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PROJECT QUALITY DASHBOARD

The document is a Project Quality Dashboard for the Fadhili Gas Program Project, detailing project progress, procurement status, and quality metrics from October 28 to November 3, 2017. It includes information on welding and NDT status, inspection and testing results, and non-conformance reports. The document outlines the performance of various disciplines and highlights major quality concerns.

Uploaded by

Mohamed Atef
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
49 views

PROJECT QUALITY DASHBOARD

The document is a Project Quality Dashboard for the Fadhili Gas Program Project, detailing project progress, procurement status, and quality metrics from October 28 to November 3, 2017. It includes information on welding and NDT status, inspection and testing results, and non-conformance reports. The document outlines the performance of various disciplines and highlights major quality concerns.

Uploaded by

Mohamed Atef
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROJECT QUALITY DASHBOARD

(Version 003)

Project Name: Fadhili Gas Program Project Project No: 605 (Overall) Date : 28 October to 03 November 2017

Client Contractor/Sub-Contractor(s) Project Progress (%) Procurement Status (#)


WEEKLY MONTHLY CUMULATIVE PO PO PO
Saudi Aramco TR/PCMC Planned Actual Planned Actual Planned Actual Planned Placed Received

Project Quality Index (%) QA/QC Personnel's


PCMC Sub-Contractor
PROCUREMENT CONSTRUCTION SHOP CONSTRUCTION FIELD OVERALL Discipline
Planned Actual Variance Planned Actual Variance
Engineer's 6 4 2
Inspector's 36 36 0

Welding & NDT Status E & I Inspection and Testing Status Civil Test Status
Joint Basis Linear Basis (Inches) This Week Cumulative This Week Cumulative
Mechanical / Test Description Description
Welding This Week Cumulative This Week Cumulative Conducted Passed Rejection Conducted Passed Rejection Conducted Passed Rejection Conducted Passed Rejection
(%) (%) (%) (%)

Welded 269 9162 13281.64 316701.10 Megger Test Field Density

Radiographed 169 1413 9194.00 46400.56 Continuity Test CCSDT

Rejection 10 51 2.19 27.58 Ground Rod Test Joint Test

Rejection Rate 5.92 3.609 0.02 0.06 High Pot Test Barcol Test

RT Backlog - 259 - - Loop Checking Other Test


RTFI Dispute (Nos.) Other Test

QMIS Status Quality Notifications


Request for Inspection Surveillance Non-Conformance Report Status
Violation (#) Proactive Notification This Week Cumulative
Discipline Hold/Re- Ratio Ratio
Issued (#) Cancelled (#)
Scheduled Accepted (#) Rejected (#) Acceptance % Project Phase By CL: INT CL: INT
Issued Closed Issued Closed Issued Closed Issued Closed

Civil/Structural 8 0 0 0 0 Client Issued 0 0 22 20


Construction
Mech/ Welding / Piping/Painting 201 14 0 187 0 Internal 0 0 27 26
Electrical / Instrumentation 3 0 0 0 0 Client Issued 0 0 1 0
Design &
Procurement Internal

Internal QA/QC Audit at or (Quarterly) Worksheet Status


Total For This Week 212 14 0 187 0
15% 30% 60% 90% Issued Closed Open
Previous Total 3,077 163 75 2914 7
Cumulative 3,289 177 75 3101 7
MONITORING PACKAGES , QVD'S , QSR'S & NCR'S NARRATIVE QUALITY CONTROL ACTIVITIES

Structural Test Package Status


Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2
Zone 3
Overall

Mechanical/Piping Test Package Status


Total
Description Packages Tested Reject Rejection %

Visual Test
Hydro Test
Pneumatic Test
Overall

Electrical / Instruments Test Package Status


Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2 MAJOR QUALITY CONCERN AND HIGHLIGHTS
Zone 3
Overall

QVD'S Status
Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2
Zone 3
Overall

OPEN RFI'S / SR / NCR'S AGE

Description 1 Week 2Week 3 Week 4 Week

RFI'S
Surveilance Report (Client)
NCR'S (Client)
PROJECT QUALITY DASHBOARD
(Version 003)

Project Name: Fadhili Gas Program Project Project No: 605 (Shop) Date : 24 JUNE 2017 TO 30 JUNE 2017

Client Contractor/Sub-Contractor(s) Project Progress (%) Procurement Status (#)


WEEKLY MONTHLY CUMULATIVE PO PO PO
Saudi Aramco TR/PCMC Planned Actual Planned Actual Planned Actual Planned Placed Received

Project Quality Index (%) QA/QC Personnel's


PCMC Sub-Contractor
PROCUREMENT CONSTRUCTION SHOP CONSTRUCTION FIELD OVERALL Discipline
Planned Actual Variance Planned Actual Variance
Engineer's
Inspector's

Welding & NDT Status E & I Inspection and Testing Status Civil Test Status
Joint Basis Linear Basis This Week Cumulative This Week Cumulative
Mechanical / Test Description Description
Welding This Week Cumulative This Week Cumulative Conducted Passed Rejection Conducted Passed Rejection Conducted Passed Rejection Conducted Passed Rejection
(%) (%) (%) (%)
Welded 142 1610 ─ Megger Test Field Density
Radiographed 12 181 1790.0 16533.76 Continuity Test CCSDT
Rejection 0 8 0.308 9.43 Ground Rod Test Joint Test
Rejection Rate 0.00 4.420 0.017 0.0570 High Pot Test Barcol Test
RT Backlog 5 28 Loop Checking Other Test
RTFI Dispute (Nos.) Other Test

