SOP No: PRD/2/14

Issue Date: 15/03/2022

Rev No: N/A
Rev Date: N/A
Page No: 01

PURPOSE & SCOPE RESPONSIBILITES

To ensure the fusible interlining attached on garments as per  Quality Manager, Production
customer requirement based on fabric nature and supplier data Manager, Fusing Operated, In-charge
sheet. Bonding strength test is the process to make sure the and Product safety officer are
interlining attached on the garments according to the responsible to conduct these work
requirements. activities.
‡dweª‡Ki aib, B›UvijvBwbs mieivnKvixi WvUv mxU Ges evqv‡ii Pvwn`v Abymv‡i ‡KvqvwjwU g¨v‡bRvi, ‡cÖvWvKkb g¨v‡bRvi,
B›Uvijvwbs Mv‡g©›U‡m mshy³ n‡q‡Q Zv wbðZ Kiv| ewÛs †÷ªš’ †U‡ói gva¨‡g BbPvR© Ges wdDwRs Acv‡iUi, ‡cÖvWvK †mdwU
Mv‡g©›U‡m B›UvijvBwbs wi‡Kvqvi‡g›U Abymv‡i mwVK Av‡Q Zvi wbwðZv cÖ`vb K‡i| Awdmvi KvRwU Kivi Rb¨ `vqe× _vK‡e|

PROCEDURE
1. Before state the work the machine should be well cleaned including the adjacent of machine table and ensue
that there have no hard or metal objects in front of the machine or machine adjacent table
KvR ïiæ Kivi c~‡e© †gwkb, †gwk‡bi Av‡kcv‡k Ges †gwkb msjMœ †Uwej fv‡jvfv‡e cwi®‹vi K‡i wb‡Z n‡e Ges jÿ¨ ivL‡Z n‡e
†gwk‡bi m¤§y‡L I †gwkb msjMœ †Uwe‡j †Kv‡bv cªKvi avZe wKsev k³ `ªe¨ bv _v‡K|
2. Before starting the work, the data sheet must be collected and set-up the machine according to the data sheet
and the data sheet must be hung with the machine.
KvR ïiæi c~‡e© Aek¨B WvUv kxU msMÖn K‡i WvUv kxU Abyhvqx †gwkb †mU-Avc Ki‡Z n‡e Ges WvUv kxU †gwk‡bi mv‡_ Szwj‡q
ivL‡Z n‡e|
3. Should be the machine left, right and middle rollers of specific temperature, pressure and time.
‡gwk‡bi ‡ivjvi¸wji evg, Wvb Ges wg‡Wj Gi wbw`©ó ZvcgvÎv, Pvc I mgq cixÿv K‡i †`L‡Z n‡e|
4. 4Use thermo strips to check the machine temperature
‡gwk‡bi ZvcgvÎv cixÿv Kivi Rb¨ _v‡g©vw÷ªc e¨envi Kiv nq|
5. Make the mock up which size have 17×7 cm.
GKwU †gvKvc wb‡Z n‡e| †gvKv‡ci mvBR 17*7 †mw›UwgUvi|
6. Make the mock-up by using interlining.
B›UvijvBwbs, †gvKv‡ci mv‡_ w`‡Z n‡e|
7. Note that the gum or glue side of the interlining must be facing the mock-up part. If the gum or glue side is
reversed, it will stick to the belt and rollers of the machine instead of to the parts.
jÿ¨ ivL‡Z n‡e B›UvijvBwbs Gi Mvg ev AvVvi mvBW Aek¨B †gvKv‡ci cv‡U©i w`‡K _v‡K| Mvg ev AvVvi mvBW D‡ëv n‡j Zv
cvU©‡m bv †j‡M †gwk‡bi †eë Ges †ivjv‡i †j‡M hv‡e|
8. Thermo strip should be used between mock-up and interlining.
_v‡g©vw÷ªcwU †gvKvc Ges B›UvijvBwbs Gi gvSLv‡b e¨envi Ki‡Z n‡e|
9. Thermo strip with mock-up should be placed in the middle of the machine belt and pass through the rollers of
the machine and Digital thermal Metter wire should be placed on the right and left sides of the machine and
calculated the temperature.
‡gvKvc mn _v‡g©vw÷ªcwU †gwkb †e‡ëi gvSLv‡b Ges wWwRUvj ZvcgvÎv cwigvcK Zvi `yBwU †gwk‡bi Wvb Ges evg cv‡k w`‡Z
n‡e I †gwk‡bi ZvcgvÎv MbYv Kiv‡Z n‡e|
10. After complete of fusing, the bonding test of mock-up and interlining should be done with fusing bond
strength test machine as per data sheet.
wdDwRs m¤úbœ n‡q †M‡j WvUv kxU Abyhvqx wdDwRs eÛ †÷ªš’ ‡U÷ †gwkb w`‡q †gvKvc Ges B›UvijvBwbs Gi ewÛs †U÷ Ki‡Z
n‡e|
11. Temperature check and bonding test report should be preserved.
ZvcgvÎv †PK Ges ewÛs †U÷ wi‡cvU© msiÿY Ki‡Z n‡e|
12. Should be checked for any color bleeding, bubbling, glue-marks.
‡Kv‡bv Kvjvi weøwWs, evewjs, Møy-gvK© Av‡Q wKbv †PK Ki‡Z n‡e|
13. All the above test begin bulk production.
Gici evé †cÖvWvKkb ïiæ Ki‡Z n‡e|

