OPERATION MANUAL

MODEL:

NO.:
 Contents
1. Safety Instruction

2. Working Environment

3. Purpose and Structure of Machine

4. Main Parameter of Machine

5. Transmission System of Machine

6. Bearing List of Machine

7.Operation of Machine

8. Adjustment of Machine

9. Cooling and Lubrication of Machine

10.Transportation, Installation and Trial Run

11. Maintenance of Machine

12. Simple Malfunction & Obviation

13. Electrical System

14. Accuracy Test List

15. Packing List

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 1. Safety Instruction
1.1 General safety rules
Operator must read the instruction carefully before operating the machine,
and the manager of safety department should assure the operator knows the
requirements well.
WARNING: Never contact the cutters and other driving parts by hands if
they are still moving.
1.1.1 The operation, maintenance and repair of the machine must be done by
qualified person who have been trained to have the ability to forecast the potential
risks. Only safety-conscious persons who are fully aware of the risks can operate the
machine.
1.1.2 To those people who assemble, operate, or maintain the machine must be
confirmed to have read and understood the operating instructions.
1.1.3 After stopping the machine, the tool will still run for a period of time due to
inertia, do not open the tool guard and touch the tool by hands before it comes to a
stop.
1.1.4 Do not detach or modify any part of the safety guard. The machine should
be disconnected from the automatic supply during maintenance or repair.
1.1.5 Assign special persons to operate, maintain and adjust the machine.
1.1.6 Operate the machine in technically perfect condition. Only relative
professional can completely repair the machine.
1.1.7 Stop the machine immediately if abnormal phenomena appears, check and
repair the machine by professional in time.
1.1.8 Convey the machine with the hoisting equipment, which is of enough load
capacity.
1.1.9 Observe all safety instructions and warnings attached to the machine, make
sure they are always complete and perfectly legible.
1.1.10 Do safety inspection before operating the machine. Ensure the stroke limit
switches, stop block and emergency stop button is safe and reliable.
1.1.11 Reinstall the removed guards and safety devices in place after maintaining
the machine.
1.1.12 Do maintenance or adjustment only after shutting off power source.
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1.1.13 Always keep children away from the machine. Operator must be at least
18 years old.
1.1.14 Do not wear loose clothing, gloves, neckties or jewelry (rings, watches,
etc). Keep the sleeves and the edges of the work uniform tight. Always be sure to
wear safety goggles and wear safety shoes during operation.
1.1.15 Put the long hair into a safety cap during operation no matter the operator
is a man or a woman.
1.1.16 It is recommended to wear suitable hearing protection equipment if
necessary.
1.1.17 Provide adequate light around the machine, and keep the perimeter around
the machine dry, clean and in good order. In addition, do not place anything near
the machine; otherwise it becomes an obstacle during operation.
1.1.18 Do not remove the guards from their working place during operation.
1.1.19 Disconnect the automatic supply before leaving the machine.
1.1.20 Restart the machine only after the guards and safety devices are replaced
to their position and in their good function.
1.1.21 Do not place tools, work pieces, or other items, which is not in use on the
machine, especially on the moving parts.
1.1.22 Clamp workpiece and tools completely and reliably and take off the
wrench from chuck before starting the spindle running.
1.1.23 Stop the machine before adjusting the position of the coolant nozzles.
1.1.24 Do not use compressed air to remove dust and chips, deposit on the
machine, switchboard, control unit etc.
1.1.25 Both operators and the maintenance men should read the descriptions
carefully on the caution plate attached to the machine. They should observe the
OPERATION MANUAL during their work. During operation and maintenance,
care should be taken so that the caution plate is not dirtied or damaged.
1.1.26 Always bear in mind where the emergency stop button is so that you can
operate it without delay in case of an emergency.

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 1.1.27 Start the machine according to the starting procedures strictly.
1.1.28 Keep your hands away from the turning parts of the machine during
operation.
1.1.29 Do not remove the chips directly by hand, It is safer with proper tool to
remove the chips. Be sure to stop the machine when removing chips from the
machine.
1.1.30 Prior to starting test operation, read this manual carefully so as to be
familiar with this machine.
1.1.31 Contact the manufacturer if for some reason the OPERATION MANUAL
should become unreadable.

