Repair Memo ECE-12-RM-04-249

PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 2 of 24

3 Damage Assessment
3.1 Damage Description

Cracks are found in the groove marked as Inspection Area in Figure 3-1 below.

Normal Position

Inspection Position

Figure 3-1. Energy Device Illustration [1]

Any crack(s) of any length in the energy absorption system or anywhere in the backrest tube structure is
considered a damage that must be repaired following the instructions provided herein.

3.2 Part Function

The function of the energy absorption system is:

a. To prevent lumbar spine excessive loads during emergency landing conditions.

b. To support the pilot’s weight via the seat pan structure.

3.3 Impact on Part or Subassembly

A cracked energy absorption system on either a IAI pilot (LH) or a co-pilot (RH) CS means that the seat is
not airworthy. When this is cracked, it must be repaired using the repair procedure described herein.

See ARS 25-001 for a detailed review of the impact on airworthiness [3].

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 3 of 24

4 Repair Procedure
4.1 General Guidelines

All repair procedures given herein are extracted from [2].

The repair kit P/N 959.30.01.140 contains the required spare parts for this repair as shown in Table 4-1.

P/N Item Quantity Description

(Per Seat)

5PC41001-033 (1) 1 Outer Backrest Tube Machining

5PC41001-034 (51) 1 Outer Backrest Tube Machining

MS21042L4 (7) 1 Nut S/L ¼-28

MS21042L5 (30) 2 Nut S/L 5/16

MS21042L6 (44) 2 Nut S/L 3/8-24

MS21042L3 (75) 2 Nut S/L 10-32

22NKM-02 (13) 4 Nut-Hex Nylon Cap

CR3243-5-3 (21) 36 Cherry Max NAS9304B5-3 Oversize

CR3242-5-03 (23) 8 Cherry Max NAS1739B5-3

N/A N/A 2 Unserviceable Tags

Table 4-1. List of Spare Parts Required for the Repair

4.2 Approved Repair Procedure

Note the line instructions labelled with the corresponding step number followed by a “P”, designates this
instruction is specifically added by Pilatus. The Pilatus instructions do not alter the assembly procedure
given by IAI in any way.

0P. Remove the seat(s) to be repaired from the aircraft (see AMM, 25-10-01, Block 401).

1. The applicable drawings are 5PC41020/E, 5PC41800/K, 5PC41040/F, 5PC41030/J and 5PC41000/R.
Extracts from the repair drawing 5PC41000REPAIR/NEW have been included in the Figures section
according to each instruction reference.

2. Remove Cushions items (3) and (4). See Figure 10-3.

3. For seats models -501 to -504 only, disassemble the Ultralock (10) bolts and nut (24)(25). See Figure
10-1. For seats models -505 to –508, disassemble backrest (71) P/N 5PC41140-501 by removing bolts
and nut (74)(13)(73) and (75)(14)(72). See Figures 10-2 and 10-3.

4. Release belt guide fitting (46) P/N 5PC41077-001 by removing bolts and nuts as shown in Section H-H.
See Figure 10-2.

5. Release end of the cable holder (19) P/N 5PC41052-001 from both upper slider fitting (16) P/N
5PC41004-001. See Figure 10-3.

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 4 of 24

6. Release armrest fitting (9) P/N 5PC41065-001 by removing bolts (42) (43) and nuts (34) (44) per
Details B and C. See Figure 10-9.

7. Release upper sliding fitting (16) P/N 5PC41004-001 by removing bolts and nuts. See Figure 10-4.

8. Cut safety wire (18) and release 4 E.A.S. bolts items (15). Keep bolts inside holes to prevent bearing
balls (17) from falling out. See Figure 10-5.

9. Release inertia reel support (6) P/N 5PC41029-001 by removing the 10 rivets (21). Release stiffener
inertia reel support (11) P/N 5PC41064-001 by removing the eight rivets (23). See Figure 10-6.

