVE PISTON FL. D.200 1 86 4026700702 FITTING W/COUPLING M1/4X10 2
24 161203JNB0 SUCTION BOOM SOLEN. VALVE S. PLATE 1 87 4026700714 FITTING W/COUPLING M 10X3/8" 2
25 1612503900 SUCTION BOOM PLATE D.200 1 88 4026700717 FITTING W/COUPLING M 12X3/8" 2
26 1613010600 SUCTION BOOM SWIVEL FITTING STOPPER 1 89 4026700904 CAST IRON PLUG W/EDGE M1/2" 2
27 1622008700 DN200 SUCTION BOOM ROLLER PIN 6 90 4026701109 RED. FITTING L. 15/10 2
28 1624024600 DN200 SUCTION BOOM ROLLER SPACER 6 91 4026703205 SEALING OLIVE D.10 4
29 1624601100 DELRIN HOSE GUIDE BUSHING D.88 4 92 4026703255 FASTENING NUT DIN24 10L 2
30 1624601400 DN200 SUCTION BOOM ROLLER 6 93 4026706855 INT. T-FITTING ML10 2
31 1624601900 DN200 SUCTION BOOM ROLLER SPACER B. 12 94 4026706905 EXT. T-FITTING 10X1/4 2
32 1627504700 D200 SUCTION BOOM CONVEYOR 1 95 4026707457 ADJUSTABLE ELBOW M1/2XL15 1
33 1636001000 DN200 SUCTION BOOM ROT. LIMIT SWITCH 2 96 4026709354 ADJUSTABLE ELBOW L15XM22 1
34 1640001000 STAINLESS STEEL SOLEN. V. P. BOX 125X24 1 97 4026740651 EXTR. NIP. M1/4"XML10 2
35 1642003100 ENDLESS SCREW GUARD 1 98 4026740652 EXTR. NIP. M3/8"XML12 2
36 1651004400 SUCTION BOOM ENDLESS SCREW 1 99 4026740653 EXTR. NIP. M3/8"XML10 14
37 1673500300 DN200 FLANGED MANIFOLD 1 100 4026740657 EXTR. NIP. M1/2"XML15 1
38 1680610700 DN200 SUCTION BOOM MANIFOLD SEAL 1 101 4027107205 PNEU. CYLINDER D.80X250 1
39 1563017800 10X1.5 PIPE L1350 1 102 4027421503 FITTING 6/4X3/8 1500 2
40 1883045BB0 SUCTION BOOM CABLING KIT 1 103 4028280010 LIMIT SWITCH FR 555+CABLE TIE 2
41 4022100010 STRAIGHT BALL-TYPE GREASE NIP. M10X1 10 104 4028501305 POLYAMIDE CABLE GLAND 1
42 4022200253 O-RING 4800 1 105 4026120304 TCEI SCREW 8.8 M6X16 12
43 4022200262 O-RING 4950 1 106 4026305501 SELF-LOCK. HEX NUT M5 8
44 4022200270 O-RING 4900 1 107 4028501303 CABLE GLAND PG13.5 2
45 4022200271 O-RING 41600 1 108 4026120110 GALV. TCEI SCREW 8.8 M8X35 4
46 4022200296 O-RING 3175 1 109 4026357007 GALV. FLAT WASHER M12 8
47 40241LIB02 HYDRAULIC MOTOR 1 110 4026357005 GALV. FLAT WASHER M8 2
48 4024414000 ONE-WAY FLOW REGULATOR 1/4 2 111 4026102806 GALV. HEX SCREW 8.8 M8X20 2
49 402433IB00 BLOCK VALVE DISTRIBUTOR 2 112 4026700704 FITTING W/COUPLING M1/2X15 1
50 4026101820 GALV. HEX SCREW 8.8 M20X90 2 113 4026350705 GROWER WASHER M6 2
51 4026102702 GALV. HEX SCREW 8.8 M6X12 2 114 4026121402 GALV. TCEI SCREW 8.8 M8X14 3
52 4026102804 GALV. HEX SCREW 8.8 M8X16 2 115 15636X90B0 HOSE 1/4 90 FL10 6
53 4026102808 GALV. HEX SCREW 8.8 M8X30 1 116 15636X92B0 HOSE 3/8 90 FL12 2
54 4026102908 GALV. HEX SCREW 8.8 M10X30 2 117 15636X94B0 HOSE 1/2 90 FL15 1
55 4026103000 GALV. HEX SCREW 8.8 M12X20 2 118 15636X95B0 HOSE 1/2 90 FL15 1
56 4026103003 GALV. HEX SCREW 8.8 M12X35 2 119 15636X8ZB0 HOSE 1/4 DML10 2
57 4026103007 GALV. HEX SCREW 8.8 M12X55 8 120 1563018300 LIFT CYLINDER PIPE 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
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REV. 01
17-01-2012 SPARE PART DATA SHEET – SUCTION BOOM DN200

58 4026103110 GALV. HEX SCREW 8.8 M14X40 8 121 1563018400 LIFT CYLINDER PIPE 1
59 4026103116 GALV. HEX SCREW 8.8 M14X70 12 122 1563018500 EXTENSION CYLINDER PIPE 1
60 4026120206 GALV. TCEI SCREW 8.8 M5X20 4 123 1563018600 EXTENSION CYLINDER PIPE 1
61 4026120208 GALV. TCEI SCREW 8.8 M5X25 4

• The BOM in the previous table refers to the following suction boom models:
- 13600 011 00, 12V pneumatic version;
- 13600 012 00, 24 V pneumatic version.