1.2 Additional Safety Rules for Mills

1.2.1 Read and understand the entire instruction manual before operating the
machine.
Warning: Failure to follow the instruction will result in serious injury.
1.2.2 Always wear approved safety glasses/suit while operating machine tool.
1.2.3 The machine must be grounded.
1.2.4 Before operating the machine, remove tie, rings, watches, other jewelry,
Keep the sleeves and the edges of the work uniform tight. Always be sure to
wear safety goggles and wear safety shoes during operation. Do not wear gloves
while operating machine tool.
1.2.5 Keep the floor around the machine clean and away from scrap materials, oil
and grease, etc.
1.2.6 Keep all guards of the machine securely in place at all times when working.
For maintenance purpose, use extreme caution to replace the guards immediately
after maintenance.
1.2.7 Make sure workpiece and cutter be fitted and clamped well, and make sure
the cutter doesn't touch the workpiece before starting up the machine.
1.2.8 Must shut off power supply before adjusting or maintaining the machine.
1.2.9 The operator must keep clear-minded when operating the machine and pay
attention to what he is doing. It is not allowed to operate the machine when the
operator is tired, after drinking or taking medicines.
1.2.10 Use tools properly. Don't force a tool or an attachment to do work which
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was not designed. Sharp tools should be used. Deformed or dull tools should not be
used.
1.2.11 Make certain the motor switch is in OFF position before connecting the
machine with power supply.
1.2.12 Never attempt to operate or adjust the machine when the procedure is not
understood.
1.2.13 Always stop the machine before adjusting the position of the cooling
nozzle.
1.2.14 Operator should change machining position on the table frequently in order
to prolong the life of the machine.
1.2.15 Lubricate the machine in time according to the lubricating demand.
1.2.16 Keep the electrical elements clean, do not clean the electrical elements with
kerosene or gas.
1.2.17 Be sure the spindle rotation of the machine comes to rest before changing
spindle speed.
1.2.18 It is forbidden to process flammable and explosive metal, for example:
pure aluminum, magnesium and so on.
1.2.19 The machine should never be used in flammable, explosive or humid
environment.
1.2.20 Make sure the operating site should kept well ventilated. It is
recommended that ventilation equipment should be provided on the operating site.

2. Working Environment
2.1 The milling machine is designed for operating on the site:
—The height above sea level doesn’t exceed 1000m.
—The ambient temperature range doesn’t exceed 5℃～40℃.
—The relative humidity doesn’t exceed 50% within＋40℃ and 90% within＋
20℃.
—Transportation temperature range is within -25℃～+55℃
__ The light in the working environment should not be lower than 500 lux.
2.2 Do not use the machine in an environment of electric dirt, explosion, metal
fretted, gas and steam which can destroy insulation .
2.3 Do not use the machine in an environment of impact and vibration.

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 3. Purpose and Structure of Machine
The milling machine is designed for milling general metal workpiece.
Warning: Do not process flammable and explosive metal, e.g. pure
aluminum and magnesium, etc.
The machine consists of base, column, knee, table, main transmission structure,
ram, slide, revolving bed, feed box, coolant, lubrication, electrical system and so on.
The structure of the machine: (Figure.1)
3.1 The column is fixed on the base with screws.
3.2 Knee is in front of the column, and connects with the column through
rectangular guideways, which can rise and lower along vertical guideway.
3.3 Revolving bed connects with knee through rectangular guideways. Worktable
connects with slide through dovetail guideways.
3.4 Main transmission adopts gears drive structure.
3.5 The feed box is installed at the bottom & right of sliding saddle, and it is driven
directly by motor,
3.6 The coolant system consists of coolant pump, cooling tube and tank in the base
and so on.
3.7 Lubrication system include oil immersed splash lubrication, lubrication pump
and hand pump and so on.
3.8 Operation panel is on the left of the column, which enables convenient
operation.
The worktable is moved by hands or power, the power of feed box is provided
by only one motor. The feed box has twenty-four kinds of speed steps and three
kinds of rapid speed. Main transmission adopts gears structure, high efficiency, big
torque, wide speed change range, so expand the machining range.
3.9 Rotation of table: Loosen the four screws at two ends of the revolving bed, then
turn the table forcibly in target position, which enable to realize the rotation of table.

