DESIGN OF NON­PERMANENT JOINT: BOLT

The solution is based on the data and approach from the book of
Shigley's Mechanical Engineering Design, Ninth Edition in SI Units.
BY AFANDI DZAKARIA 2012/2013 1

1.1 (i) Prime mover drives the large pulley due to the fact that this pulley is a
part of the first stage of speed reduction. The diagram shows that the
left side of V‐belt on the large pulley has larger tension than the right
side. This promote the idea of large pulley rotates in the clockwise
direction as well as the small pulley too. Hence, P2 is the tension side and
P1 is the loose side. 2 Marks
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(ii)
rs = 0.1 m rb = 0.2 m
F1 = 2000 N F2 = 400 N

OUTPUT
y Second
Stage
P1 INPUT
a P2 First
Stage
z 450 400 N
b
c
00

d
R1

2000 N
00

x
R2

ΣMdx = 0
−F1 ⋅ rb + F2 ⋅ rb + Tb = 0

Tb = 320 Nm

Ts = Tb = 320 Nm Transmitted Torque 1 Mark

ΣMbx = 0
−0.2 ⋅ P2 ⋅ rs + P2 ⋅ rs − Ts = 0

P2 = 4000 N 1 Mark

P1 = 0.2 ⋅ P2 = 800 N 1 Mark

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1.2 (i) Top Plane:

θ = 45 deg
ab = 0.06 mm bc = 0.06 mm cd = 0.04 mm
 y
R ay 6000 N
R az
45 0
a R cy R cz
z
b 2400 N
c
d x 2 Marks

A1 = 1000 N A2 = 5000 N

ΣMay = 0

⎡⎣( A1 + A2) ⋅ cos ( θ deg)⎤⎦ ⋅ ab − Rcz ⋅ ( ab + bc) = 0

Rcz = 2121.32 N [pointing in positive direction of z­axis ­downward]

1 Mark
ΣFz = 0

( )
− A1 + A2 ⋅ cos ( θ deg) + Rcz + Raz = 0

Raz = 2121.32 N [pointing in positive direction of z­axis ­downward]

1 Mark
*********************************************************************************************

Front Plane:
ΣMaz = 0

⎡⎣⎡⎣( A1 + A2) ⋅ sin ( θ deg)⎤⎦ ⋅ ab⎤⎦ − ⎡⎣Rcy ⋅ ( ab + bc)⎤⎦ + ⎡⎣( F1 + F2) ⋅ ( ab + bc + cd)⎤⎦ = 0

Rcy = 5321.32 N [pointing in negative direction of y­axis ­downward]

1 Mark
ΣFy = 0

⎡⎣( A1 + A2) ⋅ sin ( θ deg)⎤⎦ − Rcy − Ray + ( F1 + F2) = 0

Ray = 1321.32 N [pointing in negative direction of y­axis ­downward]
1 Mark

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1.2 (ii) Top Plane Shear Force Diagram:

Raz = 2121.32

( )
Raz − A1 + A2 ⋅ cos ( θ deg) = −2121.32 2 Marks
Top Plane Bending Moment Diagram:
Mbt = Raz ⋅ ab = 127.279

⎣ ( )
Mct = ⎡Raz − A1 + A2 ⋅ cos ( θ deg)⎤ ⋅ ( bc) + M bt = 0
⎦ 2 Marks

-2121.32
a b c d
x

2121.32

V (N) z

127.28
M (Nm) 2 Marks
z

*********************************************************************************************
Front Plane Shear Force:
−Ray = −1321.32

−Ray + ⎡⎣( A1 + A2) ⋅ sin( θ deg)⎤⎦ = 2921.32

−Ray + ⎡⎣( A1 + A2) ⋅ sin( θ deg)⎤⎦ − Rcy = −2400 2 Marks

Front Plane Bending Moment Diagram:

Mbf = −Ray ⋅ ab = −79.279

Mcf = ⎡−Ray +
⎣ ⎡⎣( A1 + A2) ⋅ sin( θ deg)⎤⎦⎤⎦ ⋅ bc + Mbf = 96

⎡⎣−Ray + ⎡⎣( A1 + A2) ⋅ sin ( θ deg)⎤⎦ − Rcy⎤⎦ ⋅ cd + Mcf = −0 2 Marks

y
V (N)
2921.32
a b c d
x

-1321.32
-2400
M (Nm) y

96

x
2 Marks
-79.28
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1.2 (iii)
2 2
Mb = M bt + Mbf = 149.951 Nm 1 Mark

2 2
Mc = Mct + M cf = 96 Nm 1 Mark

n = 6

Sy = 180000000 Pa 1 Mark

Sy
n=
2 2
⎛ 32 ⋅ Mb ⎞ ⎛ 16 ⋅ Tb ⎞
⎜ ⎟ + 3⋅⎜ ⎟ 2 Marks
⎜ π⋅D 3 ⎟ ⎜ π⋅D 3 ⎟
⎝ 1 ⎠ ⎝ 1 ⎠

D1 = 0.04747231 m D1 = 47 mm 1 Mark

*********************************************************************************************

Tc = Tb = 320 Nm 1 Mark

Sy
n=
2 2 2 Marks
⎛ 32 ⋅ Mc ⎞ ⎛ 16 ⋅ Tc ⎞
⎜ ⎟ + 3⋅⎜ ⎟
⎜ π⋅D 3 ⎟ ⎜ π⋅D 3 ⎟
⎝ 2 ⎠ ⎝ 2 ⎠

D2 = 0.04635069 m D2 = 46 mm 1 Mark

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1.2 (iv)

The second stage small pulley is placed between the bearings as the belt loads
are higher than those of the first stage, whose lesser loaded pulley is overhung.
Recall that the stresses in a simply supported beam are less when the load is
situated between the supports than when it lies outside the supports. By virtue of
pulley loadings, swapping the pulley position will be worst to the shaft design!
2 Marks
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TOTAL MARKS = 35 MARKS

Happy Marking ;) !