Guia de Inspección CESSNA 170-172-180-182-185 (53-62)
Guia de Inspección CESSNA 170-172-180-182-185 (53-62)
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25-HOURS INSPECTION
Before beginning the inspection, determine that engine and propeller performance is RESPONS.
normal and that all systems function properly Mec Insp
Engine and engine compartment for fuel and o¡¡ leaks, security of parts, correct
1.
engine and propeller control travel, proper safetying, and visible defects
Remainder of airplane for security of attaching bolts, screws, and rivets, broken
3.
spotwelds, fuel leaks, and apparent exterior damage or defects
4. Items for servicing and lubrication in accordance with Figure 2 hour intervals
Note: 50-hour and 75-hour inspections are 25-hour Inspections; repeated at these intervals. Also check
any items of servicing and lubrication required at these intervals
100-HOURS INSPECTION
The 100 hour (periodic) inspection is a thorough, searching inspection of the entire RESPONS.
airplane. Unless the progressive inspection method is used, it ¡a required every
twelve months as a periodic inspection or every 100 hours, if the airplane la operated
for hire, In accordance with Civil Air Regulations
Mec Insp
ENGINE RUN-UP. Before beginning the inspection proper, start, run up, and shut
dawn the engine in accordance with instructions in the Owner's Manual. During the
run-up observe the following, making: note of any discrepancies or abnormalities
2. Static rpm
Magneto drop; note particularly any difference between the drop on the two
3.
magnetos
Fuel tank selector or shut-off valve; operate engine on each tank off positions
7.
long enough to make sure the valve functions properly
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Alter the inspection has been completed, an engine run-up should again be performed to ascertain that
any discrepancies or abnormalities have been corrected.…………………………………….
PREPARATION. Remove engine cowling, and loosen or remove all fuselage, wing, empennage, and
upholstery inspection doors, plates, and fairings as necessary to accomplish the inspection. Replace alter
the inspection has been completed ……………………………………………...
SERVICE MANUAL
RESPONS.
ENGINE COMPARTMENT
Mec Insp
Engine oil for changing, screen for cleaning; filler cap, dipstick, drain plug, and
screen for security and safetying as required. Refer to Figure 2-4 for aircraft
1. equipped with external oil filters.
Note: Examine oil screens, filters, and sump oil for metal particles or
contamination that could indicate internal damage to the engine.
Induction air filter for servicing, proper fit, security, cracks in frame, and tear or
3. bare spots in filter element. Paper element "dry" filters for replacement every
300 hours
Induction airbox for internal cleanliness, cracks, and security; air valve and doors
5.
for operation and sealing; controls for security and operation
Cold air and hot air flexible hoses for security, kinks, holes, chafing, and burnt
6.
spots
Engine baffles for security, sealing, cracks, metal deformation, and attachment
7.
of sealing strips.
Cylinders for security, cracks, broken cooling fins; rocker box covers and push
8.
rod housings for security, oil leaks, crack&, and dents
Crankcase, oil pan, reduction gear housing, and accessory section for security,
9.
oil leaks, safetying; front crankshaft seal for oil leakage
All lines and hoses for security, leaks, cracks, dente, kinks, corrosion, hose
10.
deterioration, and chafing
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Ignition harness for security, chafing, burning, defective insulation, and loose or
13.
broken terminals
Spark plugs for proper gap, cleanliness, and evidence of reliable operation. (Also
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see paragraph 12-40)
All electrical wiring: in the engine compartment for security, chafing, defective
16.
insulation, and loose or broken terminals
Vacuum relief valve for security and the inlet screen for cleanliness, holes,
18.
corrosion, and safetying
19. Vacuum system oil. separator for security, cracks, oil leaks, and servicing
Engine and propeller controls and linkage for security, proper rigging, binding,
20.
excessive wear, cracks, misalignment, corrosion, safetying, and chafing
Engine shock mounts for security, safetying, deterioration; engine mount for
21. cracks, corrosion, dents, bends, and evidence of overheating; ground straps for
security, corrosion, fraying of braided straps, and cracking of metal straps
Cabin heater valve and door for proper operation, sealing, cracks, and
22.
deformation; controls for security, binding, proper rigging, and alignment
Starter for security, oil leaks, tight electrical connections; engagement lever for
proper rigging and return spring tension. Every 200 hours, check starter brushes
23.
