Objective

-The objective of the cost report is to report the cost value (suggested retail price) of the items selected
to build the car. The objective is not to report the cheapest price that an item can be purchased. For
example, if two schools are using the same CVT they both should be reporting the same price, even
though they might have purchased them for different prices, since both schools get the same value
from the CVT.
-The cost report should serve as two functions, (1) a bill of materials for the car, and (2) it should help
equalize teams that choose to use items of high value with teams that use items of low value.
-In industry it is very important to look at design and performance, as well as cost. Cost is the key
driving force to many design decisions. If shocks are selected that cost $4000, the team should
understand it will loose points in cost, but it might improve the score in the dynamic events. During
design presentations these cost decisions should be discussed.

Last Year's Mistakes

- Many teams did not use the correct template; the only template that is allowed is the template which
posted for that year. If you submit an older template you will receive a score of 0.
- Teams found prices at discount companies that were not suggested retail prices. Remember to use
the retail price of all Polaris parts.
- Teams did not get signatures on the summary cost page. It is required that you print out the summary
cost with captain and approval signatures. This must be scanned and placed in the PDF as page #1.

- When you are done with this template you should make it presentable, delete the notes, sample
worksheets, instructions, cost guide and make sure everything is filled out.
- Reports were not labeled correctly.
- Make sure everything is filled out. Don't leave anything blank (quantities, descriptions, sub-assembly
times, etc).
- Bring a printed copy of the cost report with you to competition.

Submission of reports
All reports MUST be done using the 2008 template (only the 2008 template will be scored all
others will receive 0 points). Only one electronic copy will need to be submitted by each team and
this will be for all competitions in which the team is competing. The template must be submitted as an
Excel file (.xls) with a maximum size of 1.0 Mb. Do not add pictures, drawings or other things that
make this file larger than 1.0 Mb. Also, remember to delete the notes and tabs that are not needed
once the file is complete (do not delete ANY of the Form A's or Form B's).

All supporting documents (ie: receipts, drawings, cost overview, pictures, scanned copy of the summary
cost sheet with signature) should be included in the .PDF file. Only .PDF file will be scored. The
maximum size for the .PDF is 4.0 Mb.
These files must be titled as specified in the 2008 rules.
If the cost of your vehicle changes after you have submitted your cost report, then at registration you
must submit a "Cost Adjustment Form". When submitting this form you must have receipts or form
"B" attached for each changed item. See 2008 rules for more details on the Cost Adjustment form.

Common Prices
 Here is a list of websites that we will be using for scoring to verify prices. If items are on the car that are
available here, then use the price that is listed on these sites.
www.chassisshop.com www.mcmaster.com www.polarissuppliers.com/sae_team/SAE_parts.pdf

Foreign Teams
All cost numbers are in US dollars at US cost. Non US teams must find the prices for each item they
are using in the US. If the exact item can not be found, then an item of similar use, function and
durability should be used. Foreign receipts are not acceptable.

Cost Reporting Data

Definition – “Retail List Price” is the full retail price either as quoted by the manufacturer or the retailer
for sales of the quantity that is purchased. For example: purchased seats are priced as a single unit;
four identical purchased shocks can be priced as a group of four; small bolts and nuts can be priced
singularly or based on the box price; however they were purchased. The Retail List Price is frequently
more than you actually paid for the item and is never less than you actually paid.

Retail List Prices should not include sales tax, VAT taxes or packaging and shipping costs from the
seller to the team's shop – provided such items are itemized separately and not built into the retail
price.
Cost Documentation – “Cost Documentation” can be any of the following: (a) Receipts or
invoices for the items as purchased, (b) Catalog pages showing the items and price, (c) On-line
prices, (d) Quotations from a manufacturer or fabricator, or (e) Price tags provided that original
tag identifies the item to which it was affixed.
All cost documentation must be dated either as part the document itself or, in the case of undated
references, e.g. catalog pages, price tags, by writing a date on the submission.

Purchased Items – Use the Retail List Price (Suggested Retail Price)
Contributed, Discounted and Sale Items – Use the Retail List Price. Even if you bought the part on
sale or at a discount use the Retail List Price - do not use the sale or discount price.