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Figure.1
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 4. Main Parameter of Machine
No. Specification Parameter

1 Spindle taper ISO50

Distance between spindle axis

2 0～400mm (0 ~ 15 - 3/4")
and table surface.
Distance between spindle axis
3 175mm (6 - 7/8")
and surface of ram

4 Spindle speed 58 ~ 1800 rpm (50Hz)；70 ~ 2160 rpm (60Hz)

5 Table size 1320mm×360mm（51 - 31/32"×14 - 3/16"）

1000mm (39-3/8") (longitudinal)

6 Table travel 300mm (11-3/8"); 260mm(10-1/4") (DRO) (cross)
400mm (17-3/4"); (vertical)

22 ~ 420 mm/min (7/8" ~ 16-1/2" )(50Hz)（X）

22 ~ 393 mm/min (7/8"~ 15-1/2" )(50Hz)（Y）
10 ~ 168 mm/min (3/8"~ 6-5/8" )(50Hz) （Z）
rapid feed 1290mm/min (50-3/4") (50Hz) （X）
rapid feed 1205mm/min (47-1/2") (50Hz)（Y）
Longitudinal, cross,vertical rapid feed 513mm/min (20-1/8") (50Hz)（Z）
7
table power feed speed 26 ~ 505 mm/min (1" ~ 19-7/8" )(60Hz) (X）
26 ~ 470 mm/min (1"~ 18-1/2" )(60Hz)（Y）
12 ~ 200 mm/min (1/2"~ 7-7/8" )(60Hz) （Z）
rapid feed 1548mm/min (60-15/16") (60Hz)（X）
rapid feed 1446mm/min (57") (60Hz) （Y）
rapid feed 615mm/min (24-1/4") (60Hz)（Z）

8 Max. angle of swivel table ±35°

9 Ram travel 500mm (19 - 5/8")

10 Main motor power 4 kW

Overall dimension 2025mm×2070mm×1950mm

11
(L×W×H) 79 - 3/4"×81 - 1/2"×76 - 3/4"

12 Net weight 2200 kg

The specifications are subject to modification and improvement without notice.

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 5. Transmission System of Machine (Figure.2)
5.1 Spindle transmission system
Spindle drive system is installed in the column and driven by a 4kW flange
motor. The motor connects with a drive shaft and passes power to the spindle
through gears and sliding gears.
Main transmission: main motor→drive shaft→gears and sliding gears→spindle.
5.2 Table feed transmission system
Power is produced by manual operation or power, Power is passed to lead screw
and nut to realize longitudinal and cross, vertical feed of table.
5.3 Ram
Turning gear shaft on the right of the ram to adjust ram in target position.

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Figure.2
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 6. Bearing List of Machine
No. Name Model Size Qty Remark