QMIS Status Quality Notifications


Request for Inspection Surveillance Non-Conformance Report Status
Discipline Hold/Re-
Violation (#) Proactive Notification This Week
Ratio Ratio
Issued (#) Cancelled (#)
Scheduled
Accepted (#) Rejected (#) Acceptance % Project Phase By CL: INT CL: INT
Issued Closed Issued Closed Issued Closed Closed

Civil/Structural 0 0 0 0 0 Client Issued


Construction
Mech/ Welding / Piping/Painting 108 8 0 100 0 Internal
Electrical / Instrumentation 0 0 0 0 0 Design & Client Issued
Procurement Internal

Internal QA/QC Audit at or (Quarterly) Worksheet Status


Total For This Week 108 8 0 100 0
15% 30% 60% 90% Issued Closed Open
Previous Total 701 52 35 609 5
Cumulative 809 60 35 709 5
MONITORING PACKAGES , QVD'S , QSR'S & NCR'S NARRATIVE QUALITY CONTROL ACTIVITIES

Structural Test Package Status


Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2
Zone 3
Overall

Mechanical/Piping Test Package Status


Total
Description Packages Tested Reject Rejection %

Visual Test
Hydro Test
Pneumatic Test
Overall

Electrical / Instruments Test Package Status


Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2 MAJOR QUALITY CONCERN AND HIGHLIGHTS
Zone 3
Overall

QVD'S Status
Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2
Zone 3
Overall

OPEN RFI'S / SR / NCR'S AGE

Description 1 Week 2Week 3 Week 4 Week

RFI'S
Surveilance Report (Client)
NCR'S (Client)
PROJECT QUALITY DASHBOARD
(Version 003)

Project Name: Fadhili Gas Program Project Project No: 605 (Field) Date : 24 JUNE 2017 TO 30 JUNE 2017

Client Contractor/Sub-Contractor(s) Project Progress (%) Procurement Status (#)


WEEKLY MONTHLY CUMULATIVE PO PO PO
Saudi Aramco TR/PCMC Planned Actual Planned Actual Planned Actual Planned Placed Received

Project Quality Index (%) QA/QC Personnel's


PCMC Sub-Contractor
PROCUREMENT CONSTRUCTION SHOP CONSTRUCTION FIELD OVERALL Discipline
Planned Actual Variance Planned Actual Variance
Engineer's 3 1
Inspector's 16 8

Welding & NDT Status E & I Inspection and Testing Status Civil Test Status
Joint Basis Linear Basis This Week Cumulative This Week Cumulative
Mechanical / Test Description Description
Welding This Week Cumulative This Week Cumulative Conducted Passed Rejection Conducted Passed Rejection Conducted Passed Rejection Conducted Passed Rejection
(%) (%) (%) (%)
Welded 13 55 270.47 1619.67 Megger Test Field Density
Radiographed 2 9 201.28 415.14 Continuity Test CCSDT
Rejection 0 3 1.607 7.76 Ground Rod Test Joint Test
Rejection Rate% 0 50 0 1.869 High Pot Test Barcol Test
RT Backlog 5 13 Loop Checking Other Test
RTFI Dispute (Nos.) Other Test

QMIS Status Quality Notifications


Request for Inspection Surveillance Non-Conformance Report Status
Discipline Hold/Re-
Violation (#) Proactive Notification This Week
Ratio Ratio
Issued (#) Cancelled (#)
Scheduled
Accepted (#) Rejected (#) Acceptance % Project Phase By CL: INT CL: INT
Issued Closed Issued Closed Issued Closed Closed

Civil/Structural 0 0 0 0 0 Client Issued


Construction
Mech/ Welding / Piping/Painting 38 0 0 38 0 Internal
Electrical / Instrumentation 0 0 0 0 0 Design & Client Issued
Procurement Internal

Internal QA/QC Audit at or (Quarterly) Worksheet Status


Total For This Week 38 0 0 38 0
15% 30% 60% 90% Issued Closed Open
Previous Total 168 16 6 144 2
Cumulative 206 16 6 182 2
MONITORING PACKAGES , QVD'S , QSR'S & NCR'S NARRATIVE QUALITY CONTROL ACTIVITIES

Structural Test Package Status


Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2
Zone 3
Overall

Mechanical/Piping Test Package Status


Total
Description Packages Tested Reject Rejection %

Visual Test
Hydro Test
Pneumatic Test
Overall

Electrical / Instruments Test Package Status


Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2 MAJOR QUALITY CONCERN AND HIGHLIGHTS
Zone 3
Overall

QVD'S Status
Total
Description Packages Tested Reject Rejection %

Zone 1
Zone 2
Zone 3
Overall

OPEN RFI'S / SR / NCR'S AGE

Description 1 Week 2Week 3 Week 4 Week

RFI'S
Surveilance Report (Client)
NCR'S (Client)

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