10. Release backrest end fitting (5) P/N 5PC41008-001 by removing the eight rivets (21). See Figure 10-7.

11. Release backrest frame splice (8) P/N 5PC41003-001 by removing the eight rivets (21). See Figure
10-8.

12. Replace outer backrest tube (2) P/N 5PC41001-003 with new item (1) P/N 5PC41001-033 (LH) and
item (51) P/N 5PC41001-34 (RH). See Figure 10-8.

12P. Note BOTH backrest tubes (LH and RH) must be replaced even if just one side is cracked. Attach an
“Unserviceable” tag or sticker to the LH and RH backrest tube (2), identifying aircraft MSN, seat S/N,
flight hours and cycles, and the corresponding “LH” or “RH” tube.

13. Attach the parts (1) P/N 5PC41001-033 and (51) P/N 5PC41001-34 with item (8) P/N 5PC41003-001
with the eight rivets (21) each attachment. See Figure 10-8. Ensure the dimension 362.00 +/- 0.20
between tube centreline. Note: pay special attention to the tolerances established.

14. Slide item (16) on item (1) and (51) and attach in both places with bolts and nuts (13) and (14), using
pilot holes on tube (1) and (51). See Figure 10-8.

15. Position item (6) with rivets (21). Use pilot holes on tube (1) and (51) for location. Attach both parts
with five rivets (21) each. See Figure 10-8.

16. Attach item (11) to item (6) and item (1) and (51) using 4 rivets item (23) on each of both attachments.
Ensure dimension 362.00 +-0.20. Pay special attention to the tolerances established. See Figure 10-
8.

17. Slide both fittings item (9) on tubes item (1) and (51) (LH and RH) and attach bolts, nuts, washers,
cable item (40), and washers (44) as per Details B and C. See Figure 10-9.

18. Slide items (35) (36) on tubes item (1) until ball bearings enter the groove on tube (1) and (51). Lightly
tighten bolts items (15) as per section D-D. See Figure 10-5.

19. Position backrest sub-assembly on main tubes items (47) and (48) and attach it to the seat pan sub-
assembly. Use four rivets (21) on both attachments of item (5) as per Detail G. See Figure 10-7.

20. Ensure again that ball bearings are located in groove before tightening E.A.S. bolts (15), by applying a
torque of 48-50 lb·in. See Figure 10-5.

21. Use safety wire item (18) to secure bolts (15) as per Section D-D. See Figure 10-5.

22. Shoulder belt guide assembly: For seats -501 to –504, use bolts item (74) to connect item (46). For
seats -505 to –508, use bolts item (74) to connect item (46) and (71) as per Section H-H. See Figure
10-2.

23. Drill through both sides of the backrest support item (71) and tube item (1) and (51) holes .190 + .004
diameter, attach backrest support item (71) to backrest sub-assembly, tube item (1) and (51), using
bolts and nuts washers (75)(14)(72). See Figure 10-3.

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 5 of 24

24. Attach Ultralock item (10) using bolt and nut items (24) and (25) for seats -501 to -504 only. See
Figure 10-1.

25. Raise seat to most upper position and put in place the end of cable item (19) under item (16). See
Figure 10-3.

26. Check for smooth sliding of the seat bucket on seat base main tubes.

27. For seats -501 to –504 only, check for proper functioning of the back inclination mechanism.

28. Put in place back and seat cushions.

29P. Perform acceptance test procedure (ATP) for the seat system as per IAI/GOLAN documents 50030002
(Appendix B).

30P. Make an entry in the aircraft log book that the seat has been repaired per ECE-12-RM-04-249,
identifying the flying hours and landings.

31P. Send the removed backrest tubes to the following Pilatus address:
Pilatus Aircraft Ltd.
Andy Roth
Customer Support Manager
CH-6371 – Stans
Switzerland
Tel: +41 41 619 6208
Fax: +41 41 619 7311
Email: [email protected]
4.3 Repair by Replacing Parts

This section is not applicable.