1 bearing 30314 70×150×38 1 P5

2 bearing 6209 45×85×19 1

3 bearing 30311 55×120×31.5 1 P5

4 bearing 6309 45×100×25 1

5 bearing 6308 40×90×23 3

6 bearing 6211-2RS 55×100×21 1

7 bearing 6306 30×72×19 1

8 bearing 6307 35×80×21 1

9 bearing 6005-2RZ 25×47×12 2

10 bearing 61807-2RZ 35×47×7 2

11 bearing 61905-2RZ 25×42×9 4

12 bearing 6008-2RZ 40×68×15 1

13 bearing 6005-2RZ 25×47×12 1

14 bearing 6004-2RZ 20×42×12 1

15 bearing 32005 25×47×15 2

16 bearing 61808-2RZ 40×52×7 2

17 bearing 51110 50×70×14 2

18 bearing HKH3024 30×40×24 2

19 bearing 61910-2RZ 50×72×12 1

20 bearing 6006-2RZ 30×55×13 1

21 bearing 51306 30×60×21 1

22 bearing 7204C 20×47×14 2

23 bearing 51106 30×47×11 2

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24 bearing 61908 40×62×12 2

25 bearing 30303 17×47×15.25 1

26 bearing 6203-Z 17×42×12 1

27 bearing 32909 45×68×15 1

28 bearing 6004-Z 20×42×12 3

29 bearing 51110 50×70×14 2

30 bearing HK5020 50×58×20 2

31 bearing 61904-2RZ 20×37×9 4

32 bearing 6204-Z 20×47×14 1

33 bearing 32006 30×55×17 2

34 bearing RNA6905 30×42×30 1

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Figure.3
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 7. Operation of Machine
7.1 Please read the manual carefully before operating the machine, then make
familiar with structure of the machine, function of each hand lever, and buttons on
the operation panel, coolant & lubricating system and electrical system and so on.
7.2 Check whether each locking structure is normal before starting the machine, and
whether earth wire is right and reliable.
7.3 Switch on power switch, check whether each electrical switch is flexible and
reliable. Operation panel situates on the left of the column. The pushbuttons on the
operation panel have visual symbols, so operation is convenient. There is inching
button on the right side of the column, so change spindle speed well. (Figure.4)
7.4 Speed change of spindle: Press inching turning button on the right side of the
column after stopping running of the machine first, then adjust three handles (8) in
target position according to the illustration of the speed plate.
7.5 Start motor of the feed box first, then adjust handle (6) in “STOP” position,
adjusting handles (16) to get target speed. Table will rapidly move when handle (6)
is situated in “RAPID” position. Must adjust handle (6) in “WORKING” position
before automatic feed in longitudinal and cross of the table
7.6 Longitudinal feed of table
7.6.1 Longitudinal automatic feed of table: First loosen locking handle (14), and
adjust the handle (3) in LEFT or RIGHT position, which will realize the longitudinal
power feed.
7.6.2 Longitudinal manual feed of table: First loosen locking handle (14), and adjust
the handle (3) in NEUTRAL position, then turn handwheel (9) directly to realize
longitudinal manual feed of table.
7.7 Cross feed of table
7.7.1 Cross manual feed of table: First loosen locking handle (11), adjust the handle
(5) in “NEUTRAL” position, then turn handwheel (4) directly to realize cross
manual feed of table.
7.7.2 Cross automatic feed of table: First loosen locking handle (11), must draw out
the knob at the end of handle (5) before adjusting the handle (5) up or down, then
adjust handle (5) up or down, which will realize the cross power feed.

15
Figure.4
16
7.8 Revolving table: Loosen the four locking screws (10) at two ends of the
revolving bed, then turn the table forcibly in target position, tighten the four locking
screws (10) finally.
7.9 Vertical feed of table
7.9.1 Manual feed of table: Loosen locking handle (7) first, make sure the handle (12)
is in neutral position, push crank handle (13) along shaft, and turn crank handle (13)
by hands to lift the table in desired position, tighten locking handle (7) finally.
WARNING: Must take off the crank handle (13) when crank handle (13) is not
used.
7.9.2 Automatic feed of table: Loosen locking handle (7) first, adjust the handle (12)
up or down, which will realize the vertical automatic feed of table.
WARNING: The table must not collide with the spindle no matter manual
feed or power feed.
8. Adjustment of Machine
8.1 Adjustment of the spindle bearing clearance. (Figure.5)
Clearance of spindle bearings has been adjusted well before the machine left the
factory. Long time use of machine causes natural wear of spindle bearings and
clearance will increase. Please ask professional to adjust it.
Remove cover ① on the right side of the column first. First make claws of lock
washer flat under the round nut, adjust round nut (2) to make clearance of spindle
proper, then make claws of lock washer turnup, then fix cover (1).
8.2 Adjustment of longitudinal and cross gibs of the table
8.2.1 Longitudinal gib adjustment: First loosen screw ① of small end of gib, then
adjust screw ② of big end of gib in proper position until a slight drag is felt while
moving the table, tighten screw ① properly finally. (Figure.6.a).
8.2.2 Cross gib adjustment: Remove scrap iron wiper ②, loosen screw ① on one
end of gib, adjust screw ③ on the other end of gib to proper position until a slight
drag is felt while moving the table, then fix scrap iron wiper ②. (Figure.6.b)
8.2.3 Adjust the clearance between the knee and vertical guideway.
Remove scrap iron wiper ③, loosen screw ① on small end of gib, then adjust
the screw ② on the big end of gib in proper position until a slight drag is felt while
moving the table, fix scrap iron wiper ③ finally. (Figure.6.c)
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Figure.5

