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HOU Yulei, LI Zhisen, WANG Yi, ZHANG Wenwen, ZENG Daxing, and ZHOU Yulin*
School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China
Received August 5, 2015; revised March 23, 2016; accepted April 13, 2016
Abstract: The structure design for high ratio of carrying capacity to deadweight is one of the challenges for the bionic mechanism,
while the problem concerning high carrying capacity has not yet be solved for the existing shoulder complex. A new type biomimetic
shoulder complex, which adopts 3-PSS/S(P for prismatic pair, S for spherical pair) spherical parallel mechanism (SPM), is proposed.
The static equilibrium equations of each component are established by using the vector method and the equations for constrain forces
with certain load are solved. Then the constrain force on the middle limb and that on the side limbs are compared in order to verify the
unloading performance of the mechanism. In addition, the prototype mechanism of the shoulder complex is developed, and the force
feedback experiment is conducted to verify the static analysis, which indicates that the middle limb suffers most of the external force
and the effect of mechanics unloading is achieved. The 3-PSS/S spherical parallel mechanism is presented for the shoulder complex,
and the realization of mechanics unloading is benefit for the improvement of the carrying capacity of the shoulder complex.
Keywords: biomimetic shoulder complex, humanoid robot, spherical parallel mechanism, carrying capacity, mechanics unloading
T
Bi¢ = F
¢
M RBi + O1O = [ ai bi ci + h ] , i = (1, 2, 3), (3)
3.1 Static analysis of the moving platform
The moving platform connects the side limbs with the
where h = OO1 , MF R is the transformation matrix from spherical pair, and the side limbs PSS possess six degrees of
the moving coordinate system to the stationary coordinate freedom and have no constraints on the moving platform,
system, can be expressed as so each of the side limbs only bear the constraint force
denoted as FBi without the constraint torque. And the force
çc c c s s - s c c s c + s s ÷ö
æ
çç ÷ that the middle limb supporting the moving platform is
F
M R =ç s c s s s + c c s s c - c s ÷÷÷ , denoted as FN. For the convenience of the mathematical
ç çç ÷÷
è -s c s c c ø÷ modeling and emulation, all of forces or torques on the
moving platform are expressed in the stationary coordinate
ai = L2 (c c ci + c s s si - s c si ) , system {F}. Then FBi=(FBix, FBiy, FBiz)T, three projections
of FBi on each fixed axis are FBix, FBiy, and FBiz respectively,
bi = L2 (s c ci + s s s si + s c si ) , FN=(FNx, FNy, FNz)T, the projections of FN on each fixed
axis are FNx, FNy and FNz respectively. Gravity Go=(0, 0,
–mog)T, –mog means Go is contrary to Z-axis positive
ci = L2 (-s ci + c s si ) .
direction while mo is the quality of moving platform. The
force analysis is shown in Fig. 3.
The distance between the two spherical pairs in the side
limbs can be expressed as
Ai - Bi = l , i = (1, 2, 3) , (4)
where l = Ai Bi .
By substituting Eq. (2) and Eq. (3) into Eq. (4), the
following equation can be derived:
where m1i = s i ci , When the moving platform is in equilibrium state, the
m2i = s i si , force equilibrium equation can be expressed as
m3i = c 1 ,
3
ei = ci + h , å FBi + FN + F + Go = 0, i = (1, 2, 3). (7)
ui = ai m2i - bi m1i , i=1
vi = ai m3i + ei m1i , Then Eq. (7) can be rewrited into scalar expression as
wi = bi m3i + ei m2i .