• The previously listed suction boom models are distinguished by the components in pos. 1 and 2.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 35 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET – SUCTION BOOM DN200 17-01-2012

12-24 V DN200 hydraulic suction boom

Pos. Code Description Qty Pos. Code Description Qty

1 1406600600 17-WIRE SUCTION BOOM ELECTRIC CABLE 1 65 4026135602 STAINLESS STEEL ENDLESS SCREW M8X8 4
2 1406600800 10-KEY PUSHBUTTON PANEL W/CABLE 6M 1 66 4026136104 HEADLESS SCREW 12.9 M10X10 1
3 1450340HB0 24V HDR SOLENOID VALVE BOX 1 67 4026171111 STUD BOLT 8.8 M10X50 4
1450340HB0 24V HDR SOLENOID VALVE BOX 1 68 4026171713 GALV. STUD BOLT 10.9 M12X105 12
4 140663JTB0 HDR 24V 4-FUNCT. SOLENOID VALVE UNIT 1 69 4026305508 SELF-LOCK. HEX NUT M12 12
140663R3B0 HDR 12V 4-FUNCT. SOLENOID VALVE UNIT 1 70 4026305511 SELF-LOCK. HEX NUT M14 12
5 1410202000 DN200 SUCTION BOOM COMP. WHEEL 1 71 4026305514 SELF-LOCK. HEX NUT M20 6
6 1430200300 HYDR. SUCTION BOOM CYL. 50X30X1350 1 72 4026305534 SELF-LOCK. HEX NUT M24X2 2
7 1430203200 DOUBLE EF. HDR CYLINDER D.70X180 2 73 4026308003 GALV. HEX NUT M6 4
8 1484000010 SUCTION BOOM SWIVEL FITTING 1 74 4026308005 GALV. HEX NUT M8 1
9 1513017700 SPIRAL CABLE SUPPORT 1 75 4026308006 GALV. HEX NUT M10 4
10 1513017800 LIMIT SWITCH SUPPORT 1 76 4026308007 GALV. HEX NUT M12 20
11 151304EUB0 SUPPORT WITH ENDLESS SCREW BUSHING 2 77 4026350508 GALV. SQUARE GROWER WASHER M12 4
12 1515006700 DN200 SUCTION BOOM TELESCOPIC ARM 1 78 4026350706 GALV. FLAT GROWER WASHER M8 2
13 1515006800 DN200 SUCTION BOOM ARTICULATED ARM 1 79 4026350708 GALV. FLAT GROWER WASHER M10 6
14 1515006900 GALV. DN200 SUCTION BOOM R-H FIXED A. 1 80 4026350709 GALV. FLAT GROWER WASHER M12 28
15 1515007000 GALV. DN200 SUCTION BOOM L-H FIXED A. 1 81 4026350710 GALV. GROWER WASHER M14 20
16 1522001400 GALV. SUCTION BOOM PIN D.50X124 2 82 4026357002 GALV. FLAT WASHER M5 16
17 1522002500 DN200 SUCTION BOOM LIFT. CYLINDER PIN 2 83 4026401603 CYLINDRICAL PLUG 6X4MA L=28 4
18 1522002600 DN200 SUCTION BOOM LIFT. CYLINDER PIN 2 84 4026426502 COLLAR D.10 6
19 1523001400 DN200 SUCTION BOOM TELESC. ARM SP. 1 85 4026700503 EXT. STR. FITTING 3/8x12 2
20 1593000200 DN200 SUCTION BOOM RUBBER SHUTTER V 1 86 4026700702 FITTING W/COUPLING M1/4X10 2
21 16090X8CB0 ACCESSORY NAMEPLATE 1 87 4026700714 FITTING W/COUPLING M10X3/8" 2
22 1609100400 STAINLESS STEEL SUCTION BOOM 208X111 1 88 4026700717 FITTING W/COUPLING M12X3/8" 2
23 1610510100 SUCTION BOOM VALVE PISTON FL. D.200 1 89 4026700904 CAST IRON PLUG W/EDGE M1/2" 2
24 161203JNB0 SUCTION BOOM SOLEN. VALVE SUPP. PL. 1 90 4026701109 RED. FITTING L. 15/10 2
25 1612503900 SUCTION BOOM PLATE D.200 1 91 4026703205 SEALING OLIVE D.10 4
26 1613010600 SUCTION BOOM SWIVEL FITTING STOPPER 1 92 4026703255 FASTENING NUT DIN24 2
27 1622008700 DN200 SUCTION BOOM ROLLER PIN 6 93 4026706855 INT.T-FITTING ML10 2
28 1624024600 DN200 SUCTION BOOM ROLLER SPACER 6 94 4026706905 EXT. T-FITTING 10X1/4 2
29 1624601100 DELRIN HOSE GUIDE BUSHING D.88 4 95 4026707457 ADJUSTABLE ELBOW M1/2XL15 1