5 Structural Substantiation
Repair by replacement for cracked energy absorption system as described within this repair memo, restores
the IAI CS structural integrity back to airworthy state.

6 Repair Classification
The repair of the IAI CS is classified as MAJOR and it is repaired by replacement of the damaged part.

7 Limitations
7.1 Maintenance Program

No special additional inspections are required.

7.2 Life Limited Parts

This section is not applicable.

7.3 Airworthiness Limitations

The repair by replacement does not constitute any change in weight and balance. Similarly, no limitations on
the flight envelope or impact on the aircraft performance and flight handling exist.

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 6 of 24

8 Pilatus Position
This repair restores the structural integrity of the IAI CS. There are no additional limitations in the flight
envelope, performance, airworthiness or changes to the Aircraft Flight Manual. Changes to weight and
balance are negligible.

9 References
[1] Service Bulletin SB 25-031 “Crew Seats – Inspection of the Bucket Assembly Tubes”
[2] 5PC41000-501REPAIR “IAI Golan Industries PC-12 Crew Seat Backrest Repair”
[3] ARS 25-001 “IAI Pilot Seat P/N 959.30.00.111 S/N 057 Backrest Failure”

10 Revisions
Issue 2: Reference to the Repair Kit P/N added.

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 7 of 24

11 Figures

Figure 11-1. Aft View of the IAI CS

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 8 of 24

Figure 11-2. Section H-H

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 9 of 24

Figure 11-3. Side View of the IAI CS

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 10 of 24

Figure 11-4. Section F-F

51

Figure 11-5. Section D-D

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 11 of 24

51

Figure 11-6. Section E-E

51

Figure 11-7. Detail G

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 12 of 24

Figure 11-8. View J

Figure 11-9. Details B and C

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 13 of 24

Appendix
A – IAI Golan Repair Procedure 5PC41000-501REPAIR

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

IAI/GOLAN - REPORT No. 15
Page 1 of 6
AUTOMATED PARTS LIST 2004-AUG-12
DWG NO. PART NO.

5PC41000REPAIR 5PC41000-501REPAIR
DESCRIPTION STATUS WEIGHT UN

PC12 CREW SEAT BACKREST RELEASED

REPAIR
SIZE
DWG NO ADCN COMP P/L REV EO NO UPDATED
5PC41000REPAIR NEW NEW 2004-AUG-08 A00

CONTRACTS CAGE CODE

DISTRIBUTION-STATEMENT-B

NEXT ASSY

PART NO. DESCRIPTION UN QNTY

ITEM NUMBERS

ITEM PART_N0 FLG QNTY UN CATALOG DESCRIPTION

1 5PC41001-033 1 EA OUTER BACKREST TUBE MACHINING

2 5PC41001-003 2 EA 049995202 OUTER BACKREST TUBE

3 5PC41080-501 1 EA 290029867 BACKREST CUSHION ASSY.

4 5PC41070-501 1 EA 290030733 PAN CUSHION ASSY.

5 5PC41008-001 2 EA 049995087 BACKREST END FITTING -OUTER

6 5PC41029-001 1 EA 049995749 INERTIA REEL SUPPORT

7 MS21042L4 1 EA 513301010 NUT S/L 1/4-28

8 5PC41003-001 1 EA 049995293 BACKREST FRAME SPLICE

9 5PC41065-001 2 EA 049995665 ARMREST FITTING

10 UL12-155SP2 1 EA 049994056 ULTRALOC SYSTEM ENIDINE INC US

11 5PC41064-001 2 EA 049995699 STIFFENER-INERTIA REEL SUPPORT

12 NAS6203-24 2 EA 520112756 BOLT HEX #10-32 L1.823

13 22NKM-02 4 EA 513706390 NUT-HEX NYLON CAP

14 NAS1149D0363J 6 EA 541133518 WASHER FLAT AL #10X.063

15 5PC41014-001 4 EA 049995459 ATENUATOR ADJASTMENT SCREW

16 5PC41004-001 2 EA 049995152 UPPER SLIDING FITTING

17 MS19060-4814 4 EA 517304069 BALL BEARING CORROSION RESIST.

18 MS20995C32 RL 679808931 WIRE,SAFETY

 Page 2 of 6
AUTOMATED PARTS LIST 2004-AUG-12
DWG NO. PART NO.