for sufficient length, binding, brush leads for fraying, chafing; commutator for
glaze, pits, grooves, high mica, and cleanliness
Generator for security and oil leaks if generator ¡s fastened to accessory case;
drive belt for cuts, fraying, and excessive wear; electrical connections for
24. security. Every 200 hours, check generator brushes for sufficient length, binding;
brush leads for fraying, chafing, commutator for glaze, pits, grooves, high mica,
and cleanliness
Voltage regulator for security and tight electrical connections. Every 200 hours,
25.
check contact points for discoloration, pits, and corrosion
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Fuel/air control unit for security, cracks, corrosion, fuel leaks, cleanliness of inlet
30.
screen, proper safetying, and security of cooling shrouds
Engine-driven fuel pump for security, cracks, leaks, proper safetying, and
31.
security of cooling shrouds
Fuel manifold valve (fuel injection distributor) bar security, proper safetying, and
32.
leaks.
33. Fuel injection lines for security, kinks, cracks, dents, leaks, and chafing
Engine cowling for cleanliness, proper bit, security, cracks, dents, cuts, tears,
35.
loose or broken hinges, defective latches or fasteners, and deteriorated paint
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RESPONS.
PROPELLER
Mec Insp
Fixed-pitch propeller bar track, nicks, cracks, corrosion, bends, dents, security,
1.
and proper safetying
Constant-speed propellers for nicks, cracks, corrosion, bends, dents, loose nuts
2. and bolts, oil leaks, freedom of blade movement, excessive looseness of blades,
security, and proper safetying
Propeller governor for security, safetying, cracks, oil leaks; control for correct
4.
rigging, security, binding, and proper safetying
Spinner and spinner bulkhead for cracks, dents, alignment, security, and
5.
condition of paint
RESPONS.
FUEL SYSTEM
Mec Insp
Fuel strainer for Internal cleanliness, security, leaks, and safetying; dram valve
1.
and control bar proper rigging, operation, leaks, and security
Electric fuel pumps bar cleanliness of filter screens, security, leaks, proper
2.
operation, and tight electrical connections
Fuel tank sump drains for water and sediment, leaks, security, and safetying;
3.
quick-drain valves for proper operation
Underside of wings for evidence of fuel leaks; rubber fuel cells for loose fasteners
attaching upper surface to wing; fuel tank filler cap placards for legibility; caps
bar leaks and security
NOTE
At engine overhaul periods (or approximately 1000 hours), dram all fuel and
4. inspect interior of rubber fuel cells for checks and cracks, and the area around
the filler opening for visible defects. On metal fuel tanks, remove the wing skin
above the tanks and check for deformed metal, chafing, condition of straps and
rubber pads, and security. On rubber or metal tanks, check outlet screens for
contamination. These are coarse screens, designed to filter out larger foreign
particles ……….
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Fuel selector valve, or shut-off valve, for proper operation, security, leaks,
6.
positive detent positions, and legibility and correct indexing of placard
7. All fuel lines for security, chafing, leaks, cracks, dents, kinks, and corrosion
8. Fuel line and selector valve drama for servicing, security, leaks, and safetying
Fuel quantity gages (direct-reading), electrical fuel quantity gages, and fuel
10. quantity electrical transmitters for security, correct indication, detective
electrical wiring, cracked glass, legibility, and leaks
Vapor return line solenoid and fuel system check valves for proper operation,
12.
leaks and security
RESPONS.
LANDING GEAR
Mec Insp
1. Brakes for proper operation, sponginess, failure to hold pressure, and fluid level
Master cylinders, brake lines, and hoses for security, leaks, cracks, dent, and
2.
chafing
4. Brake discs for scoring, warping, excessive wear, and loose or broken brake clips
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Axles for security, cleanliness, cracks, bends, detective threads; axle nuts for
6.
proper adjustment and safetying
At the first 100-hour inspection and at 500-hour intervals thereafter, remove the
7. wheel bearings and inspect for cleanliness, rust, cracks, pits, scoring, brinelling,
discoloration, excessive wear, and lubrication .
Main landing gear spring struts for security, cracks, bends, deep scratches,
8.
dents, chipped or peeling paint, and security of steps
Tires for proper inflation, sufficient tread, cleanliness, cute, blisters, breaks, and
9.
uneven wear. Check wheel alignment it tires show uneven wear
Tailwheel for lubrication, security, cracks; tire for proper inflation, cute sufficient
10. tread, breaks, and blisters; tailwheel spring, steering and anti-swivel mechanism
for security, proper operation, cracks, frayed cables, and worn links
Nose gear shock strut for proper servicing, leaks, cleanliness, proper operation,
11.
excessive wear, looseness, visible damage, and security
Nose gear steering linkage for correct alignment, proper steering travel,
12.
lubrication, excessive wear, and visible damage or defects
Torque links for lubrication, cracks, binding, security, safetying, and excessive
13.
wear
Shimmy dampener for servicing, security, proper operation, leaks, and excessive
14.
wear
Parking brake for proper operation, correct adjustment, security, excessive wear,
16.
and full release
RESPONS.