30 1624601400 DN200 SUCTION BOOM ROLLER 6 96 4026709354 ADJUSTABLE ELBOW L15XM22 1
31 1624601900 DN20 SUCTION BOOM ROLLER SPACER B. 12 97 4026740651 EXTR. NIP. M1/4"XML10 2
32 1627504700 DN200 SUCTION BOOM CONVEYOR 1 98 4026740652 EXTR. NIP. M3/8"XML12 2
33 1636001000 DN200 SUCTION BOOM ROT. LIMIT SWITCH 2 99 4026740653 EXTR. NIP. M3/8"XML10 16
34 / 100 4026740657 EXTR. NIP. M1/2"XML15 1
35 1642003100 ENDLESS SCREW GUARD 1 101 /
36 1651004400 SUCTION BOOM ENDLESS SCREW 1 102 4027421503 FITTING 6/4X3/8 1500 2
37 1673500300 FLANGED MANIFOLD 200 1 103 4028280010 LIMIT SWITCH FR 555+CABLE TIE 2
38 1680610700 DN200 SUCTION BOOM MANIFOLD SEAL 1 104 4028501305 POLYAMIDE CABLE GLAND 1
39 1563017800 10X1.5 PIPE L1350 1 105 4026120304 TCEI SCREW 8.8 M6X16 12
40 1883045BB0 SUCTION BOOM CABLING KIT 1 106 4026305501 SELF-LOCK. HEX NUT M5 8
41 4022100010 STRAIGHT BALL-TYPE GREASE NIP M10X1 10 107 4028501303 CABLE GLAND PG13.5 2
42 4022200253 O-RING 4800 1 108 4026120110 GALV. TCEI SCREW 8.8 M4X35 4
43 4022200262 O-RING 4950 1 109 4026357007 GALV. FLAT WASHER M12 8
44 4022200270 O-RING 4900 1 110 4026357005 GALV. FLAT WASHER M8 2
45 4022200271 O-RING 41600 1 111 4026102806 GALV. HEX SCREW 8.8 M8X20 2
46 4022200296 O-RING 3175 1 112 4026700704 FITTING W/COUPLING M1/2X15 1
47 40241LIB02 HYDRAULIC MOTOR 1 113 4026350705 GROWER WASHER M6 2
48 4024414000 ONE-WAY FLOW REGULATOR 1/4 2 114 4026121402 GALV. TCEI SCREW 8.8 M8X14 3
49 402433IB00 BLOCK VALVE DISTRIBUTOR 2 115 15636X90B0 HOSE 1/4 90 FL10 6
50 4026101820 GALV. HEX SCREW 8.8 M20X90 2 116 15636X92B0 HOSE 3/8 90 FL12 2
51 4026102702 GALV. HEX SCREW 8.8 M6X12 2 117 15636X94B0 HOSE 1/2 90 FL15 1
52 4026102804 GALV. HEX SCREW 8.8 M8X16 2 118 15636X95B0 HOSE 1/2 90 FL15 1
53 4026102808 GALV. HEX SCREW 8.8 M8X30 1 119 15636X8ZB0 HOSE 1/4 DML10 2
54 4026102908 GALV. HEX SCREW 8.8 M10X30 2 120 1563618300 LIFT CYLINDER PIPE 1
55 4026103000 GALV. HEX SCREW 8.8 M12X20 2 121 1563018400 LIFT CYLINDER PIPE 1
56 4026103003 GALV. HEX SCREW 8.8 M12X35 2 122 1563018500 EXTENSION CYLINDER PIPE 1
57 4026103007 GALV. HEX SCREW 8.8 M12X55 8 123 1563018600 EXTENSION CYLINDER PIPE 1

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 36 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 SPARE PART DATA SHEET – SUCTION BOOM DN200

58 4026103110 GALV. HEX SCREW 8.8 M14X40 8 124 1430203100 FLANGED HDR CYLINDER D32 X 230 1
59 4026103116 GALV. HEX SCREW 8.8 M14X70 12 125 1563018700 SUCTION BOOM HDR SHUT CYLINDER PIPE 1
60 4026120206 GALV. TCEI SCREW 8.8 M5X20 4 126 1563018800 SUCTION BOOM HDR SHUT. CYL. 1
61 4026120208 GALV. TCEI SCREW 8.8 M5X25 4 127 1612040JB0 ELECTRICAL BOX 1
62 4026121309 GALV. TCEI SCREW 8.8 M6X25 4 128 4026121305 GALV. TCEI SCREW 8.8 M6X16 4
63 4026121710 GALV. TCEI SCREW 8.8 M12X35 2 129 4026350705 GALV. GROWER WASHER M6 4
64 4026121711 GALV. TCEI SCREW 8.8 M12X40 2 130 4026357003 GALV. FLAT WASHER M6 4

• The BOM in the previous table refers to the following suction boom models:
- 13600 013 00, 12V hydraulic version;
- 13600 014 00, 24V hydraulic version.