5PC41000REPAIR 5PC41000-501REPAIR

ITEM NUMBERS

19 5PC41052-001 2 EA 049995962 END CABLE HOLDER

20 5PC41045-001 2 EA 049995848 SPRING

21 CR3243-5-3 36 EA 516235702 CHERRY MAX NAS9304B5-3 O.S

23 CR3242-5-03 8 EA 516443124 CHERRY MAX NAS1739B5-3

24 NAS6204-10 1 EA 511216244 BOLT HEX 1/4-28 L0.995

26 NAS6205-48 1 EA 511205486 BOLT HEX 5/16X24 L3.438

27 NAS606-74 1 EA 521332940 SCREW PAN HEAD 3/8-24 L4.625

28 5PC41400-505 1 EA 290029057 RESTRAINT SYSTEM L.H

29 5PC41400-506 1 EA 290029263 RESTRAINT SYSTEM R.H

30 MS21042L5 2 EA 513200360 NUT S/L 5/16

31 5PC41900-503 1 EA 290029784 INBD. ARMREST ASSY

32 5PC41900-504 1 EA 290029727 INBD. ARMREST ASSY

33 5PC41600-501 1 EA 290029818 ARMREST ASSY.

34 5PC41600-502 1 EA 290029883 ARMREST ASSY.

35 5PC41006-001 1 EA 049995160 LOWER SLIDING FITTING

36 5PC41006-002 1 EA 049995129 LOWER SLIDING FITTING

38 NAS1149D0563J 6 EA 541133484 WASHER FLAT ALUMINUM ANODIZE

39 AN960-616 2 EA 514101419 WASHER FLAT

40 5PC41090-501 2 EA 049995301 CABLE ASSY

41 NAS1515M5 4 EA 546156001 WASHER TEFLON 5/16 T.063

42 NAS1580A5T52 1 EA 521615443 BOLT 100DEG 5/16-24 L3.751

43 NAS1581F6T36 1 EA 521616524 BOLT CON100 3/8-24 L2.844

44 MS21042L6 2 EA 513301002 NUT S/L 3/8-24

46 5PC41077-001 1 EA 290082742 BELT GUIDE

47 5PC41040-501 1 EA 290029628 MAIN TUBE ASSY. L.H

48 5PC41040-502 1 EA 290029677 MAIN TUBE ASSY. R.H

51 5PC41001-034 1 EA OUTER BACKREST TUBE MACHINING

53 NAS1149F0863P 2 EA 541133567 WASHER FLAT STEEL - CADMIUM

55 5PC41068-001 2 EA 049995327 MAIN TUBE CUP NORYL SE-1

57 AN960-816L 1 EA 514101559 WASHER FLAT

58 5PC41066-001 1 EA 049995657 ARMREST BUSHING

71 5PC41140-501 1 EA 290055698 BACKREST STRUCTURE ASSY

 Page 3 of 6
AUTOMATED PARTS LIST 2004-AUG-12
DWG NO. PART NO.