ì
ï 3
ï
3 Establishment of Static Equilibrium
ï
ï
ï
å FBxi + FNx - Fx = 0,
i =1
ï
ï
Equations of the Shoulder Complex ï 3
ï F + F - F = 0,
íå Byi Ny y i = (1, 2, 3). (8)
ï
ï i =1
To facilitate the analysis, the friction between the ï
ï
ï
ï
3
kinematic pairs is ignored tentatively. In a general sense, a ï
ï
ï
å FBzi + FNz - Fz - mo g = 0,
composite six dimensional force vector is applied on the î i=1
moving platform of the shoulder complex, and denoted as Choosing the geometry center of the moving platform to
be employed in evaluating the torques, the torque
æF ö equilibrium equation of the moving platform can be
Fw = çç ÷÷÷ , (6)
çè M ÷ø expressed as
3
where F=(–Fx, –Fy, –Fz )T, –Fx means the projection of F
å O1 Bi ´ FBi + M = 0, i = (1, 2, 3), (9)
on X-axis is contrary to X-axis positive direction when i=1
ì
ï 3 1
ï
ï
ï å ( FBzi bi - FByi ci ) - M x = 0, Ai Bi ´ FBi¢ + Ai Bi ´Gl = 0, i = (1, 2, 3),
2
(13)
ï
ï i =1
ï
ï 3
ï
íå ( FBxi ci - FBzi ai ) - M y = 0, i = (1, 2, 3). (10) where Ai Bi = ( mi , ni , ki ) T , FBi¢ = (- FBix
¢ , - FBiy
¢ , - FBiz
¢ )T .
ï
ï i =1
ï
ï Eq. (13) can be translated into scalar expression as
ï
ï
3
ï
ï
ï
å ( FByi ai - FBxi bi ) - M z = 0,
ï
î i=1 1
ì
ï ¢ ni + FByi
-FBzi ¢ ki - ml gni = 0,
ï
ï
ï 2
ï
ï
3.2 Static analysis of the connecting rod ï 1
í-FBxi
¢ ki + FBzi
¢ mi + ml gmi = 0, i = (1, 2, 3), (14)
ï
ï 2
in the side limbs ï
Each of the connecting rod in the side limbs connects the ï
ï
ï ¢ ¢
-F m + FBxi ni = 0.
moving platform and the sliders with the spherical pair, so ï
î Byi i
the side limbs only bear the constrain forces from the
moving platform and the sliders besides gravity Considering the influence of the local degrees of freedom,
T Eq. (14) can be expressed as
Gl = (0, 0, - ml g) . ml is quality of the moving
platform. In the stationary coordinate system {F}, the ìï n
constrain forces on the side limb from the moving platform ïï FByi ¢ = i FBxi ¢ ,
ïï mi
can be denoted as FBi¢ = (-FBix ¢ , - FBiy
¢ , - FBiz
¢ )T í i = (1, 2, 3). (15)
ïï ¢ ki - ml gmi
2 FBxi
¢ =
ïï FBzi ,
¢ ,
i = (1, 2, 3) , which is the reacting force of FBi . FBix ïïî 2mi
¢ and FBiz
FBix ¢ are three projections of FBi¢ on each fixed
axis. The constrain force on the side limb from the sliders
3.3 Static analysis of the sliders in the side limbs
denoted as FAi = ( FAix , FAiy , FAiz )T (i=1, 2, 3), FAix , The constrained forces of the sliders from the fixed base
FAiy and FAiz are three projections of FAi on each can be decomposed into two parts, one is the force along the
motion direction of the slider, and the other is the force
fixed axis. Defining Ai Bi = ( mi , ni , ki ) T (i=1, 2, 3). The perpendicular to the motion direction of the slider. The force
force analysis is shown in Fig. 4. along the motion direction of the slider is the driving force of
the shoulder complex mechanism, while the force
perpendicular to the motion direction of the slider is only for
guiding and has no effect on solving for the driving force
from the static equilibrium equations of the mechanism. So
the static equilibrium equation of the slider only need to
consider the force along the motion direction of the slider to
get the driving force denoted as Fmi . The constrain force
from the limb denoted as FAi¢ = ( FAix ¢ , FAiy
¢ , FAiz
¢ )T in
fixed coordinate system {F}, which is the reacting force of
FAi . The force analysis is shown in Fig. 5.