• The previously listed suction boom models are distinguished by the components in pos. 3 and 4.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 37 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET – SUCTION BOOM SWIVEL JOINT 17-01-2012

SUCTION BOOM SWIVEL JOINT

DN100 – DN125 – DN150 suction booms and the DN200 version have all the same swivel joint. The following figure shows the position of the
swivel joint in the event of DN100 – DN125 – DN150 suction booms.

Swivel joint

Suction

• The following figure shows the overall dimensions of the swivel joint.
Discharge T

Pressure P

• The following figures show an exploded view of the swivel joint and a detail of the correct position of the seals inside the swivel joint.

Suction boom swivel joint - code 14840 000 10

Pos. Code Description Qty

G1 1508000000 SWIVEL JOINT CYLINDER 1
G2 1608000510 SWIVEL JOINT PIN 1
G3 4022293010 OPEN RING 1 Discharge T
G4 40222IHB00 SEAL 3
G5 4026510053 SEEGER RING 1 Pressure P

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 38 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 SPARE PART DATA SHEET – SUCTION BOOM WHEEL

SUCTION BOOM WHEEL

DN100 - DN125 - DN150 suction boom wheel – code 14102 011 00

The following figures show an exploded view of the swivel wheel spare parts for DN100 - DN125 - DN150 suction booms and their main overall
dimensions.

Detail of the position of the hub

pin, endless screws and balls

Pos. Code Description Qty Pos. Code Description Qty

R1 1612502100 N.T. SUCTION BOOM WHEEL (FIXED PART) 1 R8 4023200019 21/32 BALL 100
R2 1612502200 N.T. SUCTION BOOM WHEEL (MOVING P.) 1 R9 4026136009 HEADLESS SCREW 12.9 M8X20 1
R3 1622500000 SUCTION BOOM WHEEL HUB PIN L=38 1 R10 4026150306 STAINLESS STEEL 304 HEX SCREW M6X16 6
R4 1622500100 SUCTION BOOM WHEEL HUB PIN L=30 1 R11 4026350804 STAINLESS STEEL 316 GROWVER WAS M6 6
R5 4022100010 STR. BALL-TYPE GREASE NIPPLE M10X1 2 R12 4026358205 STAINLESS STEEL 304 WASHER 6.5X24 6
R6 4022200090 NBR SEAL RING 250X280X15 1 R13 4026136004 HEADLESS SCREW 12.9 M8X10 1
R7 4022203409 ENERSEAL SEAL 273.26X261.14 1

Note: should the balls be replaced, place the hub pin in the original position (we recommend marking it).

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 39 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
SPARE PART DATA SHEET – SUCTION BOOM WHEEL 17-01-2012

DN200 suction boom wheel – code 14102 020 00

• The following figures show an exploded view of the swivel wheel spare parts for DN200 suction booms and their main overall dimensions.

Detail of the position of the hub

pin, endless screws and balls

Pos. Code Description Qty Pos. Code Description Qty

L1 1610028300 GALV. SEAL RING FLANGE 1 L7 4022200093 NBR SEAL RING 340X300X18 1
L2 1612503700 DN200 SUCTION BOOM WHEEL HUB 1 L8 4022203411 SEAL 1
L3 1612503800 DN200 SUCTION BOOM NOTCHED WHEEL 1 L9 4023200019 21/32 BALL 120
L4 1622500200 SUCTION BOOM WHEEL HUB PIN L=34 1 L10 4026102806 GALV. HEX SCREW 8.8 M8X20 6
L5 1622500300 SUCTION BOOM WHEEL HUB PIN L=34 1 L11 4026136009 HEADLESS SCREW 12.9 M8X20 2
L6 4022100010 STR. BALL-TYPE GREASE NIPPLE M10X1 2 L12 4026350706 GALV. GROWER WASHER M8 6

Note: should the balls be replaced, place the hub pin in the original position (we recommend marking it).

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 40 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 SPARE PART DATA SHEET – SUCTION BOOM HOSE MANIFOLD

SUCTION HOSE MANIFOLDS

DN100 - DN125 - DN150 manifolds

The following figure shows the exploded view of DN100, DN125 and DN150 manifolds. The choice of the manifold does not depend on the other
features of the suction boom. The size of the manifold determines the diameter of the suction hose (see para 11.5.).

