Service Manual

en

Service Manual

Hydraulic excavator / Material handler

R 9100

from 26573

Document identification
Order number: 10361758
version: 02 / 2012
Valid for: R 9100 from 26573
Author: LEC - Technical documentation department

Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9100
Type no.: 1132
CE
LEC / en / version: 02 / 2012

Conformity:

Address
Liebherr-Mining Equipment Colmar SAS
49 rue Frédéric Hartmann
CS 50038, F-68025 Colmar Cedex

R 9100 0.00.1
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MJFCIFSS
 Service Manual

Machine data
Please fill in the following data when you receive your machine.
This will also be of use to you when ordering replacement parts.

Vehicle ident. number:

WLHZ . . . . . ZK . . . . . .
Construction year:
. . . .
First start-up date:
. . / . . / . .

LEC / en / version: 02 / 2012

0.00.2 R 9100
copyright by

MJFCIFSS
Service Manual
General

1 General

2 Safe work procedure / Risk assessment

3 Technical data

4 Operating / Maintenance

5 Tooling

6 Engine

7 Attachment / Travel system

8 Swing system

9 Cooling system

10 Grease systems

11 Ladder / Service trap systems

12 Hydraulic track tensioning system

13 Electric systems

14 Pneumatic control

15 Uppercarriage mechanical

16 Undercarriage mechanical

17 Attachment mechanical

18 Air conditioning

19 Fire suppression

20

21 Schematics

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 Service Manual
Schematics

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Service Manual

Introduction
This manual contains technical data, design and functional descriptions, as well as service and set
up instructions. The documents include numbers of drawings, functional diagrams, as well as detailed
views of units and assemblies of LIEBHERR hydraulic excavators.
This manual has been created in order to assist the customer support services, but does of course
replace neither proper technical training and qualification of the user nor participation in LIEBHERR
operator training courses.
General basic technical information is not included in this manual. For operating instructions and in-
formation on spare parts, please refer to the separate documentation.
For maintenance and reparation of the machine, follow conscientiously the safety instructions and
warnings.

Symbols used in this manual

In this manual the description of tasks and procedures that are associated with specific dangers are
accompanied by safety instructions mentioning the danger related to described work. The safety in-
structions are graded according to the severity of the risk, and are identified with the symbols «Dan-
ger» and «Caution», which have the following significances:
These terms are identified by symbols in the operating instructions and :

Danger!
Warning referring to a danger where there is a high probability of death or serious injury to opera-
tors, unless the prescribed safety measures are taken.

Caution!
Warning relating to dangers that might lead to injury or machine damages, unless the prescribed
safety measures are taken.

The symbol «Note» is destined to attract the attention of the persons having to intervene on the ma-
chine upon observations and comments concerning the p rocedure to b e followed for operating as
well for maintenance or repair works.

Note!
Comments and advices which will, if adhered to, help you to keep your excavator operating, to in-
sure longlife to your machine and to facilitate certain procedures.

Signification of specific punctuation marks in descriptions

– This mark introduces «an entry in a list».
• This mark introduces «an entry in a sublist».

 This mark indicates «a requirement that must be fulfilled», before going on with the procedure be-
low.
 This mark identifies «an injunction to perform the mentioned action».
 This mark indicates «the normally expected result of a carried out action».

About the contain of this Service Manual

This manual may not be replicated or made available to third parties without the explicit written con-
sent of LIEBHERR, who retains all rights in this documents.
All rights reserved - Printed in France.

copyright by

MJFCIFSS
 Service Manual

This manual shall be amended without prior notice to reflect new technic al developments and ma-
chine series. LIEBHERR re serves the right to make minor technical amendments to the m achines
that might not be reflected in the accompanying documentation.
This manual might be complemented by additional service information sheets issued by LIEBHERR.
This manual has been compiled and published by the Technical Documentation Department of
LIEBHERR-FRANCE SAS Mining Division F-68025 Colmar Cedex.
We hope that the in formation in this do cumentation, aimed at improving the service of LIEBHERR
excavators, is useful to you.

Structuration of our Service Manuals

In order to make it easy for users to find a specific sheet or information on a certain group, and to file
amended and additional pages, each page is identified as follows:
.

Example
14. = Main Group «Pneumatic con-
Main Group trol»
6. = Sub Group «Adjustment ins-
Sub Group tructions»
1 = Page «Adjustment of operating
Number of the Page in Sub Group pressure»

14. 6. 1
The main groups are listed in the table of contents at the beginning of the book.
The subgroups are listed on a subgroup index, on the first pa ge of each main group section. This
subgroup index also includes the indication of machines modells, types and serial number to which
the subgroup is relevant.

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