on the moving platform, the value of FN¢ maintains a minimum value of FN¢ ) of FN¢ . When =π/3, FN¢
higher level than the values of FBi¢ . When =–π/6, FN¢ changes within the scope of (0.760 N, 1.015 N), the values
changes within the scope of (1.428 N, 1.856 N), in contrast, of FB¢1 ~ FB¢3 are in the scope of (0.039 N, 0.174 N), (0.114
the values of FB¢1 ~ FB¢3 are in the scope of (0.201 N, 0.358 N, 0.240 N) and (0.007 N, 0.098 N) separately, less than
N), (0.074 N, 0.140 N) and (0.028 N, 0.304 N) separately, 31.58% of FN¢ . That means the middle limb bears quite a
less than 25.07% (the maximum value of FBi¢ /the meaningful part of external load in this situation.
Fig. 8. Relationship between FN¢ , FB¢1 , FB¢2 , FB¢3 and the attitude angle respectively when =–π/6
Fig. 9. Relationship between FN¢ , FB¢1 , FB¢2 , FB¢3 and the attitude angle respectively when =π/3
When Fw=(3 N, 4 N, 5 N; 6 N·m, 4 N·m, 7 N • m)T, between the values of force FN¢ , FB¢1 , FB¢2 , FB¢3 and the
=–π/6 or π/3, β and γ changes separately in an interval of attitude angle respectively is obtained as shown in Fig. 10
π/30 within the scope of (–π/5, π/5), the relationship and Fig. 11.
CHINESE JOURNAL OF MECHANICAL ENGINEERING ·7·
Fig. 10. Relationship between FN¢ , FB¢1 , FB¢2 , FB¢3 and the attitude angle respectively when =–π/6
Fig. 11. Relationship between FN¢ , FB¢1 , FB¢2 , FB¢3 and the attitude angle respectively when =π/3
As shown in Fig. 10, Fig. 11, the value of FN¢ maintains of FN¢ . From this the middle limbs’ load sharing effect is
a higher level than the values of FBi¢ . When =–π/6, FN¢ remarkable.
changes within the scope of (7.542 N, 7.759 N), in contrast, By numerical analysis of the static force on the shoulder
the values of FB¢1 ~ FB¢3 are in the scope of (0.135 N, 0.339 complex respectively in pure force, pure torque and
N), (0.121 N, 0.320 N) and (0.007 N, 0.099 N) separately, composite force load conditions, it can be concluded that
less than 4.49% of FN¢ . When =π/3, FN¢ changes within the middle limb can bear a considerable proportion of the
the scope of (7.594 N, 7.811 N), while the values of external load in different working cases, while the side
FB¢1 ~ FB¢3 are in the scope of (0.143 N, 0.348 N), (0.129 N, limbs bear a small part of the external load. So the effect of
0.329 N) and (0.002 N, 0.108 N) separately, less than 4.58% the force unload can be realized. From the other point of
HOU Yulei, et al: Mechanics Unloading Analysis and Experimentation of a New Type
·8· of Parallel Biomimetic Shoulder Complex
view, the mechanical property of the shoulder complex is motor and the force. The force transmission and feedback
improved obviously. information of the shoulder complex mechanism can be
achieved by comparing the experimental results with the
5 Force Feedback Experiment theoretical values of static analysis.
of the Shoulder Complex As shown in Fig. 14, main devices used for the force
feedback experimentation include: the 3PSS/S spherical
The prototype mechanism of the shoulder complex biomimetic shoulder complex mechanism, one LC1104
consists of two parts: the mechanical body and the micro strain force transducer, one ZP-100 high precision
electrical control system. The mechanical body mainly push and pull force transducer, one YASKAWA MP2300S
comprises the moving platform, the fixed base, limbs with movement controller system, one PH5956D servo units and
hinges and linear module units etc, as shown in Fig. 12. The three servo motors with Hall element en dynamic sign test
electrical control system mainly includes the mechanism and analysis instrument, three SGDV coder.
movement controller, three SGDV servo units, three servo
motors, several displacement transducers and the controller
cabinet etc, as shown in Fig. 13.