5PC41000REPAIR 5PC41000-501REPAIR

ITEM NUMBERS

72 MS27039-1-30 2 EA 512301649 SCREW PAN #10-32 L1.906

73 NAS1515M3 4 EA 514201581 WASHER TEFLON #10 T.063

74 MS27039-1-38 2 EA 521349399 SCREW PAN #10-32 L

75 MS21042L3 2 EA 513300459 NUT S/L 10-32

NOTES

FLAG NO NOTES

0 THE FOLLOWING PROCEDURE DISCRIBES INSTUCTIONS

0
0 FOR REPAIR A BROKEN BACKREST STRUCTURE
0 BY REPLACAMENT
01 APPLICABLE DWGS. 5PC41020/E , 5PC41800/K
01 5PC41040/F 5PC41030/J , 5PC41000/R
01 REF. DWG. FOR INSTRUCTIONS: 5PC41000REPAIR/NEW
01
02 REMOVE CUSHIONS ITEMS (3) & (4) , ZONE B6
02
03 FOR SEATS MODELS -501 TO -504 ONLY
03 DISASSEMBLE ULTALOCK'S (10) BOLTS & NUT (24)(25)
03 ZONE B3
03
03 FOR SEATS MODELS -505 TO -508
03 DISASSEMBLE BACKREST (71) P/N 5PC41140-501 BY
03 REMOVING BOLTS,NUT,WASHER (74)(13)( 73) AND
03 (75)(14)(72)
03 SEE SECTION H-H ZONE D3 , C6
03
04 RELEASE BELT GUIDE FITTING (46) P/N5PC41077-001 BY
04 REMOVING BOLTS AND NUTS PER SECTION H-H
04 ZONE D3
04
05 RELEASE END CABLE HOLDER (19) P/N5PC41052-001 FROM
05 UPPER SLIDER FITTING (16) P/N 5PC41004-001 2 SIDES
05 ZONE B5
05
06 RELEASE ARMREST FITTING (9) P/N 5PC41065-001 BY
06 REMOVING BOLTS AND NUTS PER DETAILS B AND C
06 ZONE D5
06
 Page 4 of 6
AUTOMATED PARTS LIST 2004-AUG-12
DWG NO. PART NO.

5PC41000REPAIR 5PC41000-501REPAIR

07 RELEASE UPPER SLIDING FITTING (16)P/N 5PC41004-001

07 BY REMOVING BOLTS AND NUTS.
07 SECTION F-F ZONE C1
07
08 REF. SECTION D-D ZONE A1 :
08 CUT SAFETY WIRE(18) AND RELEASE E.A.S. BOLTS
08 ITEMS (15) , 4 PLACES.
08 KEEP BOLTS INSIDE HOLES TO PREVENT BEARING BALLS
08 (17) FROM FALLING OUT.
08 SECTION D-D , ZONE B1
08
09 RELEASE INERTIA REEL SUPPORT (6) P/N 5PC41029-001
09 BY REMOVING RIVETS (21) X10 PLS.
09 RELEASE STIFFENER INERTIA REEL SUPPORT (11)
09 P/N 5PC41064-001 BY REMOVING RIVETS (23) X8 PLS.
09 SECTION E-E ZONE B1
09
10 RELEASE BACKREST END FITTING (5) P/N 5PC41008-001
10 BY REMOVING RIVETS (21) 8 PLS.
10 DETAIL-G , ZONE D2
10
11 RELEASE BACKREST FRAME SPLICE (8) P/N 5PC41003-001
11 BY REMOVING RIVETS (21) 8 PLS.
11 VIEW J , ZONE C2
11
12 REPLACE OUTER BACKREST TUBE (2) P/N 5PC41001-003
12 WITH NEW ITEM (1) P/N 5PC41001-033 (L.H)
12 AND NEW ITEM (51) P/N 5PC41001-034 (R.H)
12 VIEW-J , ZONE C2
12
13 ATTACH PARTS (1) P/N 5PC41001-033 X1
13 (51) P/N 5PC41001-034 X1
13 ITEM (8) P/N 5PC41003-001 WITH RIVETS (21) 8 PLS.
13 VIEW-J , ZONE B2
13 ENSURE DIMENSION 362.00 +- 0.20 BETWEEN TUBES
13 CENTERLINE
13
14 SLIDE ITEM (16) , ON ITEM (1) , 2 PLACES AND
14 ATTACH BOLTS , NUTS (13) (14) USING PILOT HOLES
14 ON TUBE (1)
14 REF. VIEW-J , ZONE B2
14
 Page 5 of 6
AUTOMATED PARTS LIST 2004-AUG-12
DWG NO. PART NO.

