Kee

Line
S A F E T Y A T T H E H I G H E S T L E V E L

KeeLine II Instructions for Use Manual

 Kee
Line Contents
SECTION CONTENTS PAGE SECTION CONTENTS PAGE
1 INTRODUCTION 1 5.4 System Plaque 15
1.1 Validity 1 5.5 Extremity Assemblies 15
1.2 Authorised Agent 1 5.6 Intermediate Assemblies 16
1.3 Compatibility 1 5.7 Corner Assembly 16
1.4 Health & Safety 1 5.8 Wire Installation 17
1.5 Familiarisation 1 5.9 Postanka Mounted Systems 18
1.6 Certifying Body 1 5.10 Wall & Steelwork Mounted Systems 18
1.7 Anticipated Life 1 5.11 Single Point Anchor Assembly 20
1.8 Safeguarding the Instruction For Use Manual 1 5.12 Installation of the KeeLine Overhead System 20
1.9 Copyright 1 6 GENERAL GUILDANCE FOR USING KEELINE 21
1.10 Amendment Service 1 6.1 General 21
1.11 Modifications to the KeeLine System 1 6.2 Exclusion Zone 21
1.12 Definition of Authorised Person 1 6.3 Number of Users 21
1.13 Definition of Trained Person 1 6.4 Pre-use Checks 21
1.14 Use in Accordance with Regulations 2 6.5 Attaching the Traveller 22
1.15 Incorrect Use 2 6.6 System Plaques 23
1.16 Operators Duty of Care 2 7 EXAMINATION, MAINTENANCE & STORAGE 23
1.17 Medical Condition of Users 2 7.1 Instructions for Periodic Examination 23
1.18 Personnel Requirements 2 7.2 Swageless Wire Termination 23
1.19 Rescue 3 7.3 Maintenance & Storage 23
1.20 Atmospheric Conditions 3 8 INSTRUCTIONS FOR REPAIR / REPLACEMENT 24
1.21 Contaminated Surfaces 3 9 RECORDS 24
2 BASIC SAFETY INSTRUCTIONS 3 10 GENERAL WARNINGS 24
3 COMPONENT PARTS 4 10.1 Alterations 24
4 LAYOUT 10 10.2 Unintended Use 24
4.1 Restraint Systems 10 10.3 Safety of Combined Components 24
4.2 Fall Arrest Systems 10 10.4 Minimise Any Free Fall Potential 24
4.3 Minimum Height of KeeLine Overhead System
®
10 10.5 Free Space Beneath the User 24
4.4 Minimum clear free fall distance 11 10.6 Personal Issue Equipment 24
5 INSTALLATION 12 10.7 Hazards 24
5.1 Tool List 12 11 TRANSPORTATION 25
5.2 Baseplates 12 12 MARKINGS ON THE PRODUCTS AND THEIR MEANING 25
5.3 Posts 15
 Kee
Line Introduction
1. INTRODUCTION 1.6 Certifying Body
1.1 Validity Zertifizierungsstelle
These operating instructions apply to the following product: DEKRA EXAM GmbH
Type: KeeLine® II Anchor System Dinnendahlstraße 9
Model Year: 2016 44787 Bochum
Germany
1.2 Authorised Agent
Kee Safety Limited 1.7 Anticipated Life
Cradley Business Park Metal Components: Up to 25 years in non-marine, non-corrosive (e.g. chemical plant)
Overend Road environments with a temperature range from –10 to + 40 degrees centigrade subject to use and a
Cradley Heath mandatory annual inspection strictly in accordance with these instructions.
B64 7DW
1.8 Safeguarding the Instruction Manual
Tel: +44 (0) 1384 632188 This Instructions for Use document forms a component part of the KeeLine® II system. It must
E-Mail: [email protected] accompany the system and be followed for assembly. At no time must any pages be removed from
Internet: www.keesafety.co.uk these instructions. If the instructions are lost in their entirety or in part, the instructions or the
missing parts must be replaced immediately.
1.3 Compatibility
KeeLine® II is designed to provide continuous protection against falls in almost any situation 1.9 Copyright
where there is a need to work at height, where collective protection measures are not available. This documentation contains information protected by copyright. It may not be photocopied,
reproduced, translated or recorded on data media, either completely or as extracts, without prior
KeeLine® II is tested to the requirements of EN795:2012 Type C and CEN TS 16415. permission. We reserve all further rights.

The KeeLine® II system can be used with PPE according to; 1.10 Amendment Service
EN 354 (Lanyards) This document is not subject to any amendment service from the manufacturer. Amendments to
EN 355 (Energy absorbers) this documentation can be carried out without prior notice.
EN 360 (Retractable type fall arresters) (> prEN 360:2016)
EN 361 (Full body harnesses) 1.11 Modifications to The KeeLine® II system
EN 353-2 (Guided type fall arresters including a flexible anchor line) If you undertake modifications to the KeeLine® II system, you will negate all certification that
EN 358 (Belts for work positioning and restraint and work positioning lanyards) comes with this product.
As there is the possibility of the system having to arrest a fall, means of dissipating energy
(e.g. a device or system to EN355) should be incorporated to keep the maximum impact force 1.12 Definition “Authorised Person”
to below 6kN. A person is deemed to be an authorised person if they have been authorised to work on or with
the KeeLine® II system in accordance with these instructions.
A full body harness to EN361 is the only acceptable form of body holding device for fall arrest
systems. 1.13 Definition “Trained Person”
The KeeLine Overhead system has been tested for use with the Xcaliber FABX1, EN 360 Trained persons, are persons who, based on their specialist training and experience have
compliant self-retracting lifeline. Kee Safety does not recommend the use of any other make without adequate knowledge of the system to be checked and are sufficiently familiar with the
prior conformance testing and written approval. relevant regulations, guidelines and generally recognised rules of the KeeLine® II system
and accompanying regulations - e.g., Health and Safety Regulations and Accident Prevention
1.4 Health and Safety Regulations that are in force in the country of use; and can assess the safe working conditions
Installers and users must comply with all relevant health and safety regulations in their given of the installation location. A trained person shall be responsible for selecting all users of The
territory. KeeLine® II system.

1.5 Familiarisation
Before using KeeLine® II for the first time, the installers are required to attend a Kee Safety
Installation Course
1
 Kee
Line Introduction
1.14 Use in Accordance with Regulations 1.16 Operator’s Duty of Care
The KeeLine® II system is a Horizontal Flexible Anchor Line system. It is a component part of a The duties and obligations of the operator and trained personnel when dealing with The
personal protection system for the prevention of falls from heights and may be used only in KeeLine® II system are set out below.
conjunction with the relevant personal protective equipment.
a) Safety of The KeeLine® II system
The user must follow the recommendations provided within this Instructions for Use Manual. The The operator or trained personnel must ensure that The KeeLine® II system:
KeeLine® II system is deemed to be used in accordance with regulations only when all the following is used only in accordance with Health and Safety regulations.
conditions are met: is made available for use only in a proper, functional state.
is used in accordance with the regulations set out herein.
The combination of the KeeLine® II position and the PPE supplied ensures that no user is is checked regularly.
able to reach the roof edge, roof opening or other fall hazard when used as a RESTRAINT is used only by qualified, trained and authorised personnel.
SYSTEM.
All users must be equipped with a means of ensuring that the forces applied to the body b) Protection of Personnel
(and therefore to the anchor device) during the arrest of a fall does not exceed 6kN. All persons using the system must ensure that the necessary personal protective equipment:
The potential danger that arises when The KeeLine® II system is used in conjunction with is available for use and IS USED (See 1.3 Compatibility).
fall arrest equipment to EN360, or energy absorbing devices (to EN355) must be assessed. is checked regularly and the check recorded.
The KeeLine® II system is designed only for use on roofs of the types shown at section 3.3.2
The KeeLine® Overhead system is designed only for suitable load bearing structures
Do not use if there is the risk of frost or in freezing conditions. c) Instruction and Training
Do not position The KeeLine® II system where there is a risk of accumulation of water All users of the system must ensure that:
or where there is contamination of the roof surface and / or any KeeLine® II component by before using the system for the first time and at least once annually thereafter, all personnel
oil, grease or growth of algae. shall be instructed in all relevant matters of health and safety at work (with particular
Use of KeeLine® II in high winds is not permitted. emphasis on Working at Height) and environmental protection.
Ensure that all fragile roof lights in the work area are covered to prevent falls through them. the operating instructions are always available in a legible state, are complete and are kept
Only use The KeeLine® system when all conditions are met! Your life depends on it with the system at all times.
all users are familiar with the contents of these operating instructions.
1.15 Incorrect Use
The following conditions are classified as incorrect use: 1.17 Medical Condition of Users
The use of the KeeLine® II system when one of the conditions listed under “use in Users of KeeLine® II as part of a fall protection system should be physically capable and free from
accordance with regulations” is not met. any impairment that could prevent them from working safely.
The failure to observe the minimum edge and free fall distances and conditions imposed
on the supporting base listed in “use in accordance with regulations.” 1.18 Personnel Requirements
The use of a damaged, incomplete or incorrectly assembled KeeLine® II system.
Use as an anchor for access by rope or for abseiling. A purpose designed deadweight DANGER TO LIFE!
anchor system Accessanka is available for this purpose. Users of KeeLine® II should be trained and competent in its safe use and in the use of
Use by an operative without prior instruction by a competent, trained person. all attached components. If any of the information or marking is not fully understood,
Working in the vicinity of fragile roof lights without covering them to prevent falls through or if it is considered that more information is required in order to work safely, users are
them. A purpose made freestanding guardrail solution “Kee Dome” is available for this strongly recommended to contact the supplier or manufacturer before using this equipment
purpose. in the workplace.

