Wireless Dual Vibration Sensor for Motor Monitoring https://store.ncd.io/product/c1d2-industrial-iot-wireless-2-...

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Wireless 2-Channel Vibration Temperature Sensor

V3 C1D2 Certified for Hazardous Environments

1. 2. 3. 4. 5. �.

7.
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• C1D2 Certi�ed Temperature Sensor for Hazardous Locations

◦ Group A, B, C, and D Certi�cation
• Dual Sensor Probe for Multi-Machine Monitoring
• Industrial Grade 3-axis Vibration Sensor with ±16g Range
• Calculates RMS and MAX g Vibration
• Calculates RMS Velocity Vibration
• Calculates RMS Displacement
• Calculates Peak Vibration Frequency
• Raw Time Domain Data for FFT analysis
• In Built FFT Analysis
• Noise Removal using Low-pass And High Pass Filter
• Frequency Range (Bandwidth) 1.56Hz ~ 6.4kHz
• Frequency Range (Bandwidth) up to 8,000 Hz In Time Domain Mode
• Sample Rate up to 25,600Hz
• Encrypted Communication with 2 Mile Wireless Range
• Internal Antenna for Long Range 900MHz Communications
• Vibration Probe Operating Temperature Range -40 to +125 °C
• Wall-Mounted or Magnet Mounted IP65 Rated Enclosure
• Vibration Sensor with External Probe Option
• Multiple Probe Mounting Option 1/4 NPT, 1/4-28 UNF, And Magnet Mount
• Many Gateway and Modem Options Available

Wireless Sensor Endpoints – Send Sensor Data to (https://store.ncd.io/wireless-sensor-


Gateways and Modems endpoints/)

Wireless Sensor Battery Life – What to Expect from Battery (https://store.ncd.io/wireless-sensor-

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Powered Sensors battery-life/)

Wireless Sensor Frequencies – Learn Frequencies, (https://store.ncd.io/wireless-sensor-

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Range and Regions frequencies-wireless-range/)

Wireless Sensor Security – Learn How NCD Wireless Sensors (https://store.ncd.io/wireless-sensor-

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are Encrypted security/)

SKU: PR55-61N_C1D2
UPC: 689860069954
Country of Origin: US
HTS Code: 854231

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Description

Discover the fascinating world of

vibration sensors for predictive
maintenance and control. Join us as we
delve into the cutting-edge technology
that empowers system integrators to
optimize performance and prevent
downtime.

NCD’s new C1D2 certi�ed long range wireless Dual-Channel vibration sensor represents a
�rst for long range wireless IoT sensors designed speci�cally for use in hazardous
environments. With C1D2 Group A, B, C, and D certi�cation, this long range wireless
vibration sensor is speci�ed for use in hazardous environments where potentially explosive
gasses, dust, �bers, or �ammable vapors may be present. This includes hazardous gases
and vapors that may contain Acetylene, Hydrogen, Ether, Ethyl, Ethelene, Gasoline, Acetone,
Ammonia, Benzene, Butane, Methanol, and Propane. NCD’s C1D2 certi�ed sensors are the
only long range wireless products available on the market today that may be used in
chemical plants, oil and gas re�neries, paint shops, cleaning facilities, mills, �our silos,

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mining, and loading facilities for �ammable gases, liquids, and solids.

With an integrated antenna and up to a 2-mile range using a wireless mesh networking
architecture, this sensor incorporates a 900MHz 128-Bit AES encrypted transceiver that
sends data at user-de�ned intervals over long distances to a wireless gateway. This IoT
Vibration Sensor goes to sleep between transmissions to minimize power consumption
and prolong battery life. Incorporating a 16-bit Vibration and Temperature sensor, this
sensor transmits highly accurate vibration data at user-de�ned intervals. These all-in-one
vibration sensors (https://ncd.io/blog/vibration-sensors/) can send computed results
thanks to inbuilt FFT and also RAW data for further processing on the user end.

The Industrial IoT Wireless Vibration Temperature Sensor V3 is packed with features like
Acceleration calculation, Velocity Calculation, and Time Domain Data Analysis For FFT.
User con�gurable Data aggregation interval ranging from 1 second to 10 seconds.