Custom Manufactured Items – Use a quotation showing the Retail List Price. Manufacturer’s
quotations must be based on the price the company would charge a typical customer - not on any
special price given to your team.
Reused or Salvaged Items – Use the current Retail List Price for the item. If you are reusing a part
that is no longer in production, then you must provide cost documentation for the nearest equivalent
item that is currently available. For example: if you are reusing a brake light that’s no longer made,
then you may substitute the price for an equivalent item that’s available.

Foreign Purchased Items – If the item or similar item is available in the United States use the retail
price published in the U.S. If the item is not available in the U.S. then find an item that is similar in
function, size and durability.
Important Note – Keep in mind that the cost report is based on retail list price and is therefore
somewhat artificial. The cost report total price is likely to be considerably higher than your actual
production budget.
***Make sure to read the cost guide which is included in this file on the next worksheet.***

Format
 This year's cost report will be a 3 level bill of materials with standardized summaries in the 13 major
cost areas. The 3 levels consist of:
-Level 1 is the "Summary Cost" worksheet
-Level 2 is the group of 13 Form "A" worksheets. Each of these sheets come preloaded with a
reasonable number of lines which may be adjusted as required.
-Level 3 is the group of 13 Form "B" worksheets. Note that each of these worksheets may have
multiple items.

Documentation
Receipts, catalog pages, or other documentation of cost must be included in the .PDF. To help make
the documentation clear and readable, each receipt must have the appropriate final cost circled. Each
receipt should also have the section title, Form A line number, and Form B (if needed) line number
clearly marked. All of these receipts must be included in the .PDF file. Documentation should be in the
same order as presented in the report. For example, all the engine documentation first, followed by the
transmission documentation, etc.

Editing the worksheets

The worksheets have been designed to be used by most teams with little modification. The majority of
the teams will find that one or more of the worksheets is too short to cover all the components used in
one functional area (Form A), fabricated items must be linked from Form B to Form A, or there are more
fabrication items than shown (Form B). Therefore, it is expected that the spreadsheets will need to be
modified. Use the following guidelines:
-You MAY NOT change the column headings, the categories, or the summation methods.
-You MAY add additional lines to accommodate your particular design. You may also need to add
additional sections to a Form B (and the resulting line in the corresponding Form A) as required.

Form A Issues and Editing

You may insert additional lines as required. As long as you insert the lines above the summation
Formulas, the spreadsheet will pick up the costs in the new lines. You may need to renumber the lines;
this has no effect on the cost rollup. Be careful that the line numbers match the appropriate Form B
items. It is good practice to put all the Form B items at the top of the sheet, purchased items below.

Be careful not to 'CUT' items or drag and drop. Use 'COPY' functions. Failure to do so may lead to
dropped links to the final worksheet.

Form B Issues and Editing

To add an additional section for a fabricated item, highlight lines 2 through 27, 'COPY', highlight the
upper left corner below the last used section (Cell A106 to start with in most of the Form B's, cell A269
for the larger ones), and 'PASTE'. Be sure to add a page break above it and change the item number
appropriately. Next, you will need to add the three links to the appropriate Form B. Go to the
appropriate line on the appropriate Form B, highlight the 'Part Name' cell, enter an '=' to start a Formula,
then (without completing the Formula) switch to Form B, find and highlight the new Part Name cell, and
hit 'enter'. This will transfer the location and send you back to Form A. Repeat with materials and labor
cost cells.
 There are two ways to calculate part costs on Form B: you can enter Density, Amount, Weight, and
$/Unit, and the final cost will be calculated for you. Alternatively, you can leave the Density column
blank and the cost will be calculated on the basis of Amount, and $/Unit.
There may be some cases where the cost calculation does not fit your situation. Use your preferred
calculation method, highlight the calculation in light yellow, and provide an explanation at the bottom of
that page (Insert blank lines as required).
The Amount should be the gross amount of material you started with, not the finished amount of
material in the finished part. i.e. If you machine a full transmission case, use the weight of the starting
billet, not the final case.
Be careful not to 'CUT' items or drag and drop. Use 'COPY' functions. Failure to do so may lead to
dropped links to the matching Form A.