Use of The KeeLine®II system in any of the above conditions is forbidden The requirements the manufacturer places on the users of The KeeLine® II system are as follows:

2
 Kee
Line Introduction For Your Safety
a) Duties of the User 2 BASIC SAFETY INSTRUCTIONS
The user must fulfil the following duties: Basic safety instructions for the safe handling of the KeeLine® II system can be found here.
Assemble The KeeLine® II system strictly in accordance with this Instructions for Use DANGER TO LIFE!
Manual and check that the system is functioning correctly and safely. It is imperative that you follow these safety instructions to avoid endangering your
Recognise any defects and withdraw the system from use and alert the manufacturer so an life and safety.
assessment and required repairs can be completed.
Possible Danger Measures for Avoidance
b) Requirements of the User
DANGER TO LIFE! Assemble the KeeLine® II system only as described
In order to be able to fulfil his or her duties, the user must meet the following requirements: Risk of fatalities / injuries as a result of incorrect in this Assembly & operating Manual.
The user must be Competent in the selection and use of the PPE combination used in system assembly. After assembly and before use, check all
conjunction with the KeeLine® II system) Explanation: components and connector parts for correct
They must have adequate knowledge of the English language to understand these operating Falls resulting in death or severe injuries can result assembly & positioning. Damaged parts shall not
instructions. from the defective assembly of the KeeLine® II system. be used for assembly.
They must be free from any disability that may affect their ability to use this system or
understand these instructions. DANGER TO LIFE! Do not install over roof lights / sky lights, or any
It is unlikely that any medical condition may directly affect (or be affected by) the use of this Risk of fatalities / injuries as the result of poor layout roof opening, exit or too close to a roof edge.
product in itself, but users must be aware that: design /positioning. Ensure that there is adequate free fall distance
Explanation: should a user fall. For example, pay particular
• Working at height is a dangerous occupation. They should be trained to do so, and
Falls resulting in death or severe injuries can result attention to lower roofs, roof canopies, flag poles,
should comply with any medical requirements set by the training provider. from installing the KeeLine® II system in areas which loading bays, vehicular and pedestrian traffic
• The manufacturer or supplier of PPE to be used with this product may impose increase the risk of falling, or falling in an area with below. Ensure free fall distance is adequate by
medical requirements on users of their products, which must be complied with. insufficient free fall distance to arrest a fall. consulting the KeeLine® II Calculator.
1.19 Rescue
DANGER TO LIFE! DANGER TO LIFE! Always ensure the structure to which the Kee Line®
Before working at a height commences and at regular intervals thereafter for the Risk of fatalities / injuries as the result of installing II system is to be installed into / onto has sufficient
duration of the job, a risk assessment should be made. This assessment should include the KeeLine® II system into / onto weak structure. strength to ensure the structure does not fail
during normal use of the KeeLine® II system, or
all possible emergency scenarios and a plan should be in place as to how any resulting
when the system arrests a fall. When in doubt,
rescues would be carried out quickly and efficiently. guidance from an experienced structural engineer
and/or Kee Safety should be sought.
Remember that the survival of an injured person often depends on the speed of rescue and the
care given to the casualty during and after the rescue. DANGER TO LIFE! Before use, check KeeLine® II for damage.
Risk of fatalities / injuries as a result of defective or Damaged parts must be replaced before use in all
1.20 Atmospheric Conditions inadequate maintenance. cases. Only after this may the KeeLine® II system
DANGER TO LIFE! Explanation: be used! In the case of doubt, change the equip-
This anchor device should never be used during periods when there is frost, ice or snow Defects or damage relevant to safety can adversely ment. In the case of a user falling on KeeLine® II
on the roof, or if these conditions are imminent. Frost, ice and snow means NO. It is also affect the functionality of the KeeLine® II system. change the equipment
In these circumstances, the safe functioning of the
advisable not to work on roofs during strong winds.
system is not assured.

1.21 Contaminated Surfaces DANGER TO LIFE! Always ensure the KeeLine® II system does not
DANGER TO LIFE! Risk of fatalities / injuries due to KeeLine® II system deviate from the horizontal by more than 15°.
Do not use KeeLine® II if oil, grease or other lubricant, or growth of algae contaminates being installed onto a roof which is too steep!
the roof surface or any part of the system. Explanation:
KeeLine® II is designed for use on nominally flat (max.
15° pitch) roofs and must only be used on pitched
roofs where the expected direction of any fall is
perpendicular to the direction of the horizontal line
system.

3
 Kee
Line KeeLine Components
3 COMPONENT PARTS

160mm 95mm

425mm
425mm

80mm
45mm CORNER TUBE - Wall mounted 90º - CNR-90-W
STANDARD INTERMEDIATE BRACKET - Wall and Roof Mounted INTW010 Wall mounted 135º - CNR-135-W
Designed to allow the Traveller to pass over the brackets without detaching from the system. Maxi- Allows the system to turn through 90º or 135º Other angles can be achieved via cutting the tube in
mum span of 15m between Intermediate Brackets. Material : Stainless steel AISI 316L. Breaking order to form the required angle. Material : Stainless steel AISI 316L. Ø 13.5mm.
strength >12kN. Net weight : 0.49kg. Net weight : 0.2kg. (Tube only) Net Weight : 1.03kg. (Complete assembly)

95mm
Ø13mm
440mm
363mm

80mm
45mm

EXTENDED INTERMEDIATE BRACKET - Wall and Roof Mounted INTEW010 CORNER BRACKET - Wall and Roof mounted 90º - LAKL20090
Designed to allow the Traveller to pass over the brackets without detaching from the system. Maxi- Allows the system to turn through 90º or 135º Other angles can be achieved via cutting the tube in
mum span of 15m between Intermediate Brackets. Material : Stainless steel AISI 316L. Breaking order to form the required angle. Material : Stainless steel AISI 316L. Ø 13.5mm.
strength >12kN. Net weight : 0.63kg. Net weight : 0.46kg.

57mm
77mm
93mm
203mm
95mm

163mm

STANDARD INTERMEDIATE BRACKET - Overhead - KOINT CORNER BRACKET - Wall and Roof mounted 45º - LAKL20045
Designed to allow the Traveller to pass over the brackets without detaching from the system. Maxi- Allows the system to turn through 90º or 135º Other angles can be achieved via cutting the tube in
mum span of 15m between Intermediate Brackets. Material : Stainless steel AISI 316L. Breaking order to form the required angle. Material : Stainless steel AISI 316L. Ø 13.5mm.
strength >12kN. Net weight : 0.8kg. Net weight : 0.388kg.

4
 Kee
Line KeeLine Components
400-510mm
Ø14.5mm

124mm
25mm

OVERHEAD TENSIONER AND TENSION INDICATOR - KOTEN

The pretension indicator is a way of instantly adjusting and checking the correct tension of the life
line cable. The Tension Indicator (yellow) is set to 3kN when used on an overhead system. Material 30mm
: Stainless steel AISI 316L. Breaking strength >22kN. Net weight : 1kg.
SWAGE END FITTING - LAKL2HEX8
A swage connection ensures secure assembly of the Cable (diam 8mm) to the End Anchor.
Material : Stainless steel AISI 316L. Breaking strength >22kN. Net weight : 0.13kg.
375-490mm

25mm

OVERHEAD SWAGELESS TENSIONER AND TENSION INDICATOR - KOTENS 98mm

The pretension indicator is a way of instantly adjusting and checking the correct tension of the
life line cable. The Swageless Tension Indicator (yellow) is set to 3kN when used as an overhead
system. Material : Stainless steel AISI 316L. Breaking strength >22kN. Net weight : 1.3kg. Ø14.5mm
114mm
400-510mm

SWAGELESS END FITTING - LA-TERMSW

A swageless connection ensures secure assembly of the Cable (diam 8mm) to the End Anchor.
Material : Stainless steel AISI 316L. Breaking strength >22kN. Net weight : 0.26kg.
25mm