Table 1. Force and torque of each component when the loaded torque is zero
Experimental value Calculated value Average absolute
Parameter of analysis
1 2 3 4 5 1 2 3 4 5 error
Loaded force Fx / N 0 0 0 0 0 0 0 0 0 0
Loaded force Fy / N 0 0 0 0 0 0 0 0 0 0
Loaded force Fz / N 5 10 15 20 25 5 10 15 20 25
Loaded torque Mx / (N • m) 0 0 0 0 0 0 0 0 0 0
Loaded torque My / (N • m) 0 0 0 0 0 0 0 0 0 0
Loaded torque Mz / (N • m) 0 0 0 0 0 0 0 0 0 0
Force on middle limb FN¢ / N 4.6 9.2 13.9 19.4 23.5 5.31 10.31 15.30 20.31 25.30 0.98
Force on side limb FB¢1 / N 0.019 0.017 0.017 0.018 0.015 0.015 0.015 0.015 0.015 0.015 0.002
Force on side limb FB¢2 / N 0.010 0.010 0.010 0.008 0.005 0.015 0.015 0.015 0.015 0.015 0.006
Force on side limb FB¢3 / N 0.021 0.018 0.018 0.016 0.013 0.015 0.015 0.015 0.015 0.015 0.003
Ratio of torque T1 / % –0.83 –0.77 –0.77 –0.83 –0.67
Ratio of torque T2 / % –0.50 0.50 0.50 0.44 0.28
Ratio of torque T3 / % –0.83 –0.72 –0.72 –0.67 –0.56
Table 2. Force and torque of each component when the loaded torque is not zero
Experimental value Calculated value Average absolute
Parameter of analysis
1 2 3 4 5 1 2 3 4 5 error
Loaded force Fx / N 0 0 0 0 0 0 0 0 0 0
Loaded force Fy / N 0 0 0 0 0 0 0 0 0 0
Loaded force Fz / N 2 2 2 2 2 2 2 2 2 2
Loaded torque Mx / (N • m) 0 0 0 0 0 0 0 0 0 0
Loaded torque My / (N • m) 0 0 0 0 0 0 0 0 0 0
Loaded torque Mz / (N • m) 0.5 1 1.5 2 2.5 0.5 1 1.5 2 2.5
Force on middle limb FN / N 2.06 2.02 1.99 1.95 1.89 2.34 2.38 2.42 2.46 2.51 0.44
Force on side limb FB¢1 / N 0.049 0.073 0.092 0.120 0.145 0.027 0.065 0.103 0.141 0.179 0.019
Force on side limb FB¢2 / N 0.025 0.041 0.103 0.170 0.227 0.027 0.065 0.103 0.141 0.179 0.021
Force on side limb FB¢3 / N 0.051 0.087 0.123 0.157 0.195 0.027 0.065 0.103 0.141 0.179 0.019
Ratio of torque T1 / % –2.65 –3.94 –4.97 –6.27 –7.59
Ratio of torque T2 / % –1.29 –2.03 –5.12 –8.4 –11.30
Ratio of torque T3 / % –2.72 –4.69 –6.62 –8.43 –10.46
Comment: T1, T2, T3 is the ratio of the driving torque and the rated torque of the motor. The rated torque of the motor is 0.0637 N • m. Average absolute
error is the average value of each measuring error between the experimental value and the calculated value.
As is shown in Table 2, when the center of the moving (3) The carrying capacity and motion performance of
platform suffers a compound force, the forces FBi¢ on the the shoulder complex can be improved by the realization of
side limbs vary significantly and are less than one-tenth of mechanics unloading of 3-PSS/ S spherical parallel
the force FN¢ on the middle limb as the load on the mechanism.
moving platform increasing. Therefore it indicates that the
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