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FF -FMF- 4610-01 R 0

This document outlines the hot forming procedure for CS dished heads for ARC Engineering LLC, detailing the responsibilities, reference standards, and specific steps involved in the process. It specifies the material, dimensions, and quality assurance measures, including inspections and testing requirements. The procedure ensures compliance with ASME standards and client specifications throughout the forming operation.

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Ramkumar
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0% found this document useful (0 votes)
22 views3 pages

FF -FMF- 4610-01 R 0

This document outlines the hot forming procedure for CS dished heads for ARC Engineering LLC, detailing the responsibilities, reference standards, and specific steps involved in the process. It specifies the material, dimensions, and quality assurance measures, including inspections and testing requirements. The procedure ensures compliance with ASME standards and client specifications throughout the forming operation.

Uploaded by

Ramkumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

FERROFAB FZE FF-DFP-4610-01

REVISION: 0
ENGINEERING EXCELLENCE Page 1 of 3

CS DISHED HEAD HOT FORMING PROCEDURE


CLIENT : ARC Engineering LLC.

FERROFAB JOB No : 4610

CLIENT JOB No :

CLIENT LPO No : POD 5484

DRG No : FF-A4-4020 Rev 0

JOB NAME : 2: 1 Ellipsoidal dish heads

HEAD SIZE : ID 1067mm x 50mm Nom thk x Min thk 45mm – Qty 04 No’s.

TAG No. :-

MATERIAL : SA 516 Gr.70N

0 ISSUED FOR APPROVAL (24.03.2022)

REV NO DESCRIPTION

PREPARED BY REVIEWED BY APPROVED BY

NAME: DEEPAK.F NAME: DHEERENDRA.K NAME: V.R GOMES

SIGN:

SIGN:
SIGN

DATE: 24.03.2022 DATE: 24.03.2022 DATE: 24.03.2022

FERROFAB FZE TEL: +971 4 8860070


P.O.BOX 17815 FAX: + 971 4 8860071
DUBAI, UAE E-mail: [email protected]
FERROFAB FZE FF-DFP-4610-01
REVISION: 0
ENGINEERING EXCELLENCE Page 2 of 3

CS DISHED HEAD HOT FORMING PROCEDURE


1. SCOPE: This procedure describes method for forming, inspection and
acceptance standard of dished heads by hot forming.

2. RESPONSIBILITIES: Following personnel are responsable for the


forming operation

• QC Engineer
• Production Manager

3. REFERENCE STANDARDS:
• CODE: ASME Sec VIII Div.1 ED 2019
• Approved Drawing
• FF-ITP-3960-01

4. PROCEDURE:

4.1 Forming procedure shall be in accordance with UG-79 and UCS


79 of Code: ASME SEC VIII, DIV.1, Ed: 2019. Dishes will be hot
formed at Normalizing temperature at Press point. Dish heads
are Hot Formed along with test coupons and still air cooled.
Blank to be heated along with required test
coupons up to normalizing temperature(850°-920°C). Dish
blank to be moved to press within 1-2 minutes of completion
of holding time as above, so that forming temperature
remains above 850°C until completion of work and cooling in
still air. During Hot forming the actual hot forming temperature
shall be recorded in the heat treatment chart) Mechanical testing
(tensile, Hardness & impact) shall be carried out for test coupon.

4.2 Material (SA 516 Gr. 70N) provided by Client as per client
approval Drg & TDC.

4.3 Care shall be taken during pressing to avoid any formation of


wrinkles or excessive thinning and to prevent over crowning
of the dish.

4.4 Thickness to be taken at suitable intervals with calibrated


thickness Meter.

FERROFAB FZE TEL: +971 4 8860070


P.O.BOX 17815 FAX: + 971 4 8860071
DUBAI, UAE E-mail: [email protected]
FERROFAB FZE FF-DFP-4610-01
REVISION: 0
ENGINEERING EXCELLENCE Page 3 of 3

CS DISHED HEAD HOT FORMING PROCEDURE

4.6 The dished head template to be checked for Internal & External
profile as applicable according to Client approved drawing &
these templates will be dispatched with dish & along with
calculations for the template.

4.7 The shape shall be verified using suitable template at various


forming stages for correctness profile as applicable according to
client approval drawing.

4.8 Dimensions will be as per CLIENT approved drawing and relevant


correspondence between FERROFAB FZE & CLIENT.

4.9 Tolerance and acceptance criteria will be as per UG-80 & UG-81
of Code: ASME SEC VIII,DIV. 1, Ed:2019, Client Approval
Drawing and Client specification.

4.10 After completion of hot forming, Edge preparation to be made as


per client approved drawing on the dish heads.

4.11 Internal & External surface of knuckle, SF, cut edge shall be
100% MT tested after forming.

4.12 Dimension should be taken after complete forming operation as


per approved drawing and record the dimensions in inspection
report.

4.13 After satisfactory completion of NDT and dimensional inspection


by Ferrofab FZE, Dished head will be Delivered to CLIENT.

RECORDS

• Dimensional Inspection Reports


• NDT Reports / Qualification Certificates
• Calibration certificates.

FERROFAB FZE TEL: +971 4 8860070


P.O.BOX 17815 FAX: + 971 4 8860071
DUBAI, UAE E-mail: [email protected]

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