AIRFRAME
Mec Insp
Pitot and static ports for obstructions; pitot and static lines for security, cracks,
1. kinks, chafing, and moisture; pitot and static systems for leaks; pitot tube for
alignment
Aircraft exterior for cracks, metal distortion, broken spotwelds, loose or missing
2. rivets, screws, and bolts, corrosion, condition of paint, and any other apparent
damage or defects. Especially check wing and empennage tips for damage
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Door and window hinges and latches for lubrication, alignment, proper operation,
5.
cracks, distortion, binding, and security
Seats for ease of movement, positive locking, security, and seat stops; seat
6. upholstery for rips, tears, holes, and cleanliness; seat structure for cracks, bends,
and corrosion; seat rails for security, cracks, and damage
Safety belts for security, proper latching, cuts, tears, frayíng, and broken
7.
stitching; attaching parts for cracks, deformed metal, and excessive wear
Control column for security, binding, cracks, looseness, and restricted travel;
bearings, sprockets, and pulleys for cleanliness, lubrication, binding, security,
8. and excessive wear; cables and chains for security, cleanliness, corrosion,
fraying, binding, broken links, and misalignment; turnbuckles for safetying;
bellcranks for cracks, distortion, and binding
Control wheels for alignment, binding, security, bent tube, and excessive wear;
9.
control bock for proper operation and availability
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17. Stall warning horn and light for proper operation and security
Electrical switches, circuit breakers, and buses for security, proper functioning,
18. correct rating, and legibility of placarding; wiring for security, proper insulation,
and chafing; spare fuses for availability
Instrument and cabin lights for proper operation, security, and cleanliness;
19.
instrument light rheostat for proper functioning
20. Radios and radio controls for proper operation and security
Radio components in the alt fuselage for security, proper shock mounting,
21.
cracked or deformed mounting brackets, and cleanliness
Oxygen system for proper operation, leaks, security of oxygen bottle, lines,
regulator, and gage; mounting brackets for cracks, security, and damaged metal;
22.
oxygen masks and hoses for availability; oxygen supply for servicing for
anticipated requirements
Battery for servicing, security, and corroded terminals; battery cables for
condition of terminals, security, and detective insulation; battery box for cracks,
23.
corrosion, damaged mounting brackets, and security; vent line for corrosion,
security, and obstructions ………………………………..
Firewall bar proper sealing, security of grommets and shields, cracks, dents,
24. wrinkles, loose or missing rivets, screws, or bolts, and evidence of excessive
loads
Radio antennas for cleanliness, security, proper connections, corrosion, and
25. cracked insulators; external loop housing bar security, cleanliness, cracks, loose
or missing screws, sealing, and obstructed dram hale
Navigation lights, landing lights, and rotating beacon bar proper operation,
26. security, cleanliness, and cracked glass
Stall warming sensing unit for freedom of vane, security, cleanliness, and proper
27. operation
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RESPONS.
PAPER REQUIREMENTS
Mec Insp
Check that ah aircraft and engine documents are In accordance with current Civil
1.
Air Regulations
Check FAA Airworthiness Directives and Cessna Service Letters for compliance at
2.
the time specified by them
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a. General
1. Most components listed throughout Section 2 should be inspected as detailed elsewhere in this section
and repaired, overhauled or replaced as required. Some components, however, have a time or life limit,
and must be overhauled or replaced on or before the specified time limit.
NOTE: The terms overhaul and replacement as used within this section are defined as follows:
Overhaul - item may be overhauled as defined in FAR 43.2 or it can be replaced.
Replacement - item must be replaced with a new item or a serviceable item that is within its service life
and time limits or has been rebuilt as defined in FAR 43.2.
2. This section provides a list of items which must be overhauled or replaced at specific time limits. Table 1
lists those items which Cessna has mandated must be overhauled or replaced at specific time limits.
Table 2 lists component time limits which have been established by a supplier to Cessna for the supplier's
product.
3. In addiction to these time lirnits, the components listed herein are also inspected at regular time intervals
set forth in the Inspection Charts, and may require overhaul/replacement before the time limit is reached
based on service usage and inspection results.
b. Cessna-Established Replacement Time Limits
The following component time limits have been established by Cessna Aircraft Company.