Sample
There is a sample pair of Form A and Form B at the end of the worksheets (last tab). They are identical
to the others with the exception that they do not roll up to the final worksheet. Delete these tabs before
you submit the report.
Cost Guide

Component Categories
Cost Guide
The cost should reflect the prototype vehicle brought to competition. Included in this amount is the cost for the ten
Briggs & Stratton engine, but excluded are the costs of the required life preserver, helmet, and face shield. Anythin
vehicle at the time of technical inspection must be represented in the cost report. The prototype cost of the veh
determined as the sum of the following items:

1. All purchased parts at full retail cost (US dollars), even if it was actually acquired with a discount or in a foreign
exchange rate would make it cheaper than it could be purchased in the US.

2. Receipts for all components over $20 (US dollars) must be included.
(A) The receipts must be numbered and labeled, and included in the .PDF file.
(B) The full retail cost of parts must be used in the Cost Report. Discounted or wholesale prices are not to be us
used,
donated or discounted, the full retail cost for the part must still be used (or a part of similar specification).
(C) The supplier/retailer’s phone number must be included with each receipt.
(D) If the actual receipt for a part is not available, a photocopy of a page from a catalog of the part in question w
(E) Receipts that are dated less than three (3) years prior to the Competition, i.e. no older than 3 years, are valid
prices must be current for that year.
3. All modified purchased parts should use full retail cost, plus the cost of the modifications taken from the Operat
4. Fabricated/Manufactured parts use the cost for the basic material from the Materials Cost Table; bearing in mind
include any scrap from cutting or machining. If the material is not listed in the table then a receipt for the materi
provided. The cost for making the part will then be added using the rates from the Operations Cost Table.
5. Fabricated/Manufactured parts do not include design or setup time for your manufacturing, actual run time onl
6. Assembly labor is to be cost at $35.00 US per hour.

(A) Assembly of a component is to be included in the cost of that component.

(B) Assembly of components into a sub-assembly is to be listed as Sub-System Assembly Time (D30 on Form
that sub-assembly appears.
(C) Assembly of a sub-assembly or assembly onto the vehicle is Vehicle Assembly Labor and should be inclu
summary
sheet in column F.

Component Categories
Engine: Engine, Choke, Accelerator, Pedal Cables, Fuel Tank, Splash shields, Spill prevention
Transmission: Gearbox, Hydraulic Clutches, Torque Conv., Shift Mechanisms,
Drive Train: Belts, Gears, Chains, Drive Shafts, Bearings, Sprockets, Axles, Chain guards
Steering: Steering Wheel, Bearings, Shafts, Gears, Tie Rods, Bushings
Suspension: A Arms, Spindles, Shock, Rod Ends, Ball Joints
Frame: Structural Members, Roll Cage, Mounts, Firewall, Seat
Body: Outer Covering, Fenders, Skid Plates
Brakes: Mech/Hyd. Components, Pedals, Lines, Fittings, Fluid
Safety Equipment: Guards, Padding, Fire Extinguisher, Safety Harness
Electrical: Kill Switch, Battery, Cables, Wiring, Lights, Etc.
Fasteners: Nuts, Bolts, Rivets, Zip Ties, Etc (don't include fasteners in each subassembly, put the QTY of each
Miscellaneous: Transponder, Paint, Trim, Etc
First Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Second Event: Tires/Rims, Flotation, and any other items that will be used at that event only
Third Event: Tires/Rims, Flotation, and any other items that will be used at that event only
For example the time
it takes to mount the
tire to the rim would
be under sub-system
assembly time. The
time it takes to
mount the tire
assembly to the car
would be vehicle
assembly labor.
size in the fastener section)
Baja SAE Cost Event Tables

Operations Cost Table Material Cost Table

Labor (all other activities) $ 35.00 /hour Mild Steel, e.g. 1010, 1025 $ 0.30 /lb
CNC Machine (time) $ 70.00 /hour Alloy Steel, e.g. 4130, ChroMoly $ 0.60 /lb
Computer-aided labor (water jet cutting, etc) $ 70.00 /hour Aluminum $ 1.25 /lb
Welds $ 0.35 /in Mag $ 2.25 /lb
Saw/Tube Cuts $ 0.40 /in Non-graphite composites $ 40.00 /lb
Tube Bends $ 0.75 /bend Graphite-based composites $ 100.00 /lb
Non-metallic cutting $ 0.20 /in
Radiusing tube ends $ 0.75 /end
Drilled holes $ 0.35 /hole
Reemed hole $ 0.35 /hole
Tapping holes $ 0.35 /hole
Sheet Metal Shearing $ 0.20 /cut
Sheet Metal Punching $ 0.20 /hole
Sheet Metal Bends $ 0.05 /bend
Sheet metal stampings (process cost only) $ 0.05 /sq in
Sand castings (process cost only) $ 3.00 /lb
Die castings (process cost only) $ 4.00 /lb
Investment Castings (process cost only) $ 8.00 /lb
Thermal forming (process cost only) $ 4.00 /lb
Plastic Injection (process cost only) $ 2.75 /lb
 Density