STANDARD TENSIONER AND TENSION INDICATOR - TENS10

The pretension indicator is a way of instantly adjusting and checking the correct tension of the life
line cable. The Tension Indicator (red) is set to 1kN for horizontal systems.
Material : Stainless steel AISI 316L. Breaking strength >22kN. Net weight :1.07kg.
RESTRAINT FALL ARREST
SYSTEM
S E PA R AT I N G PEOPLE FROM HAZARDS
SYSTEM
S E PA R AT I N G PEOPLE FROM HAZARDS

375-490mm SYSTEM
NUMBER
SYSTEM
NUMBER
HEAD OFFICE HEAD OFFICE
Kee Safety Limited INSTALLATION Kee Safety Limited INSTALLATION
Cradley Business Park DATE Cradley Business Park DATE
Overend Road Overend Road
Cradley Heath MAX NUMBER Cradley Heath MAX NUMBER
West Midlands B64 7DW OF USERS West Midlands B64 7DW OF USERS
LANYARD LENGTH LANYARD LENGTH
(t) +44 (0) 1384 632 188 NOT TO EXCEED (t) +44 (0) 1384 632 188 NOT TO EXCEED
(f) +44 (0) 1384 632 192 (f) +44 (0) 1384 632 192
25mm (e) [email protected]
(w) www.keesafety.co.uk
ANNUAL INSPECTION
RECOMMENDED
(e) [email protected]
(w) www.keesafety.co.uk
ANNUAL INSPECTION
RECOMMENDED

STANDARD SWAGELESS TENSIONER AND TENSION INDICATOR - LA-SWTEN RE-TEST ONLY TO BE CARRIED OUT BY AUTHORISED SERVICE AGENT. RE-TEST ONLY TO BE CARRIED OUT BY AUTHORISED SERVICE AGENT.

The pretension indicator is a way of instantly adjusting and checking the correct tension of the life
line cable. The Swageless Tension Indicator (red) is set to 1kN for horizontal systems. SYSTEM PLAQUE - SL111/1
Material : Stainless steel AISI 316L. Breaking strength >22kN. Net weight : 1.21kg. Provides details of the system and approvals. Material : plastic. Component weight : 0.085kg.

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 Kee
Line KeeLine Components
100mm
85mm
535mm

Ø14mm

200mm

500mm
280mm 400mm
310mm
333mm

END DEFORMATION SUPPORT POST - STEX10

This post provides a standard method of connecting the system directly to the Base Plate.
Material : Galvanised steel to BS EN ISO 1461. Net weight : 1.8Kg. BASE PLATE METAL ROOFS - SPS10
100mm This plate provides a method of connecting the system to a metal roof structure. Metal roof
85mm
panels with minimum steel thickness 0.7mm require 3 Rivets per corner. Includes Butyl Sealing
Strip to maintain roof’s integrity (TA-SEAL 15m roll) Fixing centres: 500, 400, 333, 310.
Composite roof panels with minimum steel thickness 0.5mm thick require 4 Rivets per corner.
Ø14mm 100mm
Includes Butyl Sealing Strip to maintain the roof’s integrity (TA-SEAL 15m roll) Fixing centres: 333 mm

Standing seam roofs

Designed to clamp on to the standing seam of a proprietary roofing sheet.
INTERMEDIATE AND CORNER DEFORMATION SUPPORT POST - LASTIC012 Fixed with non penetrative Z5 clamps
This post provides a standard method of connecting the system directly to the Base Plate. Fixing centres: 305, 400, 500mm
Material : Galvanised steel to BS EN ISO 1461. Net weight : 0.974kg. Z5 (4 per pkt) Material : Galvanised steel to BS EN ISO 1461.Net weight : 5.75kg.

45mm

50mm

40mm

50mm

STANDING SEAM CLAMPS - Z5 SEALING STRIP (15M ROLL) - TA-SEAL

This is used in conjunction with the Base Plate Metal Roofs – SPS10 to form a seal between the under-
These are used in conjunction with the Base Plate Metal Roofs – SPS10 to connect the plate to
side of the plate and the metal decking. Material : Butyl. Net weight : 4kg.
the roof structure. Material : Aluminium and stainless steel. Net weight : 1.04kg.

14.5mm
FIXINGS (TYPE AND QUANTITY AVAILABLE ON REQUEST)
1- M12 x 30 stainless steel hex head set screw
1- M12 x 40 stainless steel hex head set screw
7.7mm
2- M12 x 35 stainless steel flat washer
2- M12 stainless steel spring washer
2- M12 stainless steel flat washer
2- M12 stainless steel nyloc nut
RIVETS (PKT100) - RIVETS Net weight : 0.15kg.
These are used in conjunction with the Base Plate Metal Roofs – SPS10 to connect the plate to
the roof structure. Material : Aluminium. Net weight : 1kg per 100.
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 Kee
Line KeeLine Components

CABLE - ROPE8SS7x7
TRAVELLER - KL2TRAV Stainless steel AISI 316L 8mm diameter 7x7 structure with breaking strength > 37kN,
Designed to enable the user to move easily and safely along the Life Line. When mounted at roof is suitable for spans of up to 15m horizontal & overhead up to 24m between Intermediate
level the user can move either side of the cable. A spring loaded pin fastens the Traveller on to the Brackets. Net weight : 0.28kg. per metre.
Cable. The connector is attached to the Traveller, thus locking the Traveller onto the Cable. The
Traveller can be connected and disconnected at any point along the system.
Material : Z8CND17 04 Stainless steel. Breaking strength 12kN. Net weight : 0.3kg. 80mm

60mm
115mm
250mm

125mm
EXTREMITY FIXING BRACKET - LINE-XBRKT
The fixing bracket is designed to terminate the Life Line System at either end and is intended to
provide direct attachment for Tensioners, Absorbers and pretension indicators. Alternative end
components may be used, depending on the type of assembly.
OVERHEAD WHEELED TRAVELLER - KOTRAV Material : Stainless steel AISI 316L. Breaking strength >22kN. Net weight : 1.24kg.
Designed to enable the user to move easily and safely along the Life Line. The Traveller is permanently
fitted to the overhead system cable. It is manufactured with brass bushes, thus no bearings to wear. 265mm
Material : Z8CND17 04 Stainless steel. Breaking strength 12kN. Net weight : 0.68kg.
85mm

110mm

ENERGY ABSORBER - LASORB10

The Energy Absorber is designed to dissipate the energy generated throughout the system and
reduce the end loadings to below 10kN. Installations require an absorber to be installed at both
ends of the system. The element is a disposable device which must be replaced after each fall.
Material : Galvanised steel BS EN ISO 1461. Breaking strength >22kN. Activating force
minimum 2.9kN. Net weight : 3.6kg.

SINGLE POINT ANCHOR ASSEMBLY KIT - LAKL2SPAP 150mm

M10 thread 300mm long.

This provides a single anchor point when used in conjunction with any of the Support Posts.
The design permits complete 360º rotation.
30mm
The kit comes complete with Bolt, Bush, Sealing Washer,
Label and Screw Plastic Cover. (Baseplate sold separately). TOGGLE ASSEMBLEY KIT (4No) - LAKL2TOG2
Material : Stainless Steel. These are used in conjunction with the Flat Roof Post – LAKL2POST to connect the post to the roof
Net weight : 0.176kg structure. Length Standard 300mm Ø M8. Material : Steel Grade 8.8. Net weight : 0.258kg no thread.
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 Kee
Line KeeLine Components
120mm

301mm 14mm

135mm

275mm

415mm
STANDARD WEATHER COWLING - COATED - WC120
This Cowling provides the weatherproofing detail.
335mm Material : Galvanised steel to BS EN ISO 1461. Net weight Cowling : 1kg.

195mm Ø78mm

STANDARD FLAT ROOF POST- LAKL2POST

This post provides a standard method of connecting the system directly to the flat roof structure. 257mm
The Flat Roof Post can be installed on top of the insulation and waterproof membrane via a toggle or
chemical fixing. Cowling for weather detail selected separately.
Ø255mm
Material : Stainless Steel AISI. Net weight Post : 4.168kg.

WEATHER COWLING - NON-COATED - LAKL20ALU

This Cowling provides the weatherproofing detail supplied non-coated
Material : Aluminium. Net weight : 0.396kg.

Ø78mm

257mm

Ø255mm

WEATHER COWLING - COATED - LAKL20PVC

This Cowling provides the weatherproofing detail supplied pre-coated for torchon
single ply membranes
Material : Aluminium. Net weight : 0.494kg.

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 Kee
Line KeeLine Components
120mm

14mm

135mm

465mm

50mm

15mm

300mm
300mm

UNIVERSAL POSTANKA - TYPE 6 - T6SS450

This post provides a standard method of connecting the system directly to the structure.
Cowling for weather detail supplied seperately. Additional components (wings) can be provided for
bespoke installations.
Material : Galvanised steel to BS EN ISO 1461. Net weight Post : 17.8kg. Cowling : 1kg.

