No.
DATA SHEET FD-3010.00-1200-835-PE9-147
CUSTOMER: LEAF
BUZIOS/PRODUCTION/ATP-BUZ 1 of 6
PROGRAM: SERTEC
WHELKS Standardization Búzios (SDV)
AREA:
PETROBRAS BÚZIOS
TITLE:
BUZIOS/PRODUCTIO EMERGENCY VALVE - 20"; SDV; 600RTJ; INTERNAL
N ASME; SPHERE; FB; AUS; PEEK; HYDR EEA
/ENGP/EEA
INDEX OF REVIEWS
REV. DESCRIPTION AND/OR AFFECTED LEAVES
0 ORIGINAL EMISSION FOR STANDARDIZATION OF EMERGENCY VALVES
REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H
DATE 14/Jun/22
PROJECT ENGP/EEA
EXECUTION CXB2
VERIFICATION CTMV, CXNA
APPROVAL URAX
THE INFORMATION IN THIS DOCUMENT IS THE PROPERTY OF PETROBRAS AND ITS USE OUTSIDE ITS PURPOSE IS PROHIBITED.
No. REV.
DATA SHEET FD-3010.00-1200-835-PE9-147 0
LEAF
PETROBRAS BÚZIOS 2 from 6
TITLE:
INTERNAL
EMERGENCY VALVE - 20"; SDV; 600RTJ;
ASME; SPHERE; FB; AUS; PEEK; HYDR EEA
No. REV.
DATA SHEET FD-3010.00-1200-835-PE9-147 0
LEAF
PETROBRAS BÚZIOS 3 from 6
TITLE:
INTERNAL
EMERGENCY VALVE - 20"; SDV; 600RTJ; ASME;