5PC41000REPAIR 5PC41000-501REPAIR

F 15 POSITION ITEM (6) WITH RIVETS (21) USE PILOT HOLES

15 ON TUBE (1) FOR LOCATION. ATTACH PARTS BY
15 RIVETS (21) 2X5 PLS.
15 VIEW-J , ZONE C2
15
16 ATTACH ITEM (11) TO ITEM (6) AND ITEM (1) USE
16 RIVETS ITEM (23) 2X4 PLS. ENSURE DIMENSION
16 362.00 +-0.20
16 VIEW-J , ZONE C2
16
17 SLIDE FITTINGS ITEM (9) X2 ON TUBES ITEM (1)
17 (L/H , R/H) AND ATTACH BOLTS,NUTS,WASHERS
17 CABLE ITEM (40) , WASHERS (44) AS PER
17 DETAILS B ,C , ZONE D5
17
18 SLIDE ITEMS (35) (36) ON TUBES ITEM (1) UNTIL
18 BALL BEARINGS ENTER THE SROOVE ON TUBE (1)
18 LIGHTLY TIGHTEN BOLTS , ITEMS (15)
18 SECTION D-D , ZONE B1
18
19 POSITION BACKREST SUB-ASSEMBLY ON MAIN TUBES
19 ITEMS (47) , (48) AND ATTACH TO SEAT PAN SUB-ASSY.
19 ON ITEMS (5) , USE RIVETS (21) X4 2PLS. AS PER
19 DETAIL-G , ZONE D2
19
20 ENSURE AGAIN THAT BALL BEARINGS ARE LOCATED IN
20 GROOVE BEFORE BOLT TIGHTENING
20 TIGHT E.A.S BOLTS (15) REF. SECTION D-D ZONE B1
20 BY APPLYING TORQUE OF 48-50 LB*IN
20
21 USE SEFTY WIRE , ITEM (18) TO SECURE BOLTS (15)
21 SECTION D-D , ZONE B1
21
22 SHOULDER BELT GUIDE ASSY :
22 FOR SEAT NO. -501 TO -504 : USE BOLT,NUT
22 WASHER, ITEM (74) (13)(73) TO CONNECT ITEM (46)
22
22 FOR SEATS -505 TO -508 : USE BOLTS ITEM (74) TO
22 CONNECT ITEM (46)&(71)
22 SECTION H-H , ZONE D3
22
23 DRILL THROUGH BACKREST SUPPORT ITEM (71) AND
 Page 6 of 6
AUTOMATED PARTS LIST 2004-AUG-12
DWG NO. PART NO.

5PC41000REPAIR 5PC41000-501REPAIR

23 TUBE ITEM (1) HOLES .190 +.004 DIA , 2 SIDES

23 ZONE C5
23 ATTACH BACKREST SUPPORT ITEM (71) TO BACKREST
23 SUB-ASSEMBLY (TUBE ITEM (1) ), USE BOLTS,NUTS
23 WASHERS (75)(14)(72)
23 ZONE C6
23
24 ATTACH ULTRALOCK ITEM (10) USING BOLT , NUT
24 ITEMS (24),(25) FOR SEATS -501 TO -504 ONLY.
24 ZONE B3
24
25 RAISE SEAT TO MOST UPPER POSITION AND PUT IN
25 PLACE THE END OF CABLE ITEM (19) UNDER ITEM (16)
25 ZONE C5
25
26 CHECK FOR SMOOTH SLIDING OF THE SEAT BUCKET
26 ON SEAT BASE NAIN TUBES.
26
27 FOR SEATS -501 TO -504 CHECK FOR PROPER FUNCTIONG
27 OF THE BACK INCLINATION MECHANISM.
27
28 PUT IN PLACE BACK AND SEAT CUSHIONS.
28
29 PERFORM ACCEPTANCE TEST PROCEDURE (ATP)
29 FOR THE SEAT SYSTEM , AS PER IAI/GOLAN
29 DOCUMENTS 50030002