Figure.6

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 8.2.4 Adjustment of the clearance between the longitudinal direction lead screw
and nut.(Figure.7)
Too much clearance between the lead screw and nut will affect machining
accuracy.
Loosen locking screw first, adjust adjusting screw properly. Tighten the nut
through the worm gear pair ， which make clearance between lead screw and nut
reduce. Clearance between lead screw and nut must not exceed 1/20 of a circle when
turning the handwheel by hands, and must not appear jammed phenomenon during
running.

longitudinal direction
Figure.7
8.2.5 Adjustment of the clearance between the cross direction lead screw and nut
Directly adjust round nut under the revolving bed until a slight drag is felt
while moving the table along the rectangular slides.

9. Cooling and Lubrication of Machine

9.1 Coolant is send to nozzle through pipe. Adjust the valve of nozzle to spray
coolant to cutting area and cutter exactly. Coolant is contained in base of the
machine.
9.2 Cooling system
Coolant system consists of coolant pump, coolant tank in the base of the
machine, orientable and adjustable nozzle and so on.
The valve is used to control the flow of coolant spraying to the cutting area
exactly. Coolant is contained in the base of the machine.
MSDS Safety information
19
Name: JN-8 water-miscible antirust cutting liquid
Ingredients: Non hazardous ingredient
Skin: No
Ingestion: No
Carcinogenicity: No
Appearance and odor: semi- transparence liquid /no odor .
Antirust property : first-class gray cast iron
single piece (drop) 48h eligible ; fold pieces 8h eligible
rust test: 55±2℃ cast iron 48h eligible; aluminum 4h eligible
eliminate foam :eligible
PH value: 8.5 extensive test paper
Surface tensility:<40dyn/cm
PB value:>700
μ<0.083
Skin: NO
Ingestion: NO
Carcinogenicity: NO
Effects of exposure: skin: slight irritation.
Explanation Of Carcinogenicity: none.
First aid: eyes: flush thoroughly. skin: wash w/soap & water
ingestion: if >1/2 liter (pint), immediately give 1-2 glasses of
water & call a physician.
Inhalation: No volatilization at normal temperature, but at high temperature will
volatilize hydrocarbon, after inhalation, call a physician.
Extinguishing media: No.
Handling and Disposal
Spill Release Procedures: if a little, absorb on sawdust, or shovel up; If a great lot,
prevent spill from entering sewers, drains. soils, then reclaim spill through an
approved recycling facility at any government approved waste disposal facility.
1. Cutting liquid can not be directly drained, it should be reclaimed
and processed under the laws and regulations.
2. Vapor of coolant which may have a influence to health may arise
when the temperature of the tools or the spindle rotation speed is high. So
care should be taken that the operating site must kept well ventilated. It is
20
recommended that ventilation equipment should be provided on the
operating site.
9.2 Lubrication
To a great extent, life of machine depends on scientific and reasonabe
lubrication.
9.2.1 Lubricating oil must be clean, nonacid, anhydrous and no hard solid and so on.
9.2.2 Main gears adopt automatic force lubricating structure. Reversible cycloidal
lubricating pump is installed in the cavity of the column, lubricating pump will start
when main motor starts. Lubricating oil is sprayed on gears. Gear box adopts oil
immerged splashing lubrication.
In order to lubricate machine well, lubricating oil tank should be cleaned regularly
once 3 months at the beginning, once every half a year later.
9.2.3 Please add oil when oil surface is lower than oil sign.
9.2.4 Lubricate lead screws, saddle-table guideway, saddle-knee guideway,
knee-column guideway, etc, four times per shift.
9.2.5 Bearing cover of milling holder of hanger adopts dribbing automatic
lubrication, should often add oil and clean it.
Other parts which need lubrication have mounted oil cup, every shift must add oil
at least 4 times.
MSDS Safety information
Name: N.46 lubricating oil
Health Hazards Data
Ingredients: Non hazardous ingredient
Relative consistency: <1
Inhalation: NO
Skin: NO
Ingestion: NO
Carcinogenicity: NO
Effects of exposure: skin: slight irritation.
Explanation Of Carcinogenicity: none.
First aid: eyes: flush thoroughly. skin: wash w/soap & water
ingestion: if >1/2 liter (pint), immediately give 1-2 glasses of
water & call a physician. don't induce vomiting/give anything through mouth.
21
 6 5
7 1
9 8