9
 Kee
Line System Layout Planning, Assembly & Installation
4 LAYOUT 4.3 Minimum Height of KeeLine® Overhead System Above Users Working Platform
4.1 Restraint Systems Based on a maximum user height of 1.94m the systems extremity brackets are required to be a
DANGER TO LIFE! minimum height above users working platform of 2.5m (See figure 1) For users taller than this the
For systems to be classified as restraint, the combination of lanyard and full body KeeLine® Overhead will need to be positioned proportionately higher.
harness MUST PREVENT any user from approaching the roof edge or other roof opening.

User Position St
Fixed Length
Lanyard Sr
Inaccessible zone
(Shaded) Ap Minimum Height of system
Horizontal required above work platform
Line System Extremity
Anchor
Hd

Skylights or other ‘Fragile’ roof openings

Always ensure that KeeLine® II system is installed away from skylights or other fragile roof panels / Work Platform
components. Where this is not possible, all fragile roof panels / components within the vicinity of
the KeeLine® II system shall be covered.
Metres Feets
4.2 Fall Arrest Systems – System Layout
At each end of the system the worker may be positioned anywhere in a semi-circle around the end
post.
St Wire sag & traveller dim* 0.35 1’ 1”

User Position
Sr Over all height of SRL example 0.65 2’ 1”
Fixed Length
Lanyard
Inaccessible zone
(Shaded) Height D-ring above platfrom
Horizontal Hd 1.5 5’
when worker is standing
Line System Extremity
Anchor

Ap >St+Sr+Hd 2.5 8’ 2”

Skylights or other ‘Fragile’ roof openings

* Up to two SRL blocks weighing up to 5kg (11lb) each, for blocks heavier than this consult Kee safety
Always ensure that KeeLine® II system is installed away from skylights or other fragile roof panels /
components. Where this is not possible, all fragile roof panels / components within the vicinity of
Figure 1 - Example of minimum height of KeeLine Overhead system above users’ platform.
the KeeLine® II system shall be covered.
10
 Kee
Line System Layout Planning, Assembly & Installation
4.4 Minimum Clear Free Fall Distance Required Below Users Working Platform Legend
The minimum free fall distances assume an EN360 clutch mechanism self-retracting lifeline Cp = required minimum clearance below the platform
(fall arrest block) that will limit the maximum arrest force (MAF) to no more than 4KN. For
a MAF in excess of 4KN please contact Kee Safety as required free fall distance and end E = fall safety Margin of at least 1m (3.3’)
loads will be increased. FFD = free-fall distance-the vertical displacement of the fall-arrest attachment on the harness from
For two users it is assumed that they would only fall simultaneously if working together in the time a fall begins until the moment just before the system begins to react by applying force to
the same span.
arrest the fall
Minimum clear free fall distance required below users working platform The following
formula shall be used to calculate the required minimum clearance below the platform: Hd = height of D-ring above the platform when the worker is standing*
Cp = FFD + MDD + xs + (Hf – Hi) + E (Refer to Legend in Figure 2). Hf = height of D-ring above the worker’s toes at fall arrest (= Hd + xh)
Anchorage Ly = length of lanyard
connector
MDD = maximum dynamic deflection of the horizontal lifeline (see table below)
S = initial sag of the horizontal lifeline
End xs = extension of shock absorber (and/or lanyard stretch)
anchorage MDD
Platform
xh = harness stretch
Hi FFD

FFD MDD
*An Hd of 1.5 m (5 ft) may be assumed for a user 1.8 m (6 ft.) tall.
Platform xh
MDD xs

xs Note: Some factors that affect the calculation of minimum clearance include free-fall distance,
Cp
Hf-Hi
Lowest point of fall
Hd Hf initial lifeline sag, maximum dynamic deflection, the length of the lanyard or lifeline, lock-off and
clutching of self-retracting lanyards, deployment of personal shock absorbers, harness stretch,
E E and the fall-safety margin.
Highest obstacle
Hd

Before fall After fall KeeLine® Overhead should be placed above fall hazard to minimise swing falls.
Figure 2 - Calculating minimum clearance distance below the work platform when using a lanyard Do not allow more than two users on the system.
or SRL
MDD Distances

No. Of No. Of No. Of No. Of No. Of No. Of No. Of No. Of No. Of No. Of
Spans Spans Spans Spans Spans Spans Spans Spans Spans Spans
1 2 3 4 5 6 7 8 9 10
Span Mtrs. No of users MDD (M) MDD (M) MDD (M) MDD (M) MDD (M) MDD (M) MDD (M) MDD (M) MDD (M) MDD (M) End Load
18-24m 2 3.76 3.91 4.06 4.21 4.36 4.51 4.66 4.81 4.96 5.11 13.05 Kn
18-24m 1 2.90 3.05 3.20 3.35 3.50 3.65 3.80 3.95 4.10 4.25 8.87 Kn
12-18m 2 3.04 3.14 3.24 3.34 3.44 3.54 3.64 3.74 3.84 3.94 11.50 Kn
12-18m 1 2.49 2.59 2.69 2.79 2.89 2.99 3.09 3.19 3.29 3.39 7.88 Kn
6-12m 2 2.48 2.53 2.58 2.63 2.68 2.73 2.78 2.83 2.88 2.93 9.62 Kn
6-12m 1 2.02 2.07 2.12 2.17 2.22 2.27 2.32 2.37 2.42 2.47 6.57 Kn
Up to 6m 2 1.77 1.82 1.87 1.92 1.97 2.02 2.07 2.12 2.17 2.22 7.32 Kn
Up to 6m 1 1.42 1.47 1.52 1.57 1.62 1.67 1.72 1.77 1.82 1.87 4.88 Kn

11
 Kee
Line System Layout Planning, Assembly & Installation
5 INSTALLATION DANGER TO LIFE!
Installation should only be carried out once all the design has been verified in the KeeLine® II Do not install into Steel roof sheets less than 0.7mm thick. If in doubt, do
Calculator and the installer has been fully trained by Kee Safety. not install using rivets. See advice from Kee Safety Technical Department.
Ensure that the baseplates are located at least 2m from any roof edge or
5.1 Tool List opening.
Ratchet
12mm A/F Socket Built Up Roof Style (0.7mm THK Steel Minimum)
19mm A/F Socket
19mm A/F Spanner Identify where the baseplates should be located on the structure. See note above.
24mm A/F Spanner Align the baseplate so that at least twelve of the round 9mm diameter holes are aligned
3/16” INHEX Socket (For S5 Clamp Fixing) with the crowns of the sheeting; see diagram below.
27mm Hole Saw (for Metal work)
35mm Hole Saw (for Metal work) 535mm
250mm Extension for Hole Saw
Torque Wrench
Long Arm Rivet Gun to suit 6.4mm (¼”) Dia. Blind Rivets.
Electric / battery powered Drill
Ø 6.7mm HSS Drill Bit
Measuring Device (tape measure, laser measure, etc.) 500mm
280mm 400mm
Wire Cutters 310mm
Swaging Tool and unique swaging die (when using swage end terminations) 333mm
Swage Testing Tool (Up to 20kN)
Permanent Marker Pen
Scissors / Knife (for cutting sealing strip)
Additionally, specific to the KeeLine Overhead system
13mm A/F Socket
Suitable Drill Bits dependent on the fixing substrate Figure 2 - Baseplate to suit Trapezoidal Roof with 310mm, 333mm, 400mm & 500mm profile
Lightweight lever hoist
Rope gripping clamp Cover these holes on the underneath of the Baseplate with the recommended double
6mm (1/42”) dia. bar or screwdriver shank sided sealing strip. Remove backing tape before going onto next stage.
Align the baseplate holes with the crowns of the roof.
5.2 Baseplates Press the Baseplate down into position.
Please be aware of the requirement to offset the location of the Baseplates where possible to Use a drill of diameter 6.7mm to drill through identified holes (a minimum of twelve in
ensure the wire runs square to the intermediate and corner brackets. total) i.e. 3 fixings per corner.
• Note: Roof Insulation may protrude through the holes during the drilling process. This
a) Trapezoidal Roof Types & Standing Seams can be pushed back into the holes.
Fix the recommended Kee Safety rivets into the drilled holes.
• Kee Safety rivets supplied by Kee Safety are the only rivets permitted for installation.
• Follow the guidelines given with the Rivet Installation Tool.