Manifold DN100 Manifold DN125 Manifold DN150

Fig. 11.9

Pos. Code Description Qty Pos. Code Description Qty

C1 1680607600 SUCTION BOOM TOWER SEAL 1 C5 4026357007 GALV. FLAT WASHER M12 8
C2 4026103008 GALV. HEX SCREW 8.8 M12X60 4 C6 1673500000 FL. MANIFOLD D.100 1
C3 4026305508 SELF-LOCK. HEX NUT M12 4 C7 1673500100 FL. MANIFOLD D.120 1
C4 4026350709 GALV. GROWER WASHER M12 4 C8 1673500200 FL. MANIFOLD D.150 1

Note: the spare parts of the DN200 manifold are shown in the spare part data sheet of the DN200 suction boom.

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 41 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
ELECTRICAL AND HYDRAULIC DIAGRAM - PNEUMATIC SUCTION BOOM 17-01-2012

SUCTION BOOM ELECTRICAL AND HYDRAULIC DIAGRAM - PNEUMATIC VERSION

The diagrams in the figure refer to the pneumatic version of DN100 - DN125 - DN150 suction booms. The DN200 version is distinguished by the
presence of a pair of C2 cylinders (lifting).

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 42 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 ELECTRICAL AND HYDRAULIC DIAGRAM - PNEUMATIC SUCTION BOOM

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 43 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
ELECTRICAL AND HYDRAULIC DIAGRAM - HYDRAULIC SUCTION BOOM 17-01-2012

SUCTION BOOM ELECTRICAL AND HYDRAULIC DIAGRAM - HYDRAULIC VERSION

The diagrams in the figure refer to the hydraulic version of DN100 - DN125 - DN150 suction booms. The DN200 version is distinguished by the
presence of a pair of C2 cylinders (lifting).

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 44 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012 ELECTRICAL AND HYDRAULIC DIAGRAM - HYDRAULIC SUCTION BOOM

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 45 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 REV. 01
DECLARATION OF INCORPORATION - SUCTION BOOM 17-01-2012

Jurop S.p.A. via Crosera 50,

33082 Azzano Decimo – Pordenone - Italy

DECLARATION OF INCORPORATION
(in compliance with European Directive 2006/42/EC Annex II. B)

Azzano Decimo, 15-11-2011

JUROP S.p.A. with registered office in Via Crosera 50, 33082 Azzano Decimo – Pordenone – Italy, in the person of the CEO, Danilo
Santarossa, who is also authorised to produce the relevant technical documentation,

DECLARES
that the partly completed machine, SUCTION BOOM, in the versions shown in the table below

Model Code Model Code

Suction boom DN100 24V 13600 003 00 Suction boom DN100 12V 13600 007 00
Suction boom DN125 24V 13600 004 00 Suction boom DN125 12V 13600 008 00
Suction boom DN150 24V 13600 005 00 Suction boom DN150 12V 13600 009 00
Suction boom DN200 24V 13600 012 00 Suction boom DN200 12V 13600 011 00
Suction boom DN100 24V HDR 13600 017 00 Suction boom DN100 12V HDR 13600 010 00
Suction boom DN125 24V HDR 13600 019 00 Suction boom DN125 12V HDR 13600 018 00
Suction boom DN150 24V HDR 13600 021 00 Suction boom DN150 12V HDR 13600 020 00
Suction boom DN200 24V HDR 13600 014 00 Suction boom DN200 12V HDR 13600 013 00

which this declaration refers to,

1. complies with the following essential requirements of Directive 2006/42/EC (“Machinery Directive”)

1.1.3; 1.1.5; 1.1.6; 1.2.1; 1.2.2; 1.2.4.3; 1.2.6; 1.3.1; 1.3.2; 1.3.3; 1.3.4; 1.3.7; 1.3.8; 1.3.8.1; 1.5.1; 1.5.3; 1.5.4;
1.5.13; 1.5.16; 1.6.1; 1.7.1.1; 1.7.2; 1.7.3; 1.7.4.

2. the relevant technical documentation has been prepared in compliance with Annex VII. B;

3. undertakes to transmit the information pertaining to the partly completed machine, which is the subject if this declaration, in
response to a duly motivated request of the national authorities;

4. the partly completed machine, which is the subject if this declaration, must not be commissioned until the final machine it is
to be incorporated into has been declared conforming, where required, to the provisions of Directive 2006/42/EC;

Danilo Santarossa
(CEO)

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 46 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
REV. 01
17-01-2012

Jurop SpA TEL. +39 0434 636811 FAX. +39 0434 636812
Via Crosera 50 47 / 48 http://www.jurop.it
33082 Azzano Decimo, PN (Italy) e-mail: [email protected]
 Model Issue date Revision No. Revision date Filled out by Viewed by
SUCTION BOOM 11-10-2011 01 17-01-2012 U.T. A.T.