How to machine operate:

 SOP No: PRD/2/14
Issue Date: 15/03/2022
Rev No: N/A
Rev Date: N/A
Page No: 01

A) No body operated the machine without fusing operator.

wdDwRs Acv‡iUi Qvov Ab¨ †KD †gwkb Pvjv‡Z cvi‡e bv|
B) The operator needs to know the temperature, pressure and time of his running job.
Acv‡iUi‡K Zvi ivwbs Kv‡Ri ZvcgvÎv, Pvc Ges mgq m¤ú‡K© Rvb‡Z n‡e|
C) Fusing machine should be calibrated and reported every alternative two hours per.
wdDwRs †gwkb cªwZw`b 2 evi K¨vwj‡eªkb Ki‡Z n‡e Ges wi‡cvU© Ki‡Z n‡e|
D) Fusing should be done according to style wise
÷vBj Abyhvqx wdDwRs Ki‡Z n‡e|
E) Machine belts should be cleaned with cleaning powder at least 2 times per shift (15 minutes before break
and 15 minutes before rest).
‡gwk‡bi †eë cªwZ wkd‡U Kgc‡ÿ 2 evi wK¬wbs cvDWvi w`‡q cwi®‹vi Ki‡Z n‡e (ga¨weiwZi 15 wgwbU Av‡M Ges QzwUi 15
wgwbU Av‡M)|
F) If anything sticks to the machine belt or roller, it must be cleaned.
‡gwkb †eë ev †ivjvi G wKQz †j‡M _vK‡j Zv cwi®‹vi Ki‡Z n‡e|
G) While fusing, cutting parts should be left behind 1. More than one part cannot be released at the same
time. Leaving too many parts at once can tear the machine's belt.
wdDwRs Kivi mgq 1 wcQ K‡i KvwUs cvU©m Qvo‡Z n‡e| G‡Ki AwaK cvU©m GKmv‡_ Qvov hv‡e bv| GKmv‡_ AwaK cvU©m
Qvo‡j †gwk‡bi †eë wQu‡o †h‡Z cv‡i|
H) If the power goes off while the machine is running and any parts remain inside, they must be manually
turned out by the handle.
‡gwkb Pjv Ae¯’vq we`¨yr P‡j †M‡j Ges †m mgq †Kv‡bv cvU©m wfZ‡i i‡q †M‡j Zv n¨v‡Ûj w`‡q g¨vbyqvjx Av‡¯Í Av‡¯Í Nywi‡q
†ei Ki‡Z n‡e|
I) Cannot move away from working machine by placing to a bundle on a table adjacent. Then at any time the
bundles or work together enter the machine and the belt can be torn.
‡Kv‡bv ev‡Ûj ev KvR †gwkb msjMœ †Uwe‡j †i‡L `~‡i m‡i hvIqv hv‡e bv| Zvn‡j †h †Kv‡bv mgq D³ ev‡Ûj ev KvR
GKmv‡_ †gwk‡b Xz‡K †eë wQu‡o †h‡Z cv‡i|
J) If there are any bad sounds or the machine vibrates while the machine is running, stop the machine
immediately and call the mechanic.
‡gwkb PjvKv‡j †Kv‡bv Lvivc kã ev †gwkb †Ku‡c DV‡j mv‡_ mv‡_ †gwkb eÜ K‡i †gKvwbK †K WvK‡Z n‡e|
K) Care must be taken while working on the machine, that the belt does not move to one side; If it is seen
then immediately stop the machine and call the mechanic.
‡gwk‡b KvR Kivi mgq jÿ¨ ivL‡Z n‡e, †eë †hb GK mvB‡W m‡i bv Av‡m; hw` Zv †`Lv hvq Zvn‡j mv‡_ mv‡_ †gwkb eÜ
K‡i †gKvwbK †K WvK‡Z n‡e|
L) The machine cannot be turned off in hot mode except in an emergency, in which case the timer (yellow
switch) must be pressed. Then the heater will be turned off and the machine will slowly cool down and
automatically shut off.
Riæix cÖ‡qvRb e¨vZxZ †gwkb Mig Ae¯v’&q eÜ Kiv hv‡e bv, †m‡ÿ‡Î UvBgvi (njy` myBP) wUc‡Z n‡e| Zvn‡j wnUvi eÜ
_vK‡e Ges Av‡¯Í Av‡¯Í †gwkb VvÐv n‡q A‡Uv‡gwUK eÜ n‡q hv‡e|