Composite Roof Style (0.7mm THK Steel Minimum)

Follow the same method as above but drill an additional hole through the pre-drilled holes
so that there are three Rivets in each corner.
The Base is pre-drilled with additional Holes to suit roof crowns of 333mm & 500mm
centres.
Figure 1 - A Baseplate for use on trapezoidal Roof Types
12
 Kee
Line System Layout Planning, Assembly & Installation
Standing Seam Roof Type Fixing Detail
A post must be used at all extremities, intermediates and corners
The base is pre-drilled with additional holes to suit 300mm, 400mm & 500mm centres.
Identify which slotted holes align with the standing seams of the roof and then loosely fit
the standing seam clamp s onto the seam.
When in position, tighten the grub screws to the recommended torque of 15 Nm
The baseplate slots can then be lined up with the tapped holes in the clamps and the
hexagon head screw supplied can be fixed down to the recommended torque of 25 Nm
There should be one clamp at each corner of the baseplate.

a) Position the Standard Flat Roof Post ( LAKL2POST) in the b) Dismantle the toggle bolts (LAKL2TOG2) and fit them to
required position on the roof. (Note:- orientate the post to each corner of the Standard Flat Roof Post (LAKL2POST)
ensure the extremity and corner posts have the three holes as
shown). Intermediate posts can be orientated in any direction.
Using a marker pen or hole punch, mark the position of the
holes and remove the post.

b) Membrane Roof with Insulation and Steel / Timber Decking

c) Using a 48mm diameter progressor hole saw/arbor cut d) Carefully lift the post with fitted toggle bolts attached and
through the roofing membrane, insulation and deck material offer the toggle bolts (LAKL2TOG2) into the pre-drilled holes
to expose the underside of the roof construction. through the roof.

Figure 3 - Baseplate for Membrane Roof Types

DANGER TO LIFE!
Do not install into Ply Timber deck sheets less than 18mm or trapezoidal liner sheets
less than 0.7mm thick. If in doubt, do not install. Seek advice from Kee Safety Technical
Department. Ensure that the Baseplates are located at least 2m from any roof edge or e) Ensure all the toggle bolts are fully pushed through the f) Once tightened torque to 8 Nm to ensure they are all fitted
opening. roof structure. Holding the threaded toggle bolt pull it in correctly. Fit the selected weather proof cowling and complete
an upwards direction so it engages against the underside the required weatherproof detail. (Note:- This may be a
of the roof decking. Tighten the toggle bolt in a clockwise specialist roofing contractor).
Toggle Bolts can be fitted to roofs with an insulation thickness of 50 – 230mm. direction using a 13mm spanner or socket. Repeat this for the
Identify where the Baseplates should be located. remaining toggle bolts.

13
 Kee
Line System Layout Planning, Assembly & Installation
c) Concrete i) Drill four (4) Ø10mm holes 95mm deep. ii) Insert one resin capsules into each hole.
Thoroughly clean the hole of dust and debris Ensure the air Bubble inside the capsule is
using a wire brush and a pump or vacuum facing upwards.

Figure 5 - Baseplate for Fixing to Concrete Structures

Identify where the posts should be located.

Ensure that the Baseplates are located at least 0.5m from any roof edge or opening. iii) Insert one stud into each hole using iv) Wipe the excess resin clear and leave for the
Use the Baseplate to help mark the locations for the structural resin anchors. a hammer action drill. Switch off drill recommended time given in the table below.
immediately when the hole base is reached
Minimum
IMPORTANT: Each stud must be inserted Concrete Curing
using a twisting action with a hammer drill. Temperature Time*
These components CANNOT be installed simply
using a hammer or other method to drive the -5°C to -1°C 4 hours
stud into the structure. 0°C to 9°C 45 minutes
10°C to 20°C 20 minutes
>+20°C 10 minutes

After the curing

time has passed,
place the Baseplate
over the studs and
tighten the nuts to
the recommended
torque (see Fischer
recommendations).

14
 Kee
Line System Layout Planning, Assembly & Installation
5.3 Posts 5.4 System Plaque
a) Post Installation for Trapezoidal Roofs Provides details of the system and approvals.
A post must be used at all extremities, intermediates and corners. Material : plastic. Component weight : 0.085kg.
Extremity Posts – 200 x 100mm Rectangular Tube
Corner and Intermediate Posts – 100 x 100mm Rectangular Tube
RESTRAINT FALL ARREST
SYSTEM
S E PA R AT I N G PEOPLE FROM HAZARDS
SYSTEM
S E PA R AT I N G PEOPLE FROM HAZARDS

SYSTEM SYSTEM
NUMBER NUMBER
HEAD OFFICE HEAD OFFICE
Kee Safety Limited INSTALLATION Kee Safety Limited INSTALLATION
Cradley Business Park DATE Cradley Business Park DATE
Overend Road Overend Road
Cradley Heath MAX NUMBER Cradley Heath MAX NUMBER
West Midlands B64 7DW OF USERS West Midlands B64 7DW OF USERS
LANYARD LENGTH LANYARD LENGTH
(t) +44 (0) 1384 632 188 NOT TO EXCEED (t) +44 (0) 1384 632 188 NOT TO EXCEED
(f) +44 (0) 1384 632 192 (f) +44 (0) 1384 632 192
(e) [email protected] ANNUAL INSPECTION (e) [email protected] ANNUAL INSPECTION
(w) www.keesafety.co.uk RECOMMENDED (w) www.keesafety.co.uk RECOMMENDED

RE-TEST ONLY TO BE CARRIED OUT BY AUTHORISED SERVICE AGENT. RE-TEST ONLY TO BE CARRIED OUT BY AUTHORISED SERVICE AGENT.

5.5 Extremity Assemblies

Figure 7 - Extremity and Intermediate/Corner Posts a) Absorber

An absorber needs to be placed at each extremity of the KeeLine® II system.
Fit the designated posts to the baseplates using an M12 x 20mm Grade A4-80 set screw, This will be fitted to the post using one grade A4-80 M12x30mm set screw, flat washers
spring washer and flat washer (supplied). and M12 NY-LOC Nut and shall be tightened to a torque of 39Nm.
NOTE: The spring washer should be placed between the flat sealing washer and the screw head.
Tighten to a torque of 39Nm.
When fitting to the membrane base plate we suggest wrapping the thread of the mounting
set screw with plumbers PTFE Tape (Available
separately) before fitting to aid waterproofing.
Important: Always use a sealing washer when fitting to a membrane roof type.

b) End Deformation Support Post

This post provides a standard method of connecting the system directly to the Base Plate.
Material : Galvanised steel to BS EN ISO 1461. Net weight : 1.8Kg. Figure 8 - Baseplate, Extremity Post & Absorber
100mm
85mm
b) Tensioner Unit
Ø14mm
There must be at least one Tensioner Assembly in the KeeLine® II system.
This number will increase to two Tensioner Assemblies if the total system length is over
200mm
150m.
The Tensioner Assembly fits to the Absorber using one Grade A4-80 M12x60mm Set
Screw and flat washer. This is screwed in through the top of the Absorber. The
Tensioner is then fixed to the underside of the absorber using an M12 Nyloc Nut,
c) Intermediate and Corner Deformation Support Post and shall be tightened to a torque of 39Nm.
This post provides a standard method of connecting the system directly to the Base Plate.
Galvanised steel to BS EN ISO 1461. Net weight : 0.974kg.
100mm

85mm

Ø14mm 100mm

Figure 9 - Extremity Post Assembly with Tensioner

15
 Kee
Line System Layout Planning, Assembly & Installation
c) Swaged / Swageless End Termination Fixing Bracket 5.7 Corner Assembly
There is normally one ‘End Termination’ in the KeeLine® system (either swaged or a) 90° Corner Assembly
swageless). This number is reduced to zero if the total system length is over 150m, where Allows the system to turn through 90º or 135º Other angles can be achieved via cutting
it must be replaced with a Tensioner Assembly. the tube in order to form the required angle.
The End Termination fits to the underside of the Absorber using one Grade A4-80 Material : Stainless steel AISI 316L. Ø 13.5mm. Net weight : 0.46kg.
M12x40mm Set Screw, flat washer and M12 Nyloc Nut.
The screw is screwed into the Absorber from above, along with a flat washer.
The nut shall be tightened to a torque of 39Nm.

Figure 10 - End Termination Attached to the Fixing Bracket

5.6 Intermediate Assemblies

Intermediate post assemblies must be placed at intervals of between 5m (minimum) or
15m (maximum). b) 45° Corner Assembly
• Ensure the Kee Line calculator is used when designing the system layout. Allows the system to turn through 90º or 135º Other angles can be achieved via cutting
Intermediate brackets are fixed to the top of intermediate posts using one Grade A4-80 the tube in order to form the required angle.
M12x30mm set screw. This shall be tightened to a torque of 39Nm. Material : Stainless steel AISI 316L. Ø 13.5mm. Net weight : 0.388kg.