The Industrial IoT Wireless Vibration Temperature Sensor V3 samples 2048 samples each
Axis and then calculates RMS and maximum vibration readings. This sensor combines the
information with temperature data in a data packet, and transmits the result to modems
and gateways within wireless range. Once transmission is complete, the vibration sensor
(https://ncd.io/blog/vibration-sensors/) goes back to sleep – thus minimizing power
consumption.

The on-board IoT Vibration Sensor is rated for -40°C to 85°C or -40°F to 185°F. This
Industrial IoT Wireless Vibration Sensor Transmitter is Powered by just 6 AA batteries
(included) with an operational battery life 5 Years. This sensor includes a programmable
transmission interval. Between transmissions, this sensor will go to sleep, extending the
life of the batteries. This sensor typically sends a transmission every 10 minutes with a
600 Second transmission interval. Up to 5 years of battery life may be achieved depending
on environmental conditions and the transmission interval you choose.

The NCD Long Range Industrial Wireless IoT Vibration Sensor has one of the longest
ranges, highest accuracies, longest battery life, and best security features on the market
today. NCD is the only manufacturer of a complete ecosystem of C1D2 certi�ed long
range wireless sensors with an open protocol for integration into any software system. To
help get you started, use a NCD Gateway running Node-RED to receive and decode the long
range wireless transmissions generated by this sensor. Use Node-RED to patch into any
cloud platform with minimal programming. Communicate to your own MQTT server or use
a common IoT platform such as AWS® and Microsoft Azure®. Node-RED offers the
�exibility to handle just about any cloud platform imaginable or keep your data on your own
server without using a 3rd party ecosystem. NCD wireless sensor protocols allow you to
keep data secure and private or integrate with any cloud platform of your choice!

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• Ideal for Wireless Vibration Measurement of Motors, Pumps, Compressors

• Wireless Industrial Vibration of Robotic Equipment, Conveyors, and Transport
Vehicles
• Machine Health Monitoring for a Predicative Maintenance System
• Future Fail Detection for Industrial Machines
• Vibration Monitoring of Conduits, Pipes, and Air Passages
• Vibration and Temperature Monitoring for AWS, Azure, and Losant

• Preventive Maintenance of Industrial Conveyor Belt Failure Analysis (https://ncd.io/

blog/preventive-maintenance-of-conveyor-belt-failure-analysis/)
• Harnessing The Power of Predictive Maintenance in HVAC Systems (https://ncd.io/
blog/harnessing-the-power-of-predictive-maintenance-in-hvac-systems-vibration-
analysis-of-cooling-towers/)
• Vibration Analysis Data in Detail (https://ncd.io/blog/vibration-analysis-data-in-
detail/)
• Understanding Wireless Vibration Analysis (https://ncd.io/blog/understanding-
wireless-vibration-analysis-key-concepts-in-measurement-methods-and-sensor-
types/)
• Monitoring Pumps Health Using Wireless Vibration Sensors (https://ncd.io/blog/
monitoring-pumps-health-using-vibration-sensors/)

Here are some recommended vibration standards, you can compare these readings with
our Long Range IoT Wireless Vibration Temperature Sensor to determine if your device is
operating properly or if it may require service (note that actual equipment and application
may vary):
A. 0.01g or Less & 0.5mm/sec or Less — Excellent condition, No action required
B. 0.35g or less & 0.8mm/sec or Less — Good Condition, No action required unless the
machine is noisy or running at abnormal temperature
C. 0.5g or less & 2.0mm/sec or Less — Fair Condition, No action required unless the
machine is noisy or running at abnormal temperature
D. 0.75g or More & 5mm/sec or Less — Rough Condition, possible action required if
machine is noisy and also check the bearing temperature
E. 1g or More & 7.5mm/sec or Less — Very Rough Conditions, further analysis and see if
its doing this continuously. Also check for noise and temperature
F. 1.5g or More & 12.0mm/sec or Less — Danger Level, there is de�nitely a problem in the
machine or installation. Also check the temperature Log
G. 2.5g or More & 18mm/sec or Less — Shut-down the Machine immediately and look for
possible causes. Call a technician for immediate repair
For Heavy Machinery these readings could be 1.5 times to 2 times more than listed above.