4 3 2
10

Keep the oil surface above N46 machine oil(summer)

1,2,3,6 the marks of oil 1-2mm. N32 machine oil(winter)
4,5,7,8,9,10 Pour oil four times per shift. N46 machine oil(summer)
N32 machine oil(winter)
Lubricate the rolling bearings with lithium base grease once a year.

oiling chart

If unconscious, call a physician.

Fire and Explosion Hazard Information
Flash Point Text: 180℃
Extinguishing Media: CO2, form, dry chemical & water fog.
Hazard: PREVENT RUNOFF FROM FIRE CONTROL OR
DILUTION FROM ENTERING STREAMS, SEWERS OR DRINKING
WATER SUPPLY.
Physical/Chemical Properties
Solubility in Water: Negligible
Appearance and Odor: Dark amber liquid /no odor.
Reactivity Data
Stability Indicator: YES
Stability Condition to avoid: Extreme heat.
Materials to avoid: Strong oxidizers, combustible material.
Hazardous Polymerization Indicator: NO
Handling and Disposal

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Spill Release Procedures: first, cut off fire source, if a little, absorb on sawdust, or
Shovel up; If a great lot, prevent spills from entering sewers, drains, soils, then
reclaim spill through an approved recycling facility at any government approved
waste disposal facility.
Warning: Waste oil should be reclaimed and processed under local laws and
regulations.

10. Transportation, Installation and Trial Run

10.1 Transportation
The transportation and storage temperature range for the machine is between
-25℃~ +55℃.
Must load or unload machine according to outer sign on the packing box. Any
impact or vibration is prohibited. Must open the box carefully, otherwise it will
scratch the paint on the machine surface. After opening the box, check all the
accessories according to the packing list, check whether there is something wrong or
damaged, please inform dealer or manufacturer in time in order to solve it well, then
convey the machine with forklift. Please set a steel wire rope according to Fig.8
when conveying the machine with crane, and place some pads or soft cloth between
the machine surface and the steel wire rope, and ask for help if necessary during the
transportation .
Caution:
1. The steel-wire rope should not touch machine surface, each hand lever,
handle and handwheel. Do put wood block or soft cloth on the interface
between the steel-wire rope and the machine edge to avoid damaging the paint.
2. Before conveying the machine with the crane, move worktable to the front
end of the knee, and let the two ends of table on the knee have the same length,
tighten the longitudinal & cross locking handles at the same time .
10.2 Installation
In order to make machine run steadily and keep high machining accuracy, it must be
installed on the concrete foundation, which should be built according to the Fig.9.
The foundation should be built on solid soil. The machine will be put on the
foundation after it is already dry, then fix the bolts on the concrete, must correct it
carefully, make sure the error of machine level is under 0.04/1000 mm in cross and
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longitudinal directions after tightening the bolts.
10.3 Trial run
10.3.1 Before trial run, please clean the antirust oil on some parts of the machine
carefully, then coat a thin layer of lubricating oil on the outer surface.
10.3.2 Loosen locking handle in three directions (X, Y, Z) of machine before the
trial run.
10.3.3 Immit lubricating oil into the gear box and the other lubricating points right,
then do an overall check.
10.3.4 Check whether each handwheel and handle of the machine are reliable and
flexible.
First start to run idle at the lowest speed for more than 30 minutes, then increase
the speed step by step and check whether the handwheels and handles are flexible or
reliable.
Caution: Care must be taken when loading or unloading the machine during
the transportation.