Figure 11 - Baseplate, Intermediate Post and Intermediate Bracket

16
 Kee
Line System Layout Planning, Assembly & Installation
5.8 Wire Installation b) Tensioning the Wire
NOTE: The wire used shall be stainless steel wire, Ø8mm, 7x7 construction. The wire in the system is tensioned by screwing the Turnbuckle until the barrel of the
The minimum breaking load shall be 3,800kg. tension indicator cone meets the inside face of the clevis and the red indicator is no longer
visible. When tensioning, ensure that the wire does not twist with the turnbuckle.
a) Installing the Wire The lock nuts shall then be tightened to prevent the assembly becoming loose and the wire
Once all extremity, corner and intermediate brackets are assembled and fitted, the wire slack.
can be joined (Swaged or Swageless) at the End Terminal Post Assembly. The End NOTE: The lock nuts need to be screwed tight to the ‘Turnbuckle’.
termination is fitted to the Absorber using the two nuts, the Full Nut and the Lock Nut. The
full nut and lock nut must both be behind the fixing bracket, NOT one either side of the
bracket.
The wire can now be passed through all of the intermediate and corner assemblies and
then pulled taught towards the Tensioner Post Assembly.
Support the wire in two places of the last span if the span length is greater than 12m.
The wire shall be marked for length to fit the final Left Hand END Terminal included in the
Tensioner assembly. Figure 20 - Un-tensioned Tension Indicator Figure 21 - Correctly tensioned Tension Indicator
Approx. 90mm of wire will be inserted into the End Terminal. This can be checked and
marked by inserting the cable, marking it and removing it, then marking the swage The threads of both the End Terminals and the M12x150mm bolt of the Tensioner must be
by placing the cable alongside. sufficiently engaged to completely obscure the inspection holes in the turnbuckle.
This End Termination can be removed from the Tensioner Assembly and the wire fitted
Every swaged termination MUST be tested before assembly. Refer to section. For systems 150m or longer, there must be a Turnbuckle at each end of the wire rope to ensure
The swage should then be screwed back into the Tensioner Assembly. correct line tension.

Indicator Clevis Lock Nuts

Cone
Clevis Bush

Turnbuckle
Inspection
Holes
M12x150 Bolt
Indicator Bush

Figure 22 - Tension Indicator Assembly with Turnbuckle

End Termination Attached to the Fixing Bracket

c) Swaged Tensioner Assembly and End Terminals – Swaging the wire

The swage fitting should be crimped directly to the wire using four crimps, spaced as shown
Figure 23, ensuring the first swage is at the end of the swage (to the left of Figure 23), then
proceeding right towards the threaded end. The bites shall be placed in BETWEEN the light
scoring marks on the swage, not on the marks. 75 max

15 min
Figure 23 - Position of Crimps 5 "bites" of crimping
Overhead End Termination attached to Structure When Swaging KeeLine® Terminals tool equally spaced

17
 Kee
Line System Layout Planning, Assembly & Installation
The minimum and maximum dimensions shown in Figure 23 MUST BE OBSERVED. Bites outside 5.9 Postanka Mounted Systems
the indicated area could reduce system strength. Every swaged termination MUST be tested Where it is intended to mount KeeLine® II on roof mounted posts, consult Kee Safety with regards
before assembly. to the type and size of posts which are suitable for extremity, corner and intermediate fixing.
Information you will need supply shall include AT LEAST the following:
Only use the recommended tool for this purpose. Special swaging dies have been developed to Pedestal Type
ensure adequate grip is obtained from the handheld swaging press. If using any other swaging If you are unsure of this, details of the roof structure will enable Kee Safety to advise you
or crimping tool, consult the tool manufacturer to ascertain sufficient grip is obtainable. If it of the most suitable type.
becomes necessary to ‘join’ two lengths of wire, the use of a Rope Connector supplied by Kee The structure to which the Postanka is to be fixed to.
Safety is recommended. The rope connector swages the wires following the same process as for The dimensions of the roof member (where relevant).
the Swage Terminations. The height of the wire system above the roof member or fixing surface. The maximum
forces that will be experienced in the cable when simultaneously arresting the falls of the
MAXIMUM NUMBER of users permitted on the system.
Rope Connector

d) Swageless Tensioner Assembly and End Terminals – Swageless fittings

LH Thread Swageless Fitting

Figure 24 - KeeLine® fitted to Postanka

5.10 Wall & Steelwork Mounted Systems

Remove the Swageless End Termination from the Tensioner Unit where relevant.
Slide the jaw housing in place on the cable.
Then slide the jaws onto the cable, ensuring there is equal space between the jaw sections.
Place the brass pressure ring on the end of the cable, making sure that the distance from
the pressure ring to the end of the cable is 5 mm.
Slide the jaw housing over the jaws.
The terminal can now be assembled. Screw the head firmly onto the jaw housing with a
spanner. Then tighten the lock nut firmly with a spanner.
Seal with a non-acidic sealing compound during assembly e.g. Sikaflex-221. Disassemble
the terminal and fill the jaw housing and the cavity with sealing compound, then assemble
the terminal again. Repeat this until the sealing compound emerges from the hole through Figure 24 - KeeLine® fitted to Postanka
which the cable is inserted. Clean the terminal.
18
 Kee
Line System Layout Planning, Assembly & Installation
a) Extremity Bracket e) 90° and 135° Wall Mounted Corner Assemblies
Brick & Concrete These Assemblies consists of one curved tube to 90° or 135° angles.
First establish the height of the finished system, and the position of the extremity fixings. The straight tubes of the Intermediate Bracket have machined ends and fit into the
The Extremity Bracket has two holes on one side and three on the other. The side of the counter bored ends of the curved tube.
bracket with two holes is fixed to the structure. To assemble, slide the (slack) Cable through first one straight section of Straight Rope
These two holes are spaced at 200mm centres, ensuring fixings into two separate bricks. Guide, then the curved section, and finally the second Straight Rope Guide.
The Extremity Bracket is fixed using M12x100mm Grade A4-80 Set Screws screwed into The assembly can then be offered up to the wall, and the required positions for the holes
resin bonded knurled inserts available from. for the knurled sockets marked out. Proceed to resin bond knurled Inserts in accordance
For sound concrete and brick, 100mm long knurled inserts are sufficient. For all other with the relevant instructions for use, and in consideration of BS7883. See CAUTION!
aggregate material, a minimum of 120mm inserts should be used. If you are unsure of the Below.
strength of the structure, tests should be carried out to verify the structures suitability. For sound concrete and brick, 100mm long knurled inserts are sufficient. For all other
DANGER TO LIFE! aggregate material, a minimum of 120mm inserts should be used. If you are unsure of the
Only Knurled Inserts available from Kee Safety are suitable for this application and strength of the structure, tests should be carried out to verify the structures suitability.
should be installed as per the instructions for use for that product. See CAUTION! Below.
DANGER TO LIFE!
b) Absorber – Brick, Concrete & Steelwork Only Knurled Inserts available from Kee Safety are suitable for this application and
The Absorber is fastened to one of three holes available on the top surface of the Extremity should be installed as per the instructions for use for that product.
Bracket. It is fastened using an M12x30mm grade A4-80 Set Screw, Flat Washer and M12
Nyloc Nut. See 5.5a)

c) Tensioner Unit
See 5.5c)

d) End Termination
See 5.6 Structure Mounted Intermediate Brackets
The Intermediate brackets are fixed using 1 x M12x100mm Grade A4-80 Set Screw.
This is screwed into resin bonded Knurled Inserts available from Kee Safety.
See CAUTION! below.
For sound concrete and brick, 100mm long knurled inserts are sufficient. For all other Figure 26 - 90° and 135° Corner Assemblies
aggregate material, a minimum of 120mm inserts should be used. If you are unsure of the
strength of the structure, tests should be carried out to verify the structures suitability. f) Wire Installation
See CAUTION! Below. The procedure for fitting the wire and tensioning the system is the same as that described in
DANGER TO LIFE!
Only Knurled Inserts available from Kee Safety are suitable for this application and g) Other mountings
should be installed as per the instructions for use for that product. These Assemblies consists of one curved tube to 90° or 135° angles.

DANGER TO LIFE!
Compatibility with other manufacturers integral structural anchorage or anchor
devices is not implied.

If mounting KeeLine® on other anchor devices, obtain confirmation of testing for compatibility
from manufacturer. Familiarisation.