0.284 lb/in³
0.284 lb/in³
0.0975 lb/in³
0.0648 lb/in³
-
-
 2008 Baja SAE Cost Adjustment Form 0
TEN ILL MTL
Car Number 0 0 0
Total Cost

Sum of
Sect #

Subassembly Costs Subtotal

Adj.
Item Description of change Material Labor Material Labor

1 Engine $0.00 $0.00 $0.00

2 Transmission $0.00 $0.00 $0.00

3 Drive Train This form is to be used only if $0.00 $0.00 $0.00

you add something to your
4 Steering car after the submission of $0.00 $0.00 $0.00
your report. This must be
5 Suspension submitted at registration $0.00 $0.00 $0.00
during each competition.
6 Frame $0.00 $0.00 $0.00
Make sure to attach a Form B
7 Body for any manufactured item $0.00 $0.00 $0.00
and a receipt for any
8 Brakes purchased item over $20. $0.00 $0.00 $0.00

9 Safety Equipment $0.00 $0.00 $0.00

10 Electrical Equipm $0.00 $0.00 $0.00

11 Fasteners $0.00 $0.00 $0.00

12 Miscellaneous $0.00 $0.00 $0.00

13 TEN Event $0.00 $0.00 $0.00

14 ILL Event $0.00 $0.00 $0.00

15 MTL Event $0.00 $0.00 $0.00

TEN Total: $ - $ - $ - $ - $ -
ILL Total: $ - $ - $ - $ - $ -
MTL Total: $ - $ - $ - $ - $ -

Team Captain: _________________________________ Date: ________________ __________

 2008 Baja SAE Official Costing Sheet
TEN ILL MTL
YOU MUST ENTER Car
YOURNumber Enter Team Name in
CAR NUMBER FOR EACH
EVENT. Enter numbers Total
onlyCost Cell F3
(ie: 2,6,13,24) If you are
NOT entering the event
leave blank Vehicle Assembly
Sect #

Subassembly Costs Labor Subtotal

Item Description Material Labor Time(min) Cost Material Labor
1 Engine $0.00 $0.00 $0.00 $0.00 $0.00
2 Transmission $0.00 $0.00 $0.00 $0.00 $0.00
3 Drive Train $0.00 $0.00 $0.00 $0.00 $0.00
4 Steering $0.00 $0.00 $0.00 $0.00 $0.00
5 Suspension $0.00 $0.00 $0.00 $0.00 $0.00
6 Frame $0.00 $0.00 $0.00 $0.00
7 Body $0.00 $0.00 $0.00 $0.00 $0.00
8 Brakes $0.00 $0.00 $0.00 $0.00 $0.00
9 Safety Equipment $0.00 $0.00 $0.00 $0.00 $0.00
10 Electrical Equipment $0.00 $0.00 $0.00 $0.00 $0.00
11 Fasteners $0.00 $0.00 $0.00 $0.00
12 Miscellaneous $0.00 $0.00 $0.00 $0.00 $0.00
13 TEN Event $0.00 $0.00 $0.00 $0.00 $0.00
14 ILL Event $0.00 $0.00 $0.00 $0.00 $0.00
15 MTL Event $0.00 $0.00 $0.00 $0.00 $0.00
TEN Total: $ - $ - $ - $ - $ -
ILL Total: $ - $ - $ - $ - $ -
MTL Total: $ - $ - $ - $ - $ -

Team Captain: Date: __________ Approval: Date: _________

Level 1 Summary Revision: 2008 Rev C

 Page 15

Engine Subsystem Form A

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24 This is the time it takes to assemble all of
25 the items in this subassembly together.
For example, this would be time it takes
to mount splash guard to engine.