Jurop SpA
Via Crosera, 50
33082 Azzano Decimo, PN (Italy)
Tel. +39 0434 636811
Fax. +39 0434 636812
http://www.jurop.it
e-mail: [email protected]

Jurop SpA reserves the right to modify the products described in this manual without prior notice.
 Bell Environmental – Design Risk Assessment

Activity Description : Design Risk Assessment for Hydro-Excavation Truck

Client Version:
Patriot Assets 1.0

Risk Assessment Date Prepared:

Gary McIntyre 20/09/17
Prepared by:
Risk Assessment Table:
Severity Exposure Probability Impact Hazard Control

5 Catastrophic Loss – Limb / life Constant Daily Certain Has happened in the recent past People The hazard may cause damage to people Elimination Can the hazard be eliminated?
Long term permanent Substitution of
4 Major
damage
Frequent Weekly Possible It has happened elsewhere Environment The hazard may cause some type of pollution
Material / Process
Can the process or material be substituted?
Potential to lose more than
3 Moderate
10 days of the normal job
Occasional Monthly Remote Have heard that it has / could happen Property The hazard may damage the building Isolation Can the people on the hazard be isolated?
Requires repeated, external Every few
2 Minor
Treatment
Rare
months
Conceivable Theoretically it may happen Plant The hazard may damage machine/s of equipment Engineering Can engineering controls be used?
Does not require external Half yearly or Too many things need to go wrong
1 Insignificant
treatment
Very Rare
longer
Unlikely
before it could happen
Process The hazard may damage product Administration Safe work procedures -Training
Personal Personal protective equipment & clothing
Protection (head, eyes, ears, hands, arms, legs, feet)

Pre requisites Reference Documents

Mandatory PPE / PPC (Ability / Competencies / Fitness for Task /
Required Equipment
Licenses)

When operating this style of Drivers must have appropriate endorsements. NA Original Manufacturers manual
vehicle minimum PPE should be
- Hearing protection Equipment to be operated by trained personnel
- Eye Protection
- High Visibility clothing
- Safety Shoes

Notes:

1/6
 Cabin
RISK SCORE RESIDUAL RISK
Risk score is calculated by
multiplying Severity, Exposure,
Probability and Impact

HAZARD DETAILS OF THE ADDITIONAL CONTROLS

Probability

Probability
SCORE

SCORE
Exposure

Exposure
RISK

RISK
RISKS

Severity

Severity
Impact

Impact
Engineering Controls: Painted safety yellow steps
Sprains and Strains Entry into the vehicle cabin 3 5 4 5 300 Administrative Controls: Stickers promoting safe entrance and exit (3 3 5 2 5 150
points of contact),

Over stretching in cabin for All controls in relation to vehicle body are located within easy reach of
Muscular Skeletal 2 5 4 5 200 2 5 2 5 100
controls the vehicle operator.

Engineering Controls: Reverse Camera Installed to aid and assist

Plant Protection Inability to see rear of vehicle 3 5 4 2 120 3 5 2 2 60
driver with placement of vehicle.

2/6
 Internal Working Deck
RISK SCORE RESIDUAL RISK
Risk score is calculated by
multiplying Severity, Exposure,
Probability and Impact

HAZARD DETAILS OF THE ADDITIONAL CONTROLS

Probability

Probability
SCORE

SCORE
Exposure

Exposure
RISK

RISK
RISKS

Severity

Severity
Impact

Impact
Engineering Control:, step painted in high visibility safety yellow.
Yellow grab handles to be made available
Personnel controls: training for 3 points of contact.
Slips, Trips and
Entering working area 3 5 4 5 300 3 4 3 5 180
falls
Optional Extra: Installation of an electronic retractable step that is
operated by switch. Step extends and exposes past the edge of
vehicle. This is easier for the operator to enter the vehicle.

Slips, Trips and Engineering Controls: Checker plate to help improve traction for
Walking in working area 3 5 4 5 300 3 4 3 5 180
falls anyone walking in the deck area

Engineering controls: where possible exposed joints and moving

Entanglement Turning parts on pump 3 2 4 5 120 3 1 2 5 30
parts are covered with shielding to prevent risk

Administrative controls: pinch point warning labels to be included

Pinch Points Stowage area 3 3 4 5 180 3 2 2 5 60
where required

Engineering controls: the area of stowage for long tools is

Long area stowage weak
Weak Points 1 3 4 2 24 reinforced to cope with weight and impact from use. 1 3 1 2 12
spots

3/6
 Rear of vehicle – Hose Reel Deck
RISK SCORE RESIDUAL RISK
Risk score is calculated by
multiplying Severity, Exposure,
Probability and Impact