SPHERE; FB; AUS; PEEK; HYDR EEA
1 IDENTIFICATION (TAG) 20"; SDV; 600RTJ; ASME; SPHERE; FB; AUS; PEEK; HYDR
2 SERVICE Depressurization Valve - SDV
3 LINE SCHEDULE EQUIPMENT Miscellaneous - see Sheet 2
GENERAL
4 FLOW CHART Miscellaneous - see Sheet 2 Miscellaneous - see
Sheet 2
5 MODULE/AREA Miscellaneous - see Sheet 2
6 AREA CLASSIFICATION ZONE 2 IIA T3
7 FLUID PHYSICAL STATUS CORROSIVE HYDROCARBON LIQUID and/or VAPOUR
8 DESIGN PRESSURE MIN. MAX. 6200kPag
9 DESIGN TEMPERATURE MIN. MAX. -46C 100C
10 OPER PRESSURE. MIN. NORM. MAX. 6200kPag
11 OPERATING TEMPERATURE MIN. NORM. MAX.
PROCESS
12 OPER FLOW MIN. NORM. MAX.
DATA
13 SPEC MASS @OPER VISCOSITY @OPER
14 CRITICAL PRESSURE CRITICAL TEMPERATURE
15 6200kPag
16 SOLIDS (SPEC. IN NOTE)
17 CONTAMINANTS (SPEC. IN NOTE) H2S and CO2 (see observations)
18 VALVE TYPE CONSTRUCTION STANDARD BALL VALVE API 6D and IOGP S-562, QSL-3G
19 MOUNTING TYPE INSTALLATION TRUNNION, API 6D DIB-2 (obs.4) Horizontal or Vertical Stem
20 FIRE TESTED NORM Yes API 607 (ISO10497) or API 6FA
21 CONNECTION TO THE PROCESS DN KIND CLASS SCH 20" FLANGE ASME B16.5 RTJ 600
22 FACE TO FACE API 6D
23 PIGGABLE INNER DIAMETER NO FULL BORE
VALVE 24 SETTLEMENT PEEK
25 BODY MATERIAL ASTM A351 gr CF8M
26 NUT AND BOLT MATERIAL ASTM A 193 Gr B8M / ASTM A 194 Gr B8M
27 SHUTTER MATERIAL AISI 316
28 DEGREE OF TIGHTNESS WATERTIGHTNESS: STANDARD ISO 5208 rate "A" ISO 5208
29 TORQUE REQUIRED APERTURE CLOSURE By the manufacturer (see footnote 27)
30 BODY RELIEF TYPE Provide only if required by default
31 ACTUATOR TYPE FAULT POSITION SPRING-LOADED HYDRAULIC CLOSES
32 MAT. FROM ACTUATOR DIMENSION NOTES 8, 9 and 10
33 DRIVE FLUID CONNECTION HYDRAULIC (NOTE 22) 1/2" NPTF
ACTUATOR
34 PRESS. ACTING MIN. NORM. MAX. 9300 kPag 10342 kPag 13789 kPag
35 ACCUMULATOR MATERIAL CAPACITY (VOL.) NO IN IN
36 MANUAL ACTION NO
37 VÁLV. SOLENOID MOUNTING NO N/A
38 SOLENOID BODY MATERIAL N/A
SOLENOID
39 TENSION POWER N/A N/A
VALVE
40 TYPE OF PROTECTION (IEC 60079) N/A
41 IP DEGREE OF PROTECTION N/A
42 ELECTRICAL CONNECTION CABLE GAND N/A N/A
ACCESSORIES
43 OPEN LIMIT SWITCH CLOSED LIMIT SWITCH ZSH-HOLD (Tag List) ZSH-HOLD (Tag List)
POSITION INDICATOR
44 KEY TYPE CONTACT TYPE NOTE18a NOTE18
45 TENSION CURRENT 24 VDC 1A
46 ELECTRICAL CONNECTION CABLE GAND SEE NOTE 18b NOTE 18
47 ENCLOSURE MATERIAL NOTE 18
48 TYPE OF PROTECTION (IEC 60079) Exd IIA T3
49 IP DEGREE OF PROTECTION IP 66
50 IT HAS A DRAIN OWNS PSV Only if required by rule
OTHER
51 IT HAS A FILTER REGULATOR WITH PRESSURE GAUGE N/A N/A
52 REFERENCE MANUFACTURER
REFERENCE
53 REFERENCE MODEL
FOR
PURCHASE 54 MATERIAL CODE AND/OR NM
55 MANUFACTURER
INSTRUMENT 56 MODEL SERIAL NUMBER
INSTALLED 57 MANUFACTURER'S DOCUMENT NUMBER
58 MATERIAL CODE AND/OR NM
Note1: Valve materials shall be supplied for service with H2S in accordance with NACE MR0175 (concentration 1050 PPM mol H2S)
Note. 2: Alternative materials may be accepted as long as they have mechanical strength and corrosion resistance equal to or greater than the specified materials, and are
provided for in the "Basic Material SS316" presented in "Annex Q" of IOGP S562.
Note3: The valve (product) must have an API 6D monogram, meeting the quality requirements informed in item 18.
Obs.4: DIB-2 according to API 6D (one seat single effect and the other double effect). The direction of both seats should be indicated on a label (as per fig 5 of API 6D).
NOTE.:
Obs.5: Electrical instruments and accessories must be certified by INMETRO.
Obs.6: Supplier must send a drawing with the main dimensions of the valve and actuator assembly still in the technical-commercial proposal.
No. REV.
DATA SHEET FD-3010.00-1200-835-PE9-147 0
UNIT: LEAF:
PETROBRAS BÚZIOS 4 from 6
TITLE:
VALVE Emergency Ball - Hydraulic
NOTES:
1) Valve cases, bolts, and nuts shall follow the requirements of paragraphs 5.6.1 through 5.6.5. of the ABNT NBR 15827
standard,
Prototype design and testing, third edition (2013). For carbon steel bolts, cases or bolts and nuts must be coated with
ASTM B 841, Class 1, Type B/E, Grade 5 to 8, with stress and hydrogen relief in accordance with ASTM B 849 and ASTM B
850.