Figure 25 - Structure Mounted Intermediate Bracket

19
 Kee
Line System Layout Planning, Assembly & Installation
5.11 Single Point Anchor Assembly 5.12 Installation of the KeeLine Overhead System
At certain times there is a need for an anchor point onto which a single user can attach All M12 fixings should be tightened to a torque of 39NM
themselves with the appropriate PPE. Using the KeeLine®II baseplate and post it is possible to
have such a device. The assembly is supplied with a Karabiner When attaching to a single point STEP ONE: Fix Extremity brackets to the structure both ends of the system. Connect absorbers
anchor assembly the user must ensure that an energy absorbing device or system to EN 355 to Extremity brackets both ends of the system. (see section 5.8 (a) for reference).
forms part of the PPE combination should the possibility of the system having to arrest a fall be
likely. STEP TWO: Connect intermediate brackets to structure,
ensure intermediate brackets wire guide are in-line
The single point anchor assembly is intended for applications where in the event of a fall, the with the centre of the Tension Indicators and other
loading applied to the single point anchor assembly would be in any direction along or across Intermediate Brackets in the system if used ensure fixing
the roof surface. The assembly should be positioned so that the user can either attach before centres do not exceed requirement to maintain safe free
attaching onto a horizontal safety line or attach before disconnecting from a horizontal life line to fall distance.
ensure they are always attached in an area where a fall could occur.
STEP THREE: Swage one end of the wire to either a swage assembly or tensioner assembly,
it is recommended that on systems above 24m in total length a tensioner assembly is used at
both ends of the wire system to assist with obtaining correct 3kN line tension. Once swaged, the
assembly can be connected to the absorber at one end of the system (see section 5.8 (b & c )
for reference).

STEP FOUR: Slide KOTEN travellers onto the wire,

ensure they are orientated correctly to allow them
to pass the intermediate brackets (see drawing to
right). Maximum angle that the bracket can be fixed to
should not exceed 5 degrees from the horizontal.

STEP FIVE: Slide wire through intermediate brackets if used. Pull wire tension through each
span, clamp wire after each intermediate to minimise amount of slack required to be removed by
tensioner(s) at the ends of the system if no intermediates are used see Step Seven.

STEP SIX: Using a propriety rope gripping

clamp and lever hoist (see drawing to right)
attached to the structural steel work or other
suitable anchor, grip the wire rope behind
Positioning where the wire is to be cut and pull as much
Trapezoidal metal roofs at least 0.7mm thick and above with crowns at 333mm & 500mm tension through the system as possible,
centres require the baseplate to be fitted as per the wire variants, such that the fixing rivets are allow rope gripper and lever hoist to hold
positioned centrally into the crowns of the roof sheets and use three rivets per corner. wire, measure (see Section 5.8 (b, c & d) for
reference) and cut wire rope to length and
Standing Seams with seams at 300mm, 400mm & 500mm centres require the baseplate to be swage to tensioner/swage assembly.
fitted using a single S5 clamp in each of the four corners utilising the four slotted holes provided.
STEP SEVEN: Tension system, check both tensioner/swage assemblies that tensioners have
Membrane roofs with insulation require the post to be fitted for this roof type contained in this sufficient thread engagement and check and torque all fixings.
manual.
STEP EIGHT: Ensure any signage/markings can be seen by user at point of connection to the system.
Concrete roof surfaces require the Postanka to be fitted for this roof type contained in this manual.
Ensure any signage/markings can be seen by user at point of connection to the system.
20
 Kee
Line General Information
6 GENERAL GUIDANCE FOR USING KEELINE 6.3 Number of Users
6.1 General
Maximum Spans
The safety of users depends upon the continued efficiency and durability of their equipment. It Number Of Users
Between Posts No. Of Fixings per
is recognised that checks, inspections and examinations are a contributory factor in reducing Type Of Roof Base Plate
Fall Arrest or Fall Arrest or
risks. It is essential, therefore, that these inspections and examinations are carried out as
Restraint Restraint
recommended, and as required by any national regulations.
> 0.7mm Profiled Steel Sheet 3 12 12 Rivets
Only persons competent to do so should carry out pre-use checks, inspections and examinations. Membrane
3 12 4 Toggle Fixings
A competent person is defined as a designated person who is knowledgeable of the current (Steel/Timber Deck)
checking, inspection and examination requirements, recommendations and instructions issued Membrane
3 12 4 Studs & Resin Capsules
by the manufacturer applicable to the relevant component, subsystem or system. This person (Concrete Deck)
should be capable of identifying defects, should be responsible for initiating the corrective action Standing Seam 3 12 4 Standing Seam Clamps
to be taken and should have the necessary skills and resources to do so. Composite 3 12 12 Rivets
Concrete 3 12 4 Studs & Resin Capsules
Once in place at the worksite, KeeLine® II (and the rest of the system) should be checked before
Structures 3 12 A40-80 Set Scrs + Nuts /
each use (Pre-use check) to ensure that the whole system functions correctly. (Brick, Concrete & Steelwork) Sockets / Resin Capsules

After every week of constant use, every six weeks of intermittent use and on each occasion of
re-assembly, before they are used again, KeeLine® II should be more closely inspected, e.g.
for signs of damage, to ensure that it is safe for re-use. This inspection (i.e. interim inspection) 6.4 Pre-use Checks
should be recorded. See the example of a form for periodic examination and repair history at Only persons competent to do so should carry out pre-use checks. A competent person is
section 0. defined as a designated person who is knowledgeable of the current checking requirements
as defined by the manufacturer. This person should be capable of identifying any defects and
At least every twelve months there should be a thorough examination (i.e. a detailed inspection, instigating any corrective actions required and should have the necessary skills and resources at
more thorough than the interim inspection). This thorough examination should also be recorded. their disposal to do so.

6.2 Exclusion Zone a) Before 1st Use

It is first necessary to establish an exclusion zone between the Kee Line and the roof edge, into Make a final inspection of the assembled KeeLine® II. Ensure that all the instructions for their
which no one should be allowed unless connected to Kee Line (or other appropriate anchor, if assembly and location have been followed.
one exists). Some form of marking or barrier should designate the exclusion zone. Particularly:
that the KeeLine® II is positioned at the correct distance from the roof edge as used in the
Connection may be: system calculation.
that the maximum span between structural anchors does not exceed the value used for
a) directly to the horizontal line system using a lanyard to EN 354 or EN355, of a length that will calculation.
not allow the user to reach zones where the that all bolts and nuts are correctly torqued as indicated in relevant sections of this
risk of a fall exists (for qualification as a restraint system), or document.
all points below (0)
b) directly to the horizontal line system using a lanyard to EN 354, EN355 or EN358, of a length
that will allow the user to reach within 500mm The assembly of the KeeLine® II is now complete.
of the roof edge (fall arrest system).

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b) Pre-use check
Before each use of this equipment, including after initial assembly, carry out a pre-use check
to ensure that it is in an acceptable condition and that it operates correctly. This includes the
whole horizontal line system. This check should include at least the points below:
The available fall distance below roof lights or at the perimeter of the building has not
been reduced by alterations to the height of internal or external racking or, for
example, the introduction of new protrusions from the vertical face of the structure by
the introduction of additional buildings, plant, storage equipment etc; by the opening of
windows; or by vehicular or pedestrian traffic.
There has been no slippage of the cable in the swaged terminals.
The system is correctly tensioned as in section
There is no visible wear amounting to a reduction of cross sectional area to any strands of 3) Place the traveller on the 4) Close the traveller, the pin will
the cable at any point. Horizontal Life Line. now re-engage.
All fixing bolts are still tight and locknuts secure.
A warning sign is visible at each end of the system to indicate that it is only for the
attachment of PPE fall arrest equipment and indicating the maximum number of
users permitted to attach to that particular system at any one time.
There is no indication of any fall having been arrested by the system. Evidence may
include extension of the Absorber.
The Traveller device to be used on that occasion is the correct model and is free from
defect and/or debris which might prevent any moving part from doing so.
If using the KeeLine® II Traveller, it has been fitted to the rope and the push button
been engaged so the traveller cannot be removed accidentally. See Figure 27.
A secure connection (to EN362) has been made between the traveller device and the
lanyard, following the instructions for use for said connector.
There is no damage or defect to any part of the KeeLine® II components 5) Place the karabiner through 6) Ensure that all locking devices
Any recommendations for use with other components in the system, as advised on the the traveller are closed within the karabiner
record card, are complied with.
There is no damage to the roof which KeeLine® II is installed on to. Once connected to the system, the Traveller device should pass freely over all intermediate
Oil, grease or any other substance has contaminated neither the roof surface nor the and corner anchorage points, allowing free movement over the whole system.
KeeLine® II.
Any instructions issued by manufacturers of combined components have been met. If excessive resistance is encountered, adjust the angle and speed of approach of the
Traveller device by holding the lanyard in one hand.
6.5 Attaching the Traveller