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Figure.8

25
 4-M20

210

210
500

560
1400

350
840
100

100
Figure. 9

11. Maintenance of machine

980

6 40

16 80
11.1 Routine maintenance of machine is very important for accuracy and functi

400 1090 75 0
350

Figure.9

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 11. Maintenance of Machine
11.1 Routine maintenance of machine is very important for accuracy and function
of machine.
11.2 Add lubricating oil to oil tank and lubricating site regularly.
11.3 Please often change machining position of workpiece on the table.
11.4 Workpiece and cutter must be tightened before working.

12. Simple Malfunction and Obviation

12.1 Adjust lockinng round nut to eliminate big clearance when the runout of
spindle is too big.
12.2 If strange sound happens during the worktable rises or falls, check whether
gib is loose, or whether lubricating oil is poor. Please adjust gib and add oil.
12.3 Check whether speed change handles are in place when strange sound
happens in gear box, check whether oil is poor, whether shifting fork is damaged.
Please adjust the handle’s position, or add oil, or replace the shifting fork.
Caution :
1. Shut off power supply before repairing the machine.
2. The machine should be repaired by professional only.

13. Electrical System

Refer to electrical principle diagram and electrical parts list.
13.1 Power supply: 380V ± 10%, AC 50 ± 1Hz, 3PH. Switch on the switch of
machine after checking power supply.
13.2 The machine has many protection functions, such as short-circuit
protection, over current protection.
13.3 Press "E-stop" button on the operation panel immediately when malfunction
happens, then turn "E-stop" button clockwise after obviating malfunction, and reset
other relative buttons in "OFF" position.
13.4 The spindle of machine has automatic brake function after stopping. Don't

27
adjust time relay in the electrical box optionally, otherwise that will cause failure of
brake of the spindle.
13.5 The machine must be repaired by professional only.
Warning : No repairing on electricity.

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30
31
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 14. Accuracy Test List

Measure-
No. Test item Tolerance ment

Linearity of the vertical A: cross 0.05/300

1 movement of knee B: longitudinal 0.05/300
Perpendicularity between A: cross 0.05/300 a≤90°
2 vertical guideway and table
surface. B: longitudinal 0.05/300

3 Flatness of table 0.04/500

Parallelism between movement A: cross 0.05/300

4 of table and table surface. B: longitudinal 0.05/300

5 Spindle axial kick 0.02

A: near endface of spindle. 0.02
6 Spindle radial runout
B: 300mm to spindle nose 0.03
Parallelism between spindle
7 0.05/300 (only down)
axis and worktable surface.
Parallelism between cross A: in vertical plane 0.05/300 (only down)
8 movement of table and spindle
axis. B: in horizontal plane 0.05/300

9 Linearity of datum T-slot. 0.03/500 Max.: 0.05

Perpendicularity between
10 spindle axis and table datum 0.05/300
T-slot.
Parallelism between longitudinal
11 movement of table and datum 0.03/300 Max.: 0.05
T-slot.
Perpendicularity between cross
12 and longitudinal movement of 0.04/300
table.

Parallelism between spindle axis A: In vertical plane 0.05/300 (only down)

13 and the guideway of ram.
B: In horizontal plane 0.05/300
A:In vertical plane 0.05 (only down)
Coaxiality between the center
14 hole of hanger and spindle axis. B: In horizontal plane 0.05

Checker : Date:

33
 15. Packing List

No. Name Model Qty

1 Machine 1

2 7:24 Middle-sleeve 7:24 ISO50/MS4 1

3 Wrench S21-24, S27-30 each 1

4 Inner hexagon spanner 5, 10 each 1

5 Vice 160 1

6 Milling arbor φ27, φ32 each 1 set

7 Milling chuck 1 set

8 Drawbar M24 1

9 Nut M24 1

10 Washer 24 2

11 Operation manual 1

12 Accuracy test list 1

13 Packing list 1

Inspector : Date:

34