2) Valve and actuator should be supplied painted with two coats of 150 μm (each) of N-2912 Type I paint, Munsell gray
color 6.5. Surface preparation should be done by abrasive blasting to the almost white metal, grade Sa 2
Valve should be flushed with high pressure water jet (minimum 3000 psi) to remove contamination with soluble salts.
Immediately after this wash, dry the surface of the valve with compressed air. Items 3.1 and 3.3.1 of N-2913 can be used
as a reference for the surface treatment procedure. Continuity control of the film must be carried out with the use of a
"holiday detector", according to the PETROBRAS N-13 and N-2137 standards.
Valves whose body is made of bronze alloy or superduplex stainless steel are free from painting.
3) Not applicable
4) Not applicable
5) Not applicable
6) The seat spring material should be Ni UNS N07750 alloy, or equivalent materials as per IOGP S-562
7) Provision shall be made for an anti-static device in cases where the electrical resistance between dry plug/stem
and valve body is greater than 10 ohms.
8) For piston-type actuators (hydraulically or pneumatically-operated), the inner surface of the cylinder must be
coated to protect against possible ingress of marine atmosphere.
9) Actuator materials must be compatible with CX corrosive marine environment (marine environment, ISO 12944).
10) The actuation system shall be supplied with a closed loop arrangement (IOGP S-707), in order to avoid corrosion in
the internal diameter of the cylinder by the marine atmosphere. A "closed loop" is understood as a hydraulic or
pneumatic arrangement, in which the two chambers of the actuator are kept without contact with the marine
atmosphere.
11) Not applicable
12) Valves must be supplied with accessories attached and ready to operate.
13) Not applicable
14) Not applicable
15) The support of the instruments and their screws must be made of AISI 316 stainless steel.
16) Not applicable
17) Not applicable
18) The requirements for position indicator housing (required for shut-off valve) are as follows:
19) Not applicable
20) Identification plates are required for control and shut-off valves and must be indelible, made of AISI 316 stainless
steel. They must contain the following content:
a) Tag.
b) Manufacturer's Name.
c) Full model.
d) Serial Number.
e) Body Material.
f) Nominal diameter.
g) Pressure class.
h) Fault position.
i) Actuator pressure limit.
j) CV (For control valve only).
l) Fire test standard (if applicable)
THE INFORMATION IN THIS DOCUMENT IS THE PROPERTY OF PETROBRAS AND ITS USE OUTSIDE ITS PURPOSE IS PROHIBITED.
No. REV.
DATA SHEET FD-3010.00-1200-835-PE9-147 0
UNIT: LEAF:
PETROBRAS BÚZIOS 5 from 6
TITLE:
VALVE Emergency Ball - Hydraulic
21) Not applicable
22) Hydraulically operated valve actuators must be designed to operate with LUBRAX HYDRA 32 XP mineral oil-based
hydraulic fluid. Consider the quality as NAS 1638 class 8.
23) Packaging Requirements:
a) The valve packaging must be able to protect it from mechanical impact damage due to handling and transport and from
corrosion due to its storage in a sheltered environment with an aggressive atmosphere (CX classification of the ISO 12944
standard). The packaging must be able to protect it for a minimum of two years without the need for periodic
intervention. Special attention should be paid to impact protection on small diameter threaded connections such as
grease fittings, plugs, relief valves, etc.
b) Additives should be used in the valve test fluid, which should contain corrosion inhibitors and also have a bactericidal
function.
c) After the hydrostatic test, the valve should be drained, dried and immediately protected with instantaneous effect
Volatile Corrosion Inhibitor (VCI) (spray or capsule type), according to the packaging design. Valves that need to be
transported in the closed position must have both sides of the plug protected.
d) In the case of bronze, stainless steel and other non-oxidizable metal alloys, the use of more simplified preservation
methods is allowed as long as their components are also resistant to oxidation.
e) After the application of the anti-corrosive system, all valves must receive a plastic plug at each of the ends sized to
cause sealing against water ingress and protection in the seating regions of the joint or bevel for welding or threaded
region.
f) Wooden packages must have a clearly identified opening place and allow that, once the item has been checked, it
can be closed again.
g) All valves over 2 inches must be individually wrapped (enveloped) with clear or translucent plastic film containing
Volatile Corrosion Inhibitor (VCI). Valves smaller than or equal to 2 inches can be grouped together before being
protected by the aforementioned plastic film.
h) Packages weighing more than 50 kg must be packed on pallets suitable for mechanical handling.