Subsystem Assembly Time (min) Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Engine Subsystem page16
Form B
Engine Subsystem Form B
Line 1 on Engine Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Engine Subsystem page17
Form B
Line 2 on Engine Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Engine Subsystem page18
Form B
Line 3 on Engine Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Engine Subsystem page19
Form B
Line 4 on Engine Subsystem Form A
Description: To Form A
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 20

Transmission Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Transmission Subsystem page21
Form B
Transmission Subsystem Form B
Line 1 on Transmission Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Transmission Subsystem page22
Form B
Line 2 on Transmission Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Transmission Subsystem page23
Form B
Line 3 on Transmission Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Transmission Subsystem page24
Form B
Line 4 on Transmission Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 25

Drive Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Drive Subsystem page26
Form B
Drive Subsystem Form B
Line 1 on Drive Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Drive Subsystem page27
Form B
Line 2 on Drive Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Drive Subsystem page28
Form B
Line 3 on Drive Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Drive Subsystem page29
Form B
Line 4 on Drive Subsystem Form A
Description: To Form A
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 30

Steering Subsystem Form A

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22
23
24
25

Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Steering Subsystem page31
Form B
Steering Subsystem Form B
Line 1 on Steering Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Steering Subsystem page32
Form B
Line 2 on Steering Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Steering Subsystem page33
Form B
Line 3 on Steering Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Steering Subsystem page34
Form B
Line 4 on Steering Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Steering Subsystem page35
Form B

Line 5 on Steering Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 5 Subassembly Total 0.00
 Steering Subsystem page36
Form B

Line 6 on Steering Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 6 Subassembly Total 0.00
 Steering Subsystem page37
Form B

Line 7 on Steering Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 7 Subassembly Total 0.00
 Steering Subsystem page38
Form B

Line 8 on Steering Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 8 Subassembly Total 0.00
 Steering Subsystem page39
Form B

Line 9 on Steering Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 9 Subassembly Total 0.00
 Steering Subsystem page40
Form B

Line 10 on Steering Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 10 Subassembly Total 0.00
 Page 41

Suspension Subsystem Form A

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22
23
24
25

Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Suspension Subsystem page42
Form B
Steering Subsystem Form B
Line 1 on Suspension Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Suspension Subsystem page43
Form B
Line 2 on Suspension Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Suspension Subsystem page44
Form B
Line 3 on Suspension Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Suspension Subsystem page45
Form B
Line 4 on Suspension Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Suspension Subsystem page46
Form B

Line 5 on Suspension Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 5 Subassembly Total 0.00
 Suspension Subsystem page47
Form B

Line 6 on Suspension Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 6 Subassembly Total 0.00
 Suspension Subsystem page48
Form B

Line 7 on Suspension Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 7 Subassembly Total 0.00
 Suspension Subsystem page49
Form B

Line 8 on Suspension Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 8 Subassembly Total 0.00
 Suspension Subsystem page50
Form B

Line 9 on Suspension Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 9 Subassembly Total 0.00
 Suspension Subsystem page51
Form B

Line 10 on Suspension Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 10 Subassembly Total 0.00
 Page 52

Frame Subsystem Form A

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1 Complete Roll Cage X 1 $0.00 $0.00 $0.00 $0.00 $0.00
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Time to assemble seat, firewall,
21 mounts, gussets, and any other
22 items within the Frame SubAssembly
to the complete roll cage
23
24
25

Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Frame Subsystem page53
Form B
Frame Subsystem Form B
Line 1 on Frame Subsystem Form A
Description: Completed Roll Cage Tubes Only
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

Each tube size and
1 thickness must be listed 0.00 $0.00
2 separately. Only tubes 0.00 $0.00
should be included in
3 this part.
0.00 $0.00
4 0.00 $0.00
5 0.00 $0.00
6 0.00 $0.00
Fill in amounts for each process
used to build the roll cage (process
Subtotal: $0.00
for tubes only). All other items
Labor: should be included as separate line
items (ex. tabs, caps, brackets).
Manufacturing Process Amount Unit $/Unit Cost
4 Welding Inches $ 0.35 0.00
5 Tube Cuts Inches $ 0.40 0.00
6 Saw Cuts (cut to length) Inches $ 0.40 0.00
7 Tube Bends Bends $ 0.75 0.00
8 Radiusing tube ends Ends $ 0.75 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Frame Subsystem page54
Form B
Line 2 on Frame Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Frame Subsystem page55
Form B
Line 3 on Frame Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Frame Subsystem page56
Form B
Line 4 on Frame Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Frame Subsystem page57
Form B