Attachment Point

DANGER TO LIFE!
The Traveller should not be used upside down.
1) Take the traveller in one hand. 2) With the other push the pin in Figure 27 – KeeLine® II Traveller
and open the traveller.
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6.6 System Plaques There is no indication of any fall having been arrested by the system. Evidence may include
The supplied SAFETY information plaques must be attached at each ‘entry / access’ point of the extension of the absorber.
system. They may be affixed directly to the system or to the nearby structural anchor. In either The Traveller device to be used on that occasion is the correct model and is free from
case the pointing hand should show which system the label refers to. defect and / or debris which might prevent any moving part from doing so.
If using the KeeLine® II Traveller, it has been fitted to the rope and the push button
DANGER! engaged so the traveller cannot be removed accidentally. See 4.5 Method of use.
Where more than one system shares an anchor device, installers must ensure that A secure connection (EN362) has been made between the traveller device and the
labels could not be exchanged or re-orientated to indicate different systems. Other lanyard, following the instructions for use for said connector.
systems may have been designed to different requirements. There is no damage or defect to any part of the KeeLine® II components.
There is no damage to the structure which the Keeline® Overhead system is installed into.
7 EXAMINATION, MAINTENANCE & STORAGE Any recommendations for use with other components in the system, as advised on the
record card / commissioning certificate, are complied with.
7.1 Instructions for Periodic Examination There is no damage to the roof which the KeeLine® II is installed on to.
What to look for during inspections and thorough examinations? The lists below are not exhaustive. Oil, Grease or any other substance has contaminated neither the roof surface nor the
KeeLine® II system.
a) Interim Inspection Any Instructions issued by manufacturers of combined components have been complied
An inspection should be carried out after every week of constant use, every six weeks of with.
intermittent use and on each occasion of re-assembly, and recorded. In addition to the pre-use
checks at section 0, inspect for signs of corrosion beyond normal tarnishing, wear, distortion or DANGER!
other defects on all parts including bolts and nuts. Should any doubt arise about the safety of any part of the system, do not use it and
remove it from service immediately and seek advice from your Kee Line II supplier.
DANGER!
Should any doubt arise about the safety of any part of the system, do not use it and 7.2 Swageless Wire Termination
remove it from service immediately and seek advice from your KeeLine® supplier. Check the terminal regularly for damage in connection with longer exposure to concentrated saline
solutions or polluted surroundings. Check the seal, if it is broken remove all sealing compound.
b) Thorough / Detailed Examination Then rinse the terminal with fresh water and treat it with WD40. Reseal the terminal with non-
Only persons competent to do so should carry out thorough and detailed examinations. acidic sealing compound.
A thorough examination should be carried out at least every twelve months and recorded.
Check that there is no wear or distortion of the holes through which the cable or various Should any doubt arise about the safety of any part of the system, do not use it. Remove it from
bolts are passed when assembling the KeeLine® II components. service immediately and seek advice from your KeeLine® II supplier.
The available fall distance below roof lights or at the perimeter of the building has not
been reduced by alterations to the height of internal or external racking or, for 7.3 Maintenance & Storage
example, the introduction of new protrusions from the vertical face of the structure by the KeeLine® II is manufactured from stainless steel and galvanised steel. All component and
introduction of additional buildings, plant, storage equipment etc; by opening of windows; assembled parts should be kept clean, using detergent if necessary, by wiping down with a wet
or by vehicular or pedestrian traffic. cloth or hosing with clean water, after which they should be wiped down with a dry cloth.
There has been no slippage of the cable in the swaged / swageless terminals. Kee Safety
recommends the use of a proprietary swage testing device and the terminal accepting a Should it ever be considered necessary to disinfect KeeLine® II, please contact the manufacturer
10 KN pull test for three minutes. first to check that the chosen disinfectant will not cause any damage to the equipment.
The system is correctly tensioned.
There is no visible wear amounting to a reduction of cross sectional area to any strands of Storage should be in a dry, chemically inert environment, away from any sources of damage, and
the cable at any point. in such a way that the parts of the dismantled product(s) will not become lost or misplaced.
All fixing bolts are still tight and locknuts are secure and correctly torqued up.
Warning signs to indicate that it is only for the attachment of appropriate PPE fall arrest
equipment and indicating the maximum number of users permitted to attach that
particular system at any one time are visible and legible.

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8 INSTRUCTIONS FOR REPAIR / REPLACEMENT 10 GENERAL WARNINGS
If a user suffers a fall from a height while using the KeeLine® II, or if it becomes damaged in
any way, the manufacturer should be contacted and arrangements made to return it to them for 10.1 Alterations
inspection and any necessary repair or component replacement. Make no alterations to this equipment without the manufacturers written consent. Repairs
should only be carried out by the manufacturer or with their written consent.
DANGER!
Do not attempt to repair KeeLine® II unless written permission has been obtained from 10.2 Unintended Use
the manufacturer or authorised representative. Do not use the equipment for any other purpose than that for which it is intended. If in any doubt
contact the supplier or manufacturer.
9 RECORDS
It is strongly recommended that a record be kept for each KeeLine® II System. The record should 10.3 Safety of Combined Components
contain headings for and spaces to allow entry of at least the details shown in the example below: Ensure that other components in the system are also compatible. In particular, check that the
connectors used for attachment of the safety line to KeeLine® II are of a compatible design
EQUIPMENT RECORD (EXAMPLE) and that they will be loaded correctly, i.e. in the correct plane and at the correct locations
on the connector, attachment eye and lanyard termination loop. Remember that a full body
Name: KeeLine® II Type: Horizontal line system to EN795:2102 Type C
harness (e.g. conforming to EN 361 Full body harnesses) is the only acceptable body-holding
Model 1/1 & CEN TS 16415:2012
device that can be used in a fall arrest system. In combining product components from
Name and address of Authorised Agent: Unique identification number: ******* different manufacturers for resale, installers or suppliers are considered to take on the role and
responsibilities of a manufacturer for some purposes. Such persons should assure themselves of
Kee Safety Ltd Year of manufacture: **** the compatibility of combinations, by reference to individual manufacturers or by relevant testing.
Cradley Business Park
Overend Road Purchase date: ******
10.4 Minimise Any Free Fall Potential
Cradley Heath
B64 7DW Date first put into use: ****** It is essential for safety that the anchor point is always positioned, and the work carried out
in such a way, that any free fall would be minimised. Under normal circumstances, and
Other compatible components to be used Other compatible components to be used foreseeable conditions of use, if correctly installed, KeeLine® II will always achieve this.
Supporting Anchors to EN795. Full body Harness To EN361
10.5 Free Space Beneath the User
connectors to EN362 Fixed Length Lanyard to EN354/ 355/ 358
If the fall protection system is a fall arrest system (see), it is essential for safety to verify the free
space required beneath the user at the workplace before each use. This is to ensure that, in the
Record of use Record of use case of a fall, there will be no collision with the ground or other obstacle in the fall path despite
the possible extension of the energy absorber.
****** Inspect gutters
Sufficient ground clearance, free from obstacles, must be allowed for the path of any falling
body. Where appropriate, allowances should be made for any pedestrian or vehicular access in
the fall zone.

10.6 Personal Issue Equipment

PERIODICAL EXAMINATION AND REPAIR HISTORY (EXAMPLE) Kee Line is not normally intended to be an item of personal issue.
Date Reason for entry Defects noted or Name (in capital Next due date
(Type of other comments letters) and for periodical 10.7 Hazards
examination/repair) (and repairs carried signature of examination Users should be aware of hazards that could affect the performance of KeeLine® II, and
out, if any) competent person the systems used with them. For instance, erection of a system in an especially corrosive
environment should encourage more frequent thorough examinations.
****** Thorough None A.N. OTHER ******
examination. (PPE) A N Other

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Kee
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11 TRANSPORTATION
Kee Line® II components are of robust construction. While care should be taken during
transportation not to cause any damage to them, special packaging is not required.

12 MARKINGS ON THE PRODUCTS AND THEIR MEANING

Various markings can be found on KeeLine® II components. Always check the legibility of the
product markings. The meaning of these markings is as follows:

Marking Meaning
Kee Safety Ltd The supplier of KeeLine®II.
Horizontal Flexible Lifeline Type of personal protective equipment.
08.02 Date & Batch Number for ease of traceability.
EN 795:2012 Type C KeeLine® II conforms to EN 795:2012.
CEN TS 16415 KeeLine® II conforms to CEN TS 16415.
Users must read and understand the instruc- Users should be fully conversant with the instructions for
tions for use for this product. use before using this product.

Always follow the warnings and instructions for use.

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 KeeLine®

Kee Safety Ltd. Tel: +44 (0) 1384 632188

Cradley Business Park Fax: +44 (0) 1384 632192
Overend Road
Cradley Heath
West Midlands Email: [email protected]
B64 7DW www.keesafety.com

KEELINE is a registered trademark of Kee Safety Ltd. Whilst every effort has been made to ensure the accuracy of the information contained within this brochure Kee Safety Ltd cannot be held responsible for any errors or omissions.
Kee Safety Ltd reserves the right to alter or withdraw products without prior notice. Kee Safety Ltd accepts no responsibility for any loss or damage arising from improper use of their products. ©2018 Kee Safety Ltd. All Rights Reserved.

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