24) Documentation Requirements.
a) The documentation (Packing List) accompanying the valve(s) must be in waterproof packaging and contain at least
the following documents:
b) The maintenance and installation manual, which should contain at least the following information:
- Values of the initial, minimum and final torques required for the opening and closing of the valve considering the
maximum working pressure provided for in the ASME B16.34 standard (rating) for its pressure class and ambient
temperature;
- Recommended maximum and minimum torques for tightening the body connection bolts and gaskets (where
applicable);
- Exploded view drawing containing the references of the different parts and the technical specifications of all the
components of the valve;
- Invoice stating the purchase order number (PC);
- Item number and sub-item in relation to the PC;
- Number of volumes for each item;
THE INFORMATION IN THIS DOCUMENT IS THE PROPERTY OF PETROBRAS AND ITS USE OUTSIDE ITS PURPOSE IS PROHIBITED.
No. REV.
DATA SHEET FD-3010.00-1200-835-PE9-147 0
UNIT: LEAF:
PETROBRAS BÚZIOS 6 from 6
TITLE:
VALVE Emergency Ball - Hydraulic
(continued from footnote 24)
- Total number of volumes;
- Description of the products dispatched;
- TAGs or codes specified on the PC;
- Manufacturer's reference (code) for the products;
- Description of the packaging conditions (which products are used);
- Numbering or marking of volumes;
- Net and gross weight of each package in kg (kilograms);
- Dimensions of each volume in m (meter);
- List of deviations (if applicable).
25) Not applicable
26) Not applicable
on the torque required at the time of opening or closing the valve, being :
- minimum safety factor of 2.0x Torque, throughout stroke in the direction of spring actuation (Example: SDV closing /
BDV opening) ;
- minimum safety factor of 1.3x Torque, on all stroke in the opposite direction of spring actuation (SDV opening / BDV
closing). Mandatory: Consider the minimum actuation pressure to calculate the drive torque; The internals of the valve
should be sized for the maximum effort of the actuator.
Torque table with safety factors must be provided.
28) The minimum degree of protection of all electrical instruments and components shall be IP 66.
29) Area classification should be considered at least Zone 2
30) Enclosure EX d, gr. IIA, T3
31) Coatings applied with Tungsten Carbide must follow the IOGP S-563 specifications following the IH002 data sheet.
Alternatively, coatings for face hardening following IOGP S-563 data sheet IH001 will be accepted.
32) The maximum time for valve actuation is 1 second for every inch of the nominal diameter.
33) Not applicable
for valves of class 600 or higher (graphite gaskets will not be considered additional sealing in these cases)
35) Elastomers must be suitable for process conditions (fluid, pressure and temperature), considering H2S service, as per
ISO 23936-2 or API 6A. For service in class 600 or higher, the o-rings must be suitable for the rapid explosive
decompression mechanism (RGD) in accordance with Norsok M-710 or ISO 23936-2.
36) Where lip seal seals are used, they must have a design that prevents collapse in the direction of reverse
pressurization, according to 5.27.2 of IOGP S-562. Specification of materials compatible with the process conditions
(fluid, pressure and temperature), being at least PTFE Lip Seal with Ergiloy springs (UNS S30003).
THE INFORMATION IN THIS DOCUMENT IS THE PROPERTY OF PETROBRAS AND ITS USE OUTSIDE ITS PURPOSE IS PROHIBITED.