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D. 0.75g or More— Rough Condition, possible action required if machine is noisy and also
check the bearing temperature

E. 1g or More — Very Rough Conditions, further analysis and see if its doing this
continuously. Also check for noise and temperature

F. 1.5g or More — Danger Level, there is de�nitely a problem in the machine or installation.
Also check the temperature Log

G. 2.5g or More — Shut-down the Machine immediately and look for possible causes. Call a
technician for immediate repair

For Heavy Machinery these readings could be 1.5 times to 2 times more than listed above.

1X — Normal ( if the peak is at 1 times of motor running frequency)

1X — if increase over time — unbalance
1X,2X,3X — 2X max — Misalignment
1X,2X,3X,4X,5X — Looseness
3X,6X,9X,12X — Bearing
1X — period will increase — resonance

Change in velocity — unbalance, misalignment or looseness

Change in Acceleration — indicates issues with bearing

We realize that the Industrial Wireless version and the Long Range IoT version seem very
similar and in fact are. The Industrial Wireless line has a few improvements over its
counterpart in the Long Range Wireless line in form and �t, but maintain the same
function. Industrial Wireless versions may have a longer battery life, optional off-board
sensors, more accurate readings, and other frequency ranges.

900 MHz X X X

868 MHz Option X X

2-Mile Range X X X

Battery Powered X X X

Optional External Power X X X

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Wireless Mesh Capabilities X X X

IP65/Outdoor Rated X X

Magnetic Mounting X Optional X

Attachments

External Sensor Probe Optional X

Acceleration Measurement X X X

Velocity Measurement X

Displacement X

Time Domain X X

FFT X

Frequency Measurement X

OTA X

FIIR Filters X

Con�gureable Frequency Range X X

Con�gurable Sample Duration X

1/4 NPT Housing X

1/4 – 28 UNF Houseing X

Class 1, Division 2 is a hazardous location rating system that indicates where �ammable
gases, vapors, or combustible dust may be present. It also speci�es the types of
technology that are safe to use in these environments. Class 1, Division 2 locations are
places where �ammable liquids or gases are used, processed, or handled. These liquids or
gases are usually kept in closed systems or containers, and can only escape if the systems
or containers deteriorate or rupture. Under normal operating conditions, a Class 1, Division
2 location shouldn’t have an explosive atmosphere, but it may occur brie�y during
maintenance or repair activities, or if a container or vessel accidentally ruptures.

Class 1, Division 2 equipment must meet strict hazardous location rating requirements to
ensure it can safely operate in these environments. This compliance can help improve
workplace safety and reduce the risk of accidents. Select NCD sensors are Class 1,
Division 2 certi�ed for hazardous environments and can prevent ignition in atmospheres
that may contain explosive gases or vapors.

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NCD C1D2 Certi�ed Sensors are certi�ed for use in groups A, B, C, and D. A list of groups
and their associated environments are listed below.
Group A contains only acetylene.
Group B includes hydrogen, gases with more than 30% hydrogen by volume, butadiene,
ethylene oxide and propylene oxide.
Group C includes acetaldehyde, cyclopropane, diethyl ether, and dimethyl hydrazine.
Group D includes gasoline, acetone, ammonia, benzene, butane, methane, propane,
alcohols and other more commonly encountered compounds.

C1D2 certi�cation is required for electrical equipment in the oil and gas production, plant,
pipeline, and transportation industries. Class 1 Division 2 (C1D2) certi�cation is also
required in industries where there is a potential for �ammable gases, vapors, dust, or �bers
to be present. These industries include:
• Chemical plants
• Oil and gas re�neries
• Paint shops
• Cleaning facilities
• Mills
• Flour silos
• Mining
• Loading facilities for �ammable gases, liquids, and solids
• Glue factories
• Oil rigs
• Oil pipelines

• Hazardous Location Long Range Temperature Vibration Sensor

• C1D2 Certi�ed for Use in Hazardous Environments
• Factory Floor Temperature and Vibration Monitoring
• Oil and Gas Industrial Vibration Monitoring
• Factory Machine Vibration Monitoring System
• Motor Temperature Vibration Monitoring System
• Wireless Temperature Vibration Sensor for Machine Monitoring
• Temperature Vibration Sensor For Device Control Application
• For Use with NCD Long Range Wireless Gateways
• Wireless Temperature Vibration Monitoring for AWS® and Azure®

Drawings

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