SIGNATURES

DOC AUTHOR: KAZES M. DATE: 2004-JUL-06

GAL Y. 2004-JUL-06
DOC CHECK: DATE:
 Repair Memo ECE-12-RM-04-249
PILATUS AIRCRAFT LTD SB 25-031 - IAI Crew Seat Backrest Repair 16-Aug-04, Issue 2
STANS SWITZERLAND Procedure Page 20 of 24

B – IAI Golan Acceptance Test Procedure 50030002

Printed 16-Aug-04 10:38 ec_m04249.doc Original @ Team of Author

Israel Aircraft Industries Ltd. Doc. No. 50030002 / REV. C
Military Aircraft Group Page 1 OF 3

PILATUS P C - 12
CREW SEAT

SUBJECT : ACCEPTANCE TEST PROCEDURE

FOR IAI P/N : 5PC41000-507/508

DWG. NO. : 5PC41000

Report No. 50030002 , Rev. C

(Former Number : 5320/300/076)

PREPARED BY : Avi Attias DATE : 28/07/1998

Revised By : Yossi Gal DATE : 24/07/2000

APPROVED BY : Y. Linder DATE :12/08/2004

Mobile Post Ramat Hagolan 12944, ISRAEL

Tel. 972-4-6763263 ; Fax 972-4-6763685
e-mail : [email protected]
Israel Aircraft Industries Ltd. Doc. No. 50030002 / REV. C
Military Aircraft Group Page 2 OF 3

Following is the Acceptance Test Procedure for the PC-12 Crashworthy Crew
Seat as a final verification of the design compliance.

1. GENERAL

The Crew Seat (P/N 5PC41000-507/-508) will be checked for functional performance:

2. PURPOSE

Verification of seat compliance to the design.

3.2 FUNCTIONAL CHECK

3.2.1 Check the seat for free horizontal movement (FWD-AFT) between the
stoppers and locking in the right positions in the test stand rails while sitting
on the seat. Check the locks for easy engagement and disengagement in the
right positions.

3.2.2. Check a free vertical movement. Check the locks for easy engagement and
disengagement in the right positions.

3.2.3. Check for free angular movement of the backrest and verify backrest locking
in any selected position. (Applicable for seats –501 and –502 only).

3.2.4. Check the free tilting of the seat pan with no damage of the upholstery until
backrest and seat pan.
Upholstery will make contact.

3.2.5. RESTRAINT SYSTEM

Check for proper functioning and installation of the restraint system :

- Locking and un-locking of the buckle.

- Free rotation of the end-fittings

against the seat structure.

- Right installation of the fixed lap belt to the central buckle .

Mobile Post Ramat Hagolan 12944, ISRAEL

Tel. 972-4-6763263 ; Fax 972-4-6763685
e-mail : [email protected]
Israel Aircraft Industries Ltd. Doc. No. 50030002 / REV. C
Military Aircraft Group Page 3 OF 3

3.2.6 Weigh the seat and verify that it does not exceed the contract weight.

4. APPEARANCE

4.1 Verify intact upholstery and surface finish.

4.2 Check placard left-hand right-hand compliance with seat.

*********************************************
Seat S/N :________ WEIGHT: ____________

CHECK : ___________ DATE : ____________

Mobile Post Ramat Hagolan 12944, ISRAEL

Tel. 972-4-6763263 ; Fax 972-4-6763685
e-mail : [email protected]