HAZARD DETAILS OF

RISK SCORE

RISK SCORE
THE RISKS

Probability

Probability
Exposure
Exposure
Severity

Severity
Impact

Impact
Having door
come down while
Striking Hazard / getting equipment Engineering controls: roller doors fitted to main canopy and storage
2 5 4 5 200 2 3 2 5 60
equipment failure out, or opening Cabinet- toolbox fitted - all areas lockable and tools secured
whilst vehicles in
movement
Elimination: tow bar will be recessed and in line with vehicle dimensions,
Striking tow bar n/a 100 the tongue will protrude however it can be removed for alternative 1 3 2 5 30
stowage.
Hopper door
locks –hinges and
Pinch Points pivots-access Engineering controls: All areas clearly labelled
2 5 4 5 200 2 4 2 5 60
ladder-boom & Personnel Control: Train staff regarding safe operating practices
hois

Elimination: Hose is fitted on spring return hose reels eliminating manual

Muscular Skeletal – Manual handling
3 5 4 5 300 handling when rewinding 3 4 2 5 120
Strains and Sprains of hose

Moving hose Elimination: Hose reels are non-slewing and spring return. Thus
Entanglement 4 5 4 5 400 4 4 2 5 160
reels operators are not required to be near the moving parts.

Lack of water Engineering Controls : warning lights to be on rear control panel and
Plant Improvements during pump 3 5 4 2 120 connected to audible alert- pump will shutdown and engine return to idle 3 3 2 2 36
operations

4/6
 Engineering control: the last 3 metres of hose is a different colour to
Hose striking with
Striking 3 5 4 5 300 allow the user to recognise that there is end of the hose is near and to 3 3 2 5 90
retraction
excerpt caution to prevent injury from hoses in operation under pressure.

Hose wear at Engineering Controls: Tiger tails are provided with vehicle to prevent
Equipment Protection 3 5 5 2 150 3 3 2 2 36
entry / exit point hose wear when entering pits/tubes/lines

Restricted vision
due to Engineering Control: LED work lights are at the rear area and are
Slips, Trips and Falls 3 5 4 5 300 3 3 2 5 90
environmental switched locally or from control panel in canopy
effects
Engineering Control: To ensure all appropriate systems are off, warning
Plant Improvements System warnings 1 5 4 5 100 lights are on the console in the cabin . For example, beacons and 1 3 2 2 12
Narva Traffic Master

Traffic alerts and Engineering Controls: a Narva Traffic Master is fitted to the rear of the
Traffic management 1 5 4 5 100 1 3 2 5 36
management vehicle that will warn vehicles approaching.

5/6
 Maintenance
RISK SCORE RESIDUAL RISK
Risk score is calculated by
multiplying Severity, Exposure,
Probability and Impact

HAZARD DETAILS OF THE ADDITIONAL CONTROLS

SCORE

SCORE
Probability

Probability
RISKS

RISK

RISK
Exposure

Exposure
Severity

Severity
Impact

Impact
Performing maintenance on
Pressure pump: Elimination: all maintenance inspection points are moved, extended
Strains and Sprains Reaching for filters 3 4 4 5 240 or transformed to ensure that no over stretching or contorting is 3 2 2 5 60
Grease nipples required by operators or maintenance professionals
Oil Dip Stick
Performing maintenance on
Elimination: all maintenance inspection points are moved, extended
Hose Reel:
Strains and Sprains 3 4 4 5 240 or transformed to ensure that no over stretching or contorting is 3 2 2 5 60
Grease nipples
required by operators or maintenance professionals
Oil Dip Stick

Exposed joints catching Engineering control: where possible, all exposed entanglement points
Entanglement 3 2 4 5 120 3 1 2 5 30
loose clothing etc. are shielded.

6/6
 Routine Maintenance Schedule - Combination Truck

Maintenance Intervention Frequency

Vehicle & auxiliary Equipment
Check / Refill Engine oil, coolant, brake fluid, air tanks
Fluid Levels Daily
Check Fuel & Ad blue (if fitted)
Electrical Check Lights, accessories, parkers, hazards, indicators and
Daily
Equipment other fitted accessories
Operation
Test ‘E’ Stops and reset, drain and clean, water filters, check
Equipment hydraulic oil level, visual inspection of all valves, hydraulic, Daily
water and pneumatic lines.
Grease Grease all points identified by stickers on the unit Weekly
Report Any damage or faults to supervisor and ensure unit is
Note As Required
safe to operate
Hose boom
Maintenance Grease nipples and slew gear Weekly

Visual inspection Check all hydraulic hoses- fittings & controls Daily

air compressor & air reservoir

Inspection Check pneumatic air &water lines Daily
Maintenance Drain air receiver As Required

RTX 38-200 WATER PUMP

Check Check gearbox oil level, Daily
Maintenance Check and replace valves, housing, springs as per schedule As Required
Oil Change Oil every 1000 hours See manual
Water pump hydraulic drive
Check Check hoses and fittings Weekly
Visual inspection Leaks and bolts Daily