Line 5 on Frame Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 5 Subassembly Total 0.00
 Frame Subsystem page58
Form B

Line 6 on Frame Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 6 Subassembly Total 0.00
 Frame Subsystem page59
Form B

Line 7 on Frame Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 7 Subassembly Total 0.00
 Frame Subsystem page60
Form B

Line 8 on Frame Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 8 Subassembly Total 0.00
 Frame Subsystem page61
Form B

Line 9 on Frame Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 9 Subassembly Total 0.00
 Frame Subsystem page62
Form B

Line 10 on Frame Subsystem Form A

Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 10 Subassembly Total 0.00
 Page 63

Body Subsystem Form A

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23
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25

Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Body Subsystem page64
Form B
Body Subsystem Form B
Line 1 on Body Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Body Subsystem page65
Form B
Line 2 on Body Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Body Subsystem page66
Form B
Line 3 on Body Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Body Subsystem page67
Form B
Line 4 on Body Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 68

Brakes Subsystem Form A

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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Brakes Subsystem page69
Form B
Brakes Subsystem Form B
Line 1 on Brakes Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Brakes Subsystem page70
Form B
Line 2 on Brakes Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Brakes Subsystem page71
Form B
Line 3 on Brakes Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Brakes Subsystem page72
Form B
Line 4 on Brakes Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 73

Safety Equipment Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Safety Equipment Subsystem page74
Form B
Safety Equipment Subsystem Form B
Line 1 on Safety Equipment Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Safety Equipment Subsystem page75
Form B
Line 2 on Safety Equipment Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Safety Equipment Subsystem page76
Form B
Line 3 on Safety Equipment Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Safety Equipment Subsystem page77
Form B
Line 4 on Safety Equipment Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 78

Electrical Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Electrical Subsystem page79
Form B
Electrical Subsystem Form B
Line 1 on Electrical Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Electrical Subsystem page80
Form B
Line 2 on Electrical Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Electrical Subsystem page81
Form B
Line 3 on Electrical Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Electrical Subsystem page82
Form B
Line 4 on Electrical Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 83

Fasteners Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Page 84

Miscellaneous Items Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 Miscellanous Items page85
Form B
Miscellanous Items Form B
Line 1 on Miscellanous Items Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 Miscellanous Items page86
Form B
Line 2 on Miscellanous Items Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 Miscellanous Items page87
Form B
Line 3 on Miscellanous Items Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Miscellanous Items page88
Form B
Line 4 on Miscellanous Items Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 89

TEN Event Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 TTU Event Subsystem page90
Form B
First Event Subsystem Form B
Line 1 on TEN Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 TTU Event Subsystem page91
Form B
Line 2 on TEN Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 TTU Event Subsystem page92
Form B
Line 3 on TEN Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 TTU Event Subsystem page93
Form B
Line 4 on TEN Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 94

ILL Event Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 CIS Event Subsystem page95
Form B
Second Event Subsystem Form B
Line 1 on ILL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 CIS Event Subsystem page96
Form B
Line 2 on ILL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 CIS Event Subsystem page97
Form B
Line 3 on ILL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 CIS Event Subsystem page98
Form B
Line 4 on ILL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 99

MTL Event Subsystem Form A

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Subsystem Assembly Time (min) 0 Subsystem Assy Cost $0.00 $0.00

Totals $0.00 $0.00 $0.00

Total: $0.00
 ETS Event Subsystem page100
Form B
Third Event Subsystem Form B
Line 1 on MTL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 1 Subassembly Total 0.00
 ETS Event Subsystem page101
Form B
Line 2 on MTL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 2 Subassembly Total 0.00
 ETS Event Subsystem page102
Form B
Line 3 on MTL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 ETS Event Subsystem page103
Form B
Line 4 on MTL Event Subsystem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00
 Page 104