Required Materials:
 Testing fabric (dimensions- 17 cm length and 7 cm width) along length in machine direction.
†Uw÷s †dweªK (cwigvY- 17 †m.wg. •`N©¨ Ges cÖ¯’ 7 ‡m.wg.) †gwkb Awfg~‡L •`N©¨ eivei|
 Testing interlining (slightly smaller all around than the testing fabric, so that the interlining is not damaged
by the conveyor belt).
†Uw÷s B›UvijvBwbs (†Uw÷s †dweªK Gi †P‡q Pviw`‡K mvgvb¨ GKUz †QvU, hv‡Z Kb‡fqi †eë Øviv B›UvijvBwbs ÿwZMÖ¯’ bv
nq)|
 Thermo strip and Temperature measuring digital Metter.
_v‡g©vw÷ªc ev ZvcgvÎv cwigvcK ¯^qswµq wgUvi|
 A small piece of fabric, which lies between the fabric and the interlining.
GK UzK‡iv †QvU †dweªK, hv †d«weK I B›UvijvBwbs Gi gvSLv‡b _vK‡e|
 Bonding Strength test Metter.
ewÛs kw³ †Uó wgUvi
 SOP No: PRD/2/14
Issue Date: 15/03/2022
Rev No: N/A
Rev Date: N/A
Page No: 01

Working procedure of temperature check:

 A small piece of fabric and thermal strip should be placed between the testing fabric and the testing
interlining. The thermal strip reading should be oriented towards the testing fabric.
‡QvU UzK‡iv †dweªK I _vg©vjw÷ªcwU, †Uw÷s †dweªK Ges †Uw÷s B›UvijvBwbs Gi gvSLv‡b ivL‡Z n‡e| _vg©vjw÷ª‡ci wiwWs †hb
†Uw÷s †dweª‡Ki w`K Awfgy‡L _v‡K|
 Cut along the sides of the thermal strip after fusing.
wdDwRs Kivi ci _vg©vjw÷ª‡ci cvk eivei KvU‡Z n‡e|
 The black square spot of maximum temperature on the thermal strip should be marked, indicating the fusing
temperature. The fuse line temperature is the temperature at which the adhesive is dot during the fusing
process. So thermal strip, fabric and interlining should be kept in between for proper sizing.
_vg©vjw÷ªcwU‡Z m‡e©v”P ZvcgvÎvi Kv‡jv eM©vKvi `vMwU wPwýZ Ki‡Z n‡e, hv wdDwRs ZvcgvÎv wb‡`©k K‡i| wdDRjvBb
ZvcgvÎv n‡jv H ZvcgvÎv hv wdDwRs cª‡mm PjvKvjxb GW‡nwme Gi WU wn‡m‡e _v‡K| myZivs mwVK gv‡ci Rb¨ _vg©vjw÷ªc,
†d«weK I B›UvijvBwbs Gi gv‡S ivL‡Z n‡e|
Fusing bond strength Check methodology
 The fusing sample fabric is 5 cm. Cut wide.
wdDwRs Kiv bgybv †dweªKwU 5 †m.wg. PIov K‡i †K‡U wb‡Z n‡e|
 The outer fabric should be folded and sewn into a loop or punched so that the spring balance can be
inserted into the hook, loop or hole.
evwn‡ii †dweªK fuvR K‡i jyc AvKv‡i †mjvB K‡i wb‡Z n‡e A_ev wQ`ª K‡i wb‡Z n‡e hv‡Z ¯úªxs e¨v‡jÝ Gi ûK, jyc ev wQ‡`ªi
wfZ‡i XzKv‡bv hvq|
 After inserting the spring balance into the hook, loop or hole, the set-up should be leveled on the table. Then
hold the spring balance along the table with one hand and hold the short piece of fabric with the other hand
and pull the fabric 2 inches or 5.08 cm for 10 seconds. Have to pull Then note the reading of the spring
balance.
¯úªxs e¨v‡jÝ Gi ûK, jyc ev wQ‡`ªi wfZ‡i XzKv‡bvi ci †Uwe‡ji Dci †mU AvcwU mgvb fv‡e ivL‡Z n‡e| Zvici GKnv‡Z
¯úªxs e¨v‡jÝwU †Uwej eivei ai‡Z n‡e Ges Ab¨ nv‡Z †QvU †dweªKwU ai‡Z n‡e Ges 10 †m‡KÛ mgq a‡i †dweªKwU 2 Bw ev
5.08 †m.wg. Uvb‡Z n‡e| Gici ¯úªxs e¨v‡jÝ Gi wiwWs †bvU Ki‡Z n‡e|
 The spring balance reading should be checked against the strength given in the data sheet. If the interlining
does not tear within that time according to the strength given in the data sheet then the strength is correct.
And if it is torn then the strength is not right.
¯úªxs e¨v‡jÝ Gi wiwWs, WvUv kx‡U cÖ`Ë †÷ªš’ Gi mv‡_ wgwj‡q †`L‡Z n‡e| hw` B›UvijvBwbswU D³ mg‡qi wfZ‡i WvUv kx‡U
cÖ`Ë †÷ªš’ Abyhvqx wQu‡o bv Av‡m Zvn‡j †÷ªš’ wVK Av‡Q| Avi hw` wQu‡o Av‡m Zvn‡j †÷ªš’ wVK †bB|

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