Hose Reels
Visual inspection of reel including hoses, fittings, and auxiliary
Check Daily
components prior to use.
Equipment
Ensure all equipment on board and is in good order and Before moving
Check
secured including all hoses and valves capped vehicle
Note: it is suggested that the cleaning of tank, and filters and
Operations affiliated checks be carried out at the end of each shift, refuel Daily
ready to work
Carefully read manual supplied and undergo training prior to
Operation As required
operating unit
The Supplier warrants that the equipment is free from defects in material and workmanship for a period of not less than twelve(12) Months
from the delivery of the equipment to the Customer or two thousand working hours as indicated by the PTO hour meter, or whichever
occurs first. Any liability whatsoever to any other party other than the Customer is expressly disclaimed. The Supplier shall remedy defects in
materials or workmanship of the equipment upon written notice from the Customer during the Warranty period.
This Warranty does not cover;
1. Natural Wear and tear of the equipment, normal maintenance service, adjustment and inspections, normal replacement items or any
damage resulting there from.
2. Consumables such as oils, filters, hoses, belts, fittings, or similar consumables.
3. Parts that can be repaired or corrected with minimum action.
4. Damage caused by the Customers negligence, failure to store, maintain or operate the equipment properly.
5. Damages caused by operating conditions
6. Any defect or damage in materials or designs provided by the Customer
7. Any parts or components manufactured or supplied by a third party or damage caused by such parts or components to the equipment
8. Any costs such as labour, travel, transportation and similar costs, (unless written approval is provided)
9. Any indirect or consequential damage including but not limited to loss of profit, loss of production, loss of use of equipment.
This warranty is in lieu of all other warranties or conditions express, implied or statutory, including but not limited to warranties of
merchantability and fitness for a particular purpose. This warranty shall not be suspended on the grounds of non-use, intermittent use or for
any other reason.
The Supplier does not give any warranty to parts or components manufactured and/or supplied by any third party. In order for the Customer
to rely on the rights under this clause, the Customer shall inspect the Equipment and notify the Supplier in writing of the inspection and
possible defects in the material or design without delay and not later than (14) Fourteen days from receipt of the Equipment. The Customer
shall ensure that the Supplier has the opportunity to verify that the products are duly covered by this warranty and to inspect and remedy
any alleged defects.
The Suppliers warranty shall expire and become void immediately if the Customer or any other purchaser or user of the Equipment removes
or tampers with or adds any parts or components to the Equipment or replaces the original parts or components of the equipment with any
other parts or components, irrespective of whether these are manufactured or supplied by the Supplier, or modifies the Equipment in
anyway, unless first obtaining the Suppliers written approval.
The Suppliers warranty shall also expire and become void immediately, if any part or system is removed from the equipment, or the part,
system or related software are modified or otherwise tampered with.
In the event that the Suppliers warranty expires due to the reasons set forth above the Supplier shall no longer be obligated to repair, service
or maintain the equipment in accordance with the relevant warranty. The Supplier may however, if it sees fit, carry out such maintenance
and repair work as it deems necessary also thereafter and is entitled to receive payment for such work in accordance with its usual charges.
In the event that the Customer wishes to return or have repaired the Equipment or any parts of the Equipment because of suspected defects
in the equipment or parts or due to the equipment or parts having been damaged, the Customer shall notify the Supplier of its intention
without delay.
No equipment or parts may be returned by the Customer to the Supplier without the Suppliers prior written consent. The Supplier will not
accept any liability for any costs incurred by the Customer in connection with the return equipment or parts, or otherwise, without such
consent.
The Supplier will not accept any liability or cost incurred by the Customer in the event the Customer engages a third party to undertake any
purported repair or replacement of the equipment or parts, or otherwise, without prior written authorisation and consent from the Supplier.
The obligation of the Supplier under this warranty is limited to the repair or replacement of the defective equipment or part free of charge,
by the Supplier or its authorised agent.
The warranty of a replaced or repaired part expires at the same time as the original warranty of the supplied Equipment.
The Customer shall retain the claimed equipment part until claim is settled, for the Suppliers inspection and upon request the alleged
defective part shall be sent directed by the Supplier to a destination designated by the Supplier.
No part may be returned to the Supplier without the Suppliers prior written consent. After warranty handling, the title of the defective parts
shall transfer to the Supplier.
The appeal period for the Customer to appeal a decision of the Supplier in a warranty claim is thirty days (30) as of the date of the decision
after which the said decision is final
Limitation of liability
The Customer acknowledges that the Supplier has no control over and is not responsible for the manner in which the equipment is used or
otherwise by the Customer or any subsequent purchaser or user. Accordingly the Supplier shall not be liable for any personal injury or
damage to property caused by the equipment directly or indirectly from the installation, maintenance, use or operation of the equipment.
The Customer shall indemnify, defend and hold the Supplier harmless against any claims by third parties and shall reimburse the Supplier any
and all sums the Supplier may be obligated to pay on the basis of such claims.
Product Make:…………………………………………………. Product Type:………………………………………………
Delivery Date:…………………………………………………. Warranty Expiry: ……………………………………
For any enquires please contact Bell Environmental on 03 9311 8460