Sample Subsystem Form A

ExtendedTotal
Material Cost

Labor Cost
Purchased

Fabricated

Extended
Material Labor
Item Category Description Vendor Qty Cost Cost
1 Shaft Input Shaft X 1 $3.69 $9.82 $3.69 $9.82 $13.50
2 A-Arm Front Lower A-arm X 4 $1.49 $25.35 $5.95 $101.40 $107.35
3 Bushings Bearings X MSC 6 $12.49 $0.00 $74.94 $0.00 $74.94
4 $0.00 $0.00 $0.00
5 $0.00 $0.00 $0.00
6 $0.00 $0.00 $0.00
7 $0.00 $0.00 $0.00
8 $0.00 $0.00 $0.00
9 $0.00 $0.00 $0.00
10 $0.00 $0.00 $0.00
11 $0.00 $0.00 $0.00
12 $0.00 $0.00 $0.00
13 $0.00 $0.00 $0.00
14 $0.00 $0.00 $0.00
15 $0.00 $0.00 $0.00
16 $0.00 $0.00 $0.00
17 $0.00 $0.00 $0.00
18 $0.00 $0.00 $0.00
19 $0.00 $0.00 $0.00
20 $0.00 $0.00 $0.00
21 $0.00 $0.00 $0.00
22 $0.00 $0.00 $0.00
23 $0.00 $0.00 $0.00
24 $0.00 $0.00 $0.00
25 $0.00 $0.00 $0.00
This is the time it takes to
Subsystem Assembly Time (min) 10 Subsystem Assy Cost
assemble all of the items in this $5.83 $5.83
Totals subassembly together. For $84.58 $117.05 $195.79
example, this would be time it
takes to mount the tire to the rim.
Total: $201.63
 Engine Subsystem page105
Form B
Sample Subsytem Form B
Line 1 on Sample Subsytem Form A
Description: Input Shaft
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 Shaft Steel round 0.084 in^3 12 1.01 $0.30 $0.30
2 Key Keystock feet 0.1 0.00 $0.95 $0.10
3 Spacer Aluminum 0.0975 in^3 27 2.63 $1.25 $3.29
Subtotal: $3.69

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 Cut Shaft 4 inch $ 0.40 1.60
5 Center drill shaft 2 holes $ 0.35 0.70
6 Tap end 1 holes $ 0.35 0.35
7 Mill slot for key (manual) 0 hour $ 35.00 3.50
8 Turn spacer (CNC) 0 hour $ 75.00 2.50
9 Press spacer on shaft 0 hour $ 35.00 1.17
10 0.00
Subtotal: 9.82

Material Total 3.69

Labor Total 9.82
To Form A Line 1 Subassembly Total 13.50
 Engine Subsystem page106
Form B
Line 2 on Sample Subsytem Form A
Description: Front Lower A-arm
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 Tubes 4130 tubing 0.084 in^3 25 2.10 $0.60 $1.26
2 Plug 1018 0.084 in^3 5 0.42 $0.30 $0.13
3 Tabs 4130 sheet 0.084 in^3 2 0.17 $0.60 $0.10
Subtotal: $1.49

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 Cut Tubes 10 Inches $ 0.40 4.00
5 Cut Plugs 4 Inches $ 0.40 1.60
6 Drill plug & tap 3 holes $ 0.70 2.10
7 Radius Tubes 6 Qty $ 0.75 4.50
8 Weld plugs and tubes 30 inches $ 0.35 10.50
9 Cut Tab (CNC) 0.02 hours $ 75.00 1.25
10 Weld tabs 4 inches $ 0.35 1.40
Subtotal: 25.35

Material Total 1.49

Labor Total 25.35
To Form A Line 2 Subassembly Total 26.84
 Engine Subsystem page107
Form B
Line 3 on Sample Subsytem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 3 Subassembly Total 0.00
 Engine Subsystem page108
Form B
Line 4 on Sample Subsytem Form A
Description:
Material:
Item

Part Name Material Density Unit Amount Weight $/Unit Cost

1 0.00 $0.00
2 0.00 $0.00
3 0.00 $0.00
Subtotal: $0.00

Labor:
Manufacturing Process Amount Unit $/Unit Cost
4 0.00
5 0.00
6 0.00
7 0.00
8 0.00
9 0.00
10 0.00
Subtotal: 0.00

Material Total 0.00

Labor Total 0.00
To Form A Line 4 Subassembly Total 0.00