Table 1: Cessna-Established Replacement Time Limits
COMPONENT REPLACEMENT TIME OVERHAUL
Restraint Assembly Pilot, Copilot, and Passenger
10 years NO
Seats.
1,000 hours or 3 years, whichever
Trim Tab Actuator YES
occurs first
Vacuum System Filter 500 hours NO
Vacuum System Hoses 10 years NO
Pilot and Static System Hoses 10 years NO
Vacuum Relief Regulator Valve Filter (lf installed) 500 hours NO
Engine Compartment Flexible Fluid Carrying Teflon
10 years or engine overhaul,
Hoses (Cessna Installed) Except Drain Hoses (Drain NO
whichever occurs first (Note 1)
hoses are replaced on condition)
Engine Compartment Flexible Fluid Carrying Rubber
5 years or engine overhaul,
Hoses (Cessna- Installed) Except Drain Hoses (Drain NO
whichever occurs first (Note 1)
hoses are replaced on condition)
500 hours or 36 months whichever
Engine Air Filter NO
occurs first (Note 9)
Engine Mixture, Throttle, and Propeller Controls At engine TBO NO
Engine Driven Dry Vacuum Pump. 6 years or at vacuum pump
Drive Coupling (Not lubricated with engine oil) NO
replacement. whichever occurs first
Engine Driven Dry Vacuum Pump (Not lubricated
500 hours (Note 10) NO
with engine oil)
500 hours or 10 years, whichever
Standby Dry Vacuum Pump NO
occurs first (Note 10)
c. Supplier-Established Replacement Time Limits
The following component time limits have been established by specific suppliers and are reproduced as follows
COMPONENT REPLACEMENT TIME OVERHAUL
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NOTES
1. This life limit is not intended to allow flexible fluid-carrying Teflon or rubber hoses in a deteriorated or damaged
condition to remain in service. Replace engine compartment flexible Teflon (AE3663819BXUX series hose)
fluid-carrying hoses (Cessna-installed only) every ten years or at engine overhaul, whichever occurs first.
Replace engine compartment flexible rubber fluid-carrying hoses (Cessna-installed only) every five years or at
engine overhaul, whichever occurs first: (this does not include drain hoses). Hoses which are beyond these limits
and are in a serviceable condition. must be placed on order immediately and then be replaced within 120 days
after receiving the new hose from Cessna.
2. For TCM engines, refer to Teledyne Continental Service Bulletin S897-6, or latest revision.
3. Refer to FAR 91.207 for battery replacernent time limits.
4. Refer to Airborne Air & Fue4 Product Reference Memo No. 39. or latest revision. for replacement time limits.
5. For airplanes equipped with Slick magnetos, refer lo Slick Service Bulletin SB2 -80C, or latest revision. for time
limits.
For airplanes equipped with TCM/Bendix magnetos, refer to Teledyne Continental Motors Service Bulletin No.
643, or latest revision, for time lirnits.
6. Refer to Teledyne Continental Service Information Letter 511-98-9, or latest revision, for time limits.
7. Refer to Cessna Service Bulletin SE B94-7 Revision 1/Dukes Inc Service Bulletin NO. 0003, or latest revision.
8. Refer to the applicable McCauley or Hartwell Service bulletins and Overhaul Manual for replacement and
overhaul information.
9. The air filter may be cleaned. refer to Section 2 of this service manual for servicing instructions For
airplanes equipped with an air filter manufactured by Donaldson. refer to Donaldson Aircraft Filters
Service instructions P46-9075 for detailed servicing instructions
The address for Donaldson Aircraft Filters is
Customer Service
115 E. Steels Comers RD
Stow OH. 44224
Do not over service the air filter, over servicing increases the risk of damage to the air filter from excessive
handling. A damage/worn air filter may expose the engine to unfiltered air and result in damage/excessive wear
to the engine.
10. Replace engine driven dry vacuum pump not equipped with a wear indicator every 500 hours of operation or
replace according to the vacuum pump manufacturer’s recommended inspection and replacement interval
whichever occurs first.
Replace standby vacuum pump not equipped with a wear indicator every 500 hours of operation or 10 years,
whichever occurs first, or replace according to the vacuum pump rnanufactufer's recommended inspection and
replacement interval, whichever occurs first.
For a vacuum pump equipped with a wear indicator, replace pump according to the vacuum pump
rnanufactufer's recommended inspection